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caution - Toro

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Glow and Power Relays<br />

The Groundsmaster 4100--D uses two (2) identical relays<br />

to control electrical power circuits. The glow relay<br />

is attached to the the right side of the fuel tank support<br />

under the hood. The power relay is attached to the control<br />

panel under the console housing.<br />

The glow relay supplies electrical power for the engine<br />

glow plugs when energized. The start relay is energized<br />

by the glow plug controller.<br />

The power relay supplies electrical power for fuses F9<br />

(TEC--5002 outputs), F10, F11 and F12. The main power<br />

relay is energized when the ignition switch is in the<br />

START or RUN position.<br />

Testing<br />

1. Park machine on a level surface, lower cutting deck,<br />

stop engine, apply parking brake and remove key from<br />

ignition switch.<br />

2. Open hood to gain access to relay.<br />

3. Locate relay and disconnect the machine wire harness<br />

connector from the relay. Remove relay from machine<br />

for easier testing.<br />

NOTE: Prior to taking small resistance readings with a<br />

digital multimeter, short the meter test leads together.<br />

The meter will display a small resistance value (usually<br />

0.5 ohms or less). This resistance is due to the internal<br />

resistance of the meter and test leads. Subtract this value<br />

from from the measured value of the component you<br />

are testing.<br />

4. Verify coil resistance between terminals 85 and 86<br />

with a multimeter (ohms setting) (Fig. 29). Resistance<br />

should be approximately 72 ohms.<br />

5. Connect multimeter (ohms setting) leads to relay terminals<br />

30 and 87. Ground terminal 86 and apply +12<br />

VDC to terminal 85. The relay should have continuity between<br />

terminals 30 and 87 as +12 VDC is applied to terminal<br />

85. The relay should not have continuity between<br />

terminals 30 and 87 as +12 VDC is removed from terminal<br />

85.<br />

6. After testing is complete, install relay to frame and<br />

connect wire harness to relay.<br />

7. Close and secure hood.<br />

30<br />

85 86<br />

87<br />

Figure 29<br />

86 87<br />

85 30<br />

Electrical System<br />

Page 5 - 20<br />

Groundsmaster 4100--D

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