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Part No. 08162SL (Rev. A) Service M
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Table Of Contents Chapter 1 - Safet
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Table of Contents GENERAL SAFETY IN
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Maintenance and Service 1. Before s
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Safety and Instruction Decals Numer
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Chapter 2 Table of Contents Product
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Torque Specifications Recommended f
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Standard Torque for Dry, Zinc Plate
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Chapter 3 Kubota Diesel Engine Tabl
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Specifications Item Make / Designat
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Removal (Fig. 1) 1. Park machine on
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Removal (Fig. 5) CAUTION B The muff
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DANGER Because diesel fuel is highl
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Removal (Fig. 8) 1. Park machine on
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Engine Removal (Fig. 9) 1. Park mac
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3. Slowly lower engine into the mac
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Coupler Removal (Fig. 16) NOTE: The
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Chapter 4 Hydraulic System Table of
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General Information Operator’s Ma
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Hydraulic Hose and Tube Installatio
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Adjustable Fitting (Fig. 8) 1. Make
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Hydraulic System This page is inten
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Traction Circuit: 4WD (Mow) The tra
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Traction Circuit: Transport (2WD) T
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Lower Cutting Deck A four section g
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Raise Cutting Deck A four section g
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Mow Circuit Hydraulic flow for the
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Hydraulic System This page is inten
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Steering Circuit A four section gea
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Engine Cooling Fan Circuit A four s
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Hydraulic Test Fitting Kit This kit
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Problem Traction power is lost or u
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Testing The most effective method f
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Procedure for Traction Circuit Char
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Procedure for Traction Circuit Reli
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Procedure for Counterbalance Pressu
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Procedure for Rear Traction Circuit
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Procedure for Traction Circuit Redu
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Procedure for Cutting Deck Circuit
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Procedure for Cutting Deck Manifold
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Procedure for Cutting Deck Gear Pum
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Procedure for Cutting Deck Motor Ca
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Procedure for Steering Circuit Reli
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Procedure for Lift/Lower Circuit Re
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Procedure for Steering and Lift/Low
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Procedure for Engine Cooling Fan Ci
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Procedure for Engine Cooling Fan Ci
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Service and Repairs General Precaut
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Charge Hydraulic System NOTE: When
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NOTE: The front frame needs to be l
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Removal (Fig. 48) CAUTION The radia
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Removal (Fig 49) 1. Park machine on
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IMPORTANT: Use caution when clampin
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Hydraulic System This page is inten
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Removal (Fig. 53) 1. Park machine o
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Hydraulic System This page is inten
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Removal (Fig. 56) 1. Park machine o
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Removal (Fig. 57) 1. Park machine o
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Hydraulic System This page is inten
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Removal (Fig. 59) NOTE: The ports o
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4WD Manifold Service (Fig. 60) 1. M
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Removal (Fig. 61) 1. Read the Gener
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Filter Manifold Service (Fig. 62) F
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Hydraulic System This page is inten
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Removal (Fig. 64) 1. Park machine o
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CAUTION The centering springs are u
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Removal (Fig. 67) 1. Park machine o
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Disassembly (Fig. 68) 1. Pump oil o
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- Page 139 and 140: 8. Remove and discard back--up gask
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- Page 143 and 144: Removal (Fig. 75) 1. Read the Gener
- Page 145 and 146: Fan Drive Manifold Service (Fig. 76
- Page 147 and 148: Cutting Deck Motor Removal 1. Park
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- Page 153 and 154: Removal (Fig. 85) NOTE: The ports o
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- Page 159 and 160: Removal (Fig. 88) 1. Park machine o
- Page 161 and 162: Disassembly (Fig. 89) 1. Plug all p
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- Page 167 and 168: Disassembly (Figs. 92 and 93) 1. Re
- Page 169 and 170: Removal (Fig. 94) 1. Read the Gener
- Page 171 and 172: Chapter 5 Electrical System Table o
- Page 173 and 174: Special Tools Order special tools f
- Page 175 and 176: Troubleshooting CAUTION Remove all
- Page 177 and 178: Cutting Deck Operating Problems The
- Page 179 and 180: Adjustments Wing Deck Position Swit
- Page 181 and 182: Component Testing For accurate resi
- Page 183 and 184: Warning Lights Engine Oil Pressure
- Page 185 and 186: Transport / 4WD Switch The transpor
- Page 187: Seat Switch The seat switch is norm
- Page 191 and 192: Start, Engine Shutdown, Seat, Alarm
- Page 193 and 194: TEC -5002 Controller Groundsmaster
- Page 195 and 196: Fuel Gauge The fuel gauge can be te
- Page 197 and 198: Glow Controller The glow controller
- Page 199 and 200: Dual Temperature Switch The dual te
- Page 201 and 202: Traction Neutral Switch The tractio
- Page 203 and 204: Fusible Links The Groundsmaster 410
- Page 205 and 206: Cutting Deck Raise and Lower Switch
- Page 207 and 208: Service and Repairs NOTE: For engin
- Page 209 and 210: 2. Conduct a hydrometer test of the
- Page 211 and 212: Chapter 6 Axles, Planetaries and Br
- Page 213 and 214: General Information Operator’s Ma
- Page 215 and 216: 3. Chock rear wheels and jack up fr
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- Page 219 and 220: Removal (Fig. 6) 1. Park machine on
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- Page 225 and 226: 8. Remove cap screw and flange nut
- Page 227 and 228: Bevel Gear Case and Axle Case The f
- Page 229 and 230: Bevel Gear Case and Axle Case Insta
- Page 231 and 232: 9. Remove the bevel gear case/axle
- Page 233 and 234: Axle Shafts The following procedure
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- Page 237 and 238: Differential Gear Inspection 1. Mea
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Pinion Gear to Ring Gear Engagement
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Chapter 7 Chassis Table of Contents
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Disassembly (Fig. 1) 1. Park machin
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CAUTION When changing attachments,
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Removal (Fig. 5) 1. Park machine on
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Disassembly (Fig. 8) 1. Disassemble
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NOTE: Most of the seat suspension c
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Removal 1. Park machine on a level
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Chapter 8 Cutting Deck Table of Con
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General Information CAUTION Never i
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Removal (Fig. 1) 1. Position machin
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Removal (Fig. 6) 1. Position machin
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Cutting Deck Link Service Disassemb
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Installation (Fig. 13) 1. Position
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2. Install outer bearing spacer int
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Removal (Fig. 20) 1. Park machine o
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Disassembly (Fig. 22) 1. Park machi
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Chapter 9 Foldout Drawings Table of
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CENTER DECK MANIFOLD COUNTERBALANCE
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CONTINUES FROM SHEET 1 CONTINUES FR
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CONTINUES TO SHEET 2 CONTINUES TO S
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CONTINUES TO SHEET 2 WHEN THE PTO S
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CONTINUES TO SHEET 2 CONTINUES TO S
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YELLOW GRAY YELLOW/BLACK VIOLET WHI
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FLOW DIVIDER SOLENOID Groundsmaster
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(STARTER) (STARTER) (STARTER) Groun
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BLUE GRAY VIOLET BLACK YELLOW GRAY