caution - Toro

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Other Torque Specifications SAE Grade 8 Steel Set Screws Wheel Bolts and Lug Nuts Recommended Torque Thread Size Square Head Hex Socket 1/4 -- 20 UNC 140 + 20 in--lb 73 + 12 in--lb 5/16 -- 18 UNC 215 + 35 in--lb 145 + 20 in--lb 3/8 -- 16 UNC 35 + 10 ft--lb 18 + 3ft--lb 1/2 -- 13 UNC 75 + 15 ft--lb 50 + 10 ft--lb Thread Size 7/16 -- 20 UNF Grade 5 1/2 -- 20 UNF Grade 5 M12 X 1.25 Class 8.8 M12 X 1.5 Class 8.8 Recommended Torque** 65 + 10 ft--lb 88 + 14 N--m 80 + 10 ft--lb 108 + 14 N--m 80 + 10 ft--lb 108 + 14 N--m 80 + 10 ft--lb 108 + 14 N--m ** For steel wheels and non--lubricated fasteners. Thread Cutting Screws (Zinc Plated Steel) Type 1, Type 23 or Type F Thread Size No. 6 -- 32 UNC No. 8 -- 32 UNC No. 10 -- 24 UNC Baseline Torque* 20 + 5in--lb 30 + 5in--lb 38 + 7in--lb 1/4 -- 20 UNC 85 + 15 in--lb 5/16 -- 18 UNC 110 + 20 in--lb 3/8 -- 16 UNC 200 + 100 in--lb Thread Size Thread Cutting Screws (Zinc Plated Steel) Threads per Inch Type A Type B Baseline Torque* No. 6 18 20 20 + 5in--lb No. 8 15 18 30 + 5in--lb No. 10 12 16 38 + 7in--lb No. 12 11 14 85 + 15 in--lb * Hole size, material strength, material thickness and finish must be considered when determining specific torque values. All torque values are based on non--lubricated fasteners. Conversion Factors in -lb X 11.2985 = N -cm ft -lb X 1.3558 = N -m N -cm X 0.08851 = in -lb N -m X 0.7376 = ft -lb Product Records and Maintenance Page 2 - 6 Groundsmaster 4100--D
Chapter 3 Kubota Diesel Engine Table of Contents GENERAL INFORMATION ..................... 2 Operator’s Manual .......................... 2 Stopping the Engine ......................... 2 SPECIFICATIONS ............................. 3 SERVICE AND REPAIRS ...................... 4 Air Filter System ............................ 4 Exhaust System ............................ 6 Fuel System ................................ 8 Check Fuel Lines and Connections ........... 9 Empty and Clean Fuel Tank ................. 9 Fuel Tank Removal ........................ 9 Fuel Tank Installation ....................... 9 Radiator .................................. 10 Engine .................................... 12 Engine Removal .......................... 13 Engine Installation ........................ 14 Spring Coupler ............................. 16 KUBOTA WORKSHOP MANUAL, DIESEL ENGINE, V2403--M--T--E3B SERIES Kubota Diesel Engine Groundsmaster 4100--D Page 3 - 1 Kubota Diesel Engine
Page 1 and 2: Part No. 08162SL (Rev. A) Service M
Page 3 and 4: Table Of Contents Chapter 1 - Safet
Page 5 and 6: Table of Contents GENERAL SAFETY IN
Page 7 and 8: Maintenance and Service 1. Before s
Page 9 and 10: Safety and Instruction Decals Numer
Page 11 and 12: Chapter 2 Table of Contents Product
Page 13 and 14: Torque Specifications Recommended f
Page 15: Standard Torque for Dry, Zinc Plate
Page 19 and 20: Specifications Item Make / Designat
Page 21 and 22: Removal (Fig. 1) 1. Park machine on
Page 23 and 24: Removal (Fig. 5) CAUTION B The muff
Page 25 and 26: DANGER Because diesel fuel is highl
Page 27 and 28: Removal (Fig. 8) 1. Park machine on
Page 29 and 30: Engine Removal (Fig. 9) 1. Park mac
Page 31 and 32: 3. Slowly lower engine into the mac
Page 33 and 34: Coupler Removal (Fig. 16) NOTE: The
Page 35 and 36: Chapter 4 Hydraulic System Table of
Page 37 and 38: General Information Operator’s Ma
Page 39 and 40: Hydraulic Hose and Tube Installatio
Page 41 and 42: Adjustable Fitting (Fig. 8) 1. Make
Page 43 and 44: Hydraulic System This page is inten
Page 45 and 46: Traction Circuit: 4WD (Mow) The tra
Page 47 and 48: Traction Circuit: Transport (2WD) T
Page 49 and 50: Lower Cutting Deck A four section g
Page 51 and 52: Raise Cutting Deck A four section g
Page 53 and 54: Mow Circuit Hydraulic flow for the
Page 55 and 56: Hydraulic System This page is inten
Page 57 and 58: Steering Circuit A four section gea
Page 59 and 60: Engine Cooling Fan Circuit A four s
Page 61 and 62: Hydraulic Test Fitting Kit This kit
Page 63 and 64: Problem Traction power is lost or u
Page 65 and 66: Testing The most effective method f
Page 67 and 68:
Procedure for Traction Circuit Char
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Procedure for Traction Circuit Reli
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Procedure for Counterbalance Pressu
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Procedure for Rear Traction Circuit
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Procedure for Traction Circuit Redu
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Procedure for Cutting Deck Circuit
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Procedure for Cutting Deck Manifold
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Procedure for Cutting Deck Gear Pum
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Procedure for Cutting Deck Motor Ca
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Procedure for Steering Circuit Reli
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Procedure for Lift/Lower Circuit Re
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Procedure for Steering and Lift/Low
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Procedure for Engine Cooling Fan Ci
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Procedure for Engine Cooling Fan Ci
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Service and Repairs General Precaut
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Charge Hydraulic System NOTE: When
Page 99 and 100:
NOTE: The front frame needs to be l
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Removal (Fig. 48) CAUTION The radia
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Removal (Fig 49) 1. Park machine on
Page 105 and 106:
IMPORTANT: Use caution when clampin
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Hydraulic System This page is inten
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Removal (Fig. 53) 1. Park machine o
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Removal (Fig. 59) NOTE: The ports o
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4WD Manifold Service (Fig. 60) 1. M
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Removal (Fig. 61) 1. Read the Gener
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Filter Manifold Service (Fig. 62) F
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Page 129 and 130:
Page 131 and 132:
CAUTION The centering springs are u
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Disassembly (Fig. 68) 1. Pump oil o
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8. Remove and discard back--up gask
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Page 145 and 146:
Fan Drive Manifold Service (Fig. 76
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Cutting Deck Motor Removal 1. Park
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IMPORTANT: Mark the relative positi
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Removal (Fig. 85) NOTE: The ports o
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PTO Manifold Service (Fig. 86) For
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Disassembly (Fig. 89) 1. Plug all p
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Disassembly (Figs. 92 and 93) 1. Re
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Chapter 5 Electrical System Table o
Page 173 and 174:
Special Tools Order special tools f
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Troubleshooting CAUTION Remove all
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Cutting Deck Operating Problems The
Page 179 and 180:
Adjustments Wing Deck Position Swit
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Component Testing For accurate resi
Page 183 and 184:
Warning Lights Engine Oil Pressure
Page 185 and 186:
Transport / 4WD Switch The transpor
Page 187 and 188:
Seat Switch The seat switch is norm
Page 189 and 190:
Hour Meter The hour meter is locate
Page 191 and 192:
Start, Engine Shutdown, Seat, Alarm
Page 193 and 194:
TEC -5002 Controller Groundsmaster
Page 195 and 196:
Fuel Gauge The fuel gauge can be te
Page 197 and 198:
Glow Controller The glow controller
Page 199 and 200:
Dual Temperature Switch The dual te
Page 201 and 202:
Traction Neutral Switch The tractio
Page 203 and 204:
Fusible Links The Groundsmaster 410
Page 205 and 206:
Cutting Deck Raise and Lower Switch
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Service and Repairs NOTE: For engin
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2. Conduct a hydrometer test of the
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Chapter 6 Axles, Planetaries and Br
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General Information Operator’s Ma
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3. Chock rear wheels and jack up fr
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This page is intentionally blank. A
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Removal (Fig. 6) 1. Park machine on
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NOTE: The planetary wheel drive ass
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This page is intentionally blank. A
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8. Remove cap screw and flange nut
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Bevel Gear Case and Axle Case The f
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Bevel Gear Case and Axle Case Insta
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9. Remove the bevel gear case/axle
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Axle Shafts The following procedure
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7. Secure the lock nut with the sta
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Differential Gear Inspection 1. Mea
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Pinion Gear to Ring Gear Engagement
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Chapter 7 Chassis Table of Contents
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Disassembly (Fig. 1) 1. Park machin
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CAUTION When changing attachments,
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Removal (Fig. 5) 1. Park machine on
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Disassembly (Fig. 8) 1. Disassemble
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NOTE: Most of the seat suspension c
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Removal 1. Park machine on a level
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Chapter 8 Cutting Deck Table of Con
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General Information CAUTION Never i
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This page is intentionally blank. C
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Removal (Fig. 1) 1. Position machin
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Removal (Fig. 6) 1. Position machin
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Cutting Deck Link Service Disassemb
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Installation (Fig. 13) 1. Position
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2. Install outer bearing spacer int
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Disassembly (Fig. 22) 1. Park machi
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Chapter 9 Foldout Drawings Table of
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CENTER DECK MANIFOLD COUNTERBALANCE
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CONTINUES FROM SHEET 1 CONTINUES FR
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CONTINUES TO SHEET 2 CONTINUES TO S
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CONTINUES TO SHEET 2 WHEN THE PTO S
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CONTINUES TO SHEET 2 CONTINUES TO S
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YELLOW GRAY YELLOW/BLACK VIOLET WHI
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FLOW DIVIDER SOLENOID Groundsmaster
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(STARTER) (STARTER) (STARTER) Groun
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BLUE GRAY VIOLET BLACK YELLOW GRAY
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