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caution - Toro

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Removal (Fig. 91)<br />

1. Park machine on a level surface, lower cutting deck,<br />

stop engine, engage parking brake and remove key<br />

from the ignition switch.<br />

2. Read the General Pre<strong>caution</strong>s for Removing and<br />

Installing Hydraulic System Components at the beginning<br />

of this section.<br />

3. Remove deck covers as needed to allow access to<br />

lift cylinder hoses and fasteners.<br />

4. To prevent contamination of hydraulic system during<br />

lift cylinder removal, thoroughly clean exterior of cylinder<br />

and fittings.<br />

NOTE: To ease installation, label the hydraulic hoses to<br />

show their correct position on the lift cylinder.<br />

5. Disconnect hydraulic hoses from lift cylinder.<br />

6. Remove cap screw and lock nut that secure the lift<br />

cylinder clevis to the wing deck.<br />

7. Remove lock nut and flat washer from the tapered<br />

stud on the barrel end of the lift cylinder.<br />

8. Remove lift cylinder from deck assembly.<br />

9. Remove spherical bearings from lift cylinder clevis<br />

ends, if required.<br />

A. On shaft clevis, remove retaining ring and then<br />

press spherical bearing from clevis.<br />

B. On barrel clevis, remove retaining ring and then<br />

press tapered stud with spherical bearing and flange<br />

nut from clevis. Remove flange nut and then spherical<br />

bearing from stud.<br />

Installation (Fig. 91)<br />

1. If removed, install spherical bearings into lift cylinder<br />

clevis ends.<br />

A. On shaft clevis, press spherical bearing into clevis<br />

and secure with retaining ring.<br />

B. On barrel clevis, install spherical bearing on tapered<br />

stud and secure with flange nut. Torque flange<br />

nut from 30 to 40 in -lb (41 to 54 N -m). Install stud<br />

with spherical bearing into clevis and secure with retaining<br />

ring.<br />

2. Thoroughly clean tapered surfaces of lift cylinder<br />

stud and mounting boss on deck.<br />

3. Position lift cylinder to cutting deck. Insert tapered<br />

stud into deck mounting boss. Secure stud with flat<br />

washer and lock nut. Torque flange nut from 160 to 180<br />

ft -lb (217 to 244 N -m).<br />

4. Insert cap screw from the front of the deck through<br />

the deck brackets and cylinder shaft clevis. Secure cap<br />

screw with lock nut. Torque lock nut from 160 to 180 ft -<br />

lb (217 to 244 N -m).<br />

5. Attach hydraulic hoses to lift cylinder.<br />

6. Install any removed deck covers.<br />

7. Fill reservoir with hydraulic fluid as required.<br />

8. After assembly is completed, operate lift cylinder to<br />

verify that hydraulic hoses and fittings are not contacted<br />

by anything.<br />

Hydraulic<br />

System<br />

Groundsmaster 4100--D<br />

Page 4 - 131<br />

Hydraulic System

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