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Fan Drive Manifold Service UP 5 ft-lb (6.7 N -m) 5 ft-lb (6.7 N -m) 50 ft -lb (67 N -m) FRONT 25 ft -lb (34 N -m) 6 10 7 5 2 7 20 ft -lb (27 N -m) 4 1 25 ft -lb (34 N -m) 8 9 2 25 ft -lb (34 N -m) 25 ft -lb (34 N -m) B 2 25 ft -lb (34 N -m) 4 3 20 ft -lb (27 N -m) 20 ft -lb (27 N -m) FRONT UP 1. Fan drive manifold 2. #4 zero leak plug (3 used) 3. Check valve 4. #6 zero leak plug (2 used) Figure 76 5. Flow divider valve 6. Nut 7. Solenoid coil (2 used) 8. Proportional relief valve 9. Solenoid valve 10. Nut NOTE: The ports on the manifold are marked for easy identification of components. Example: P1 and P2 are gear pump connection ports and S1 is the solenoid valve port (See Hydraulic Schematic in Chapter 9 -- Foldout Drawings to identify the function of the hydraulic lines and cartridge valves at each port). Hydraulic System Page 4 - 110 Groundsmaster 4100--D
Fan Drive Manifold Service (Fig. 76) For cartridge valve service procedures, see 4WD Manifold Service in this section. Refer to Figure 76 for fan drive manifold cartridge valve and plug installation torque. Hydraulic System Groundsmaster 4100--D Page 4 - 111 Hydraulic System
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Part No. 08162SL (Rev. A) Service M
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Table Of Contents Chapter 1 - Safet
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Table of Contents GENERAL SAFETY IN
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Maintenance and Service 1. Before s
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Safety and Instruction Decals Numer
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Chapter 2 Table of Contents Product
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Torque Specifications Recommended f
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Standard Torque for Dry, Zinc Plate
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Chapter 3 Kubota Diesel Engine Tabl
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Specifications Item Make / Designat
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Removal (Fig. 1) 1. Park machine on
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Removal (Fig. 5) CAUTION B The muff
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DANGER Because diesel fuel is highl
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Engine Removal (Fig. 9) 1. Park mac
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3. Slowly lower engine into the mac
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Coupler Removal (Fig. 16) NOTE: The
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Chapter 4 Hydraulic System Table of
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General Information Operator’s Ma
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Hydraulic Hose and Tube Installatio
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Adjustable Fitting (Fig. 8) 1. Make
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Hydraulic System This page is inten
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Traction Circuit: 4WD (Mow) The tra
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Traction Circuit: Transport (2WD) T
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Lower Cutting Deck A four section g
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Raise Cutting Deck A four section g
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Mow Circuit Hydraulic flow for the
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Hydraulic System This page is inten
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Steering Circuit A four section gea
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Engine Cooling Fan Circuit A four s
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Hydraulic Test Fitting Kit This kit
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Problem Traction power is lost or u
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Testing The most effective method f
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Procedure for Traction Circuit Char
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Procedure for Traction Circuit Reli
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Procedure for Counterbalance Pressu
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Procedure for Rear Traction Circuit
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Procedure for Traction Circuit Redu
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Procedure for Cutting Deck Circuit
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Procedure for Cutting Deck Manifold
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Procedure for Cutting Deck Gear Pum
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Procedure for Cutting Deck Motor Ca
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Procedure for Steering Circuit Reli
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Procedure for Lift/Lower Circuit Re
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Procedure for Steering and Lift/Low
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Procedure for Engine Cooling Fan Ci
Page 93 and 94: Procedure for Engine Cooling Fan Ci
Page 95 and 96: Service and Repairs General Precaut
Page 97 and 98: Charge Hydraulic System NOTE: When
Page 99 and 100: NOTE: The front frame needs to be l
Page 101 and 102: Removal (Fig. 48) CAUTION The radia
Page 103 and 104: Removal (Fig 49) 1. Park machine on
Page 105 and 106: IMPORTANT: Use caution when clampin
Page 107 and 108: Hydraulic System This page is inten
Page 109 and 110: Removal (Fig. 53) 1. Park machine o
Page 119 and 120: Removal (Fig. 59) NOTE: The ports o
Page 121 and 122: 4WD Manifold Service (Fig. 60) 1. M
Page 123 and 124: Removal (Fig. 61) 1. Read the Gener
Page 125 and 126: Filter Manifold Service (Fig. 62) F
Page 131 and 132: CAUTION The centering springs are u
Page 135 and 136: Disassembly (Fig. 68) 1. Pump oil o
Page 139 and 140: 8. Remove and discard back--up gask
Page 143: Removal (Fig. 75) 1. Read the Gener
Page 147 and 148: Cutting Deck Motor Removal 1. Park
Page 149 and 150: IMPORTANT: Mark the relative positi
Page 153 and 154: Removal (Fig. 85) NOTE: The ports o
Page 155 and 156: PTO Manifold Service (Fig. 86) For
Page 161 and 162: Disassembly (Fig. 89) 1. Plug all p
Page 167 and 168: Disassembly (Figs. 92 and 93) 1. Re
Page 169 and 170: Removal (Fig. 94) 1. Read the Gener
Page 171 and 172: Chapter 5 Electrical System Table o
Page 173 and 174: Special Tools Order special tools f
Page 175 and 176: Troubleshooting CAUTION Remove all
Page 177 and 178: Cutting Deck Operating Problems The
Page 179 and 180: Adjustments Wing Deck Position Swit
Page 181 and 182: Component Testing For accurate resi
Page 183 and 184: Warning Lights Engine Oil Pressure
Page 185 and 186: Transport / 4WD Switch The transpor
Page 187 and 188: Seat Switch The seat switch is norm
Page 189 and 190: Hour Meter The hour meter is locate
Page 191 and 192: Start, Engine Shutdown, Seat, Alarm
Page 193 and 194: TEC -5002 Controller Groundsmaster
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Fuel Gauge The fuel gauge can be te
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Glow Controller The glow controller
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Dual Temperature Switch The dual te
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Traction Neutral Switch The tractio
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Fusible Links The Groundsmaster 410
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Cutting Deck Raise and Lower Switch
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Service and Repairs NOTE: For engin
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2. Conduct a hydrometer test of the
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Chapter 6 Axles, Planetaries and Br
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General Information Operator’s Ma
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3. Chock rear wheels and jack up fr
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This page is intentionally blank. A
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NOTE: The planetary wheel drive ass
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This page is intentionally blank. A
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8. Remove cap screw and flange nut
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Bevel Gear Case and Axle Case The f
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Bevel Gear Case and Axle Case Insta
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9. Remove the bevel gear case/axle
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Axle Shafts The following procedure
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7. Secure the lock nut with the sta
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Differential Gear Inspection 1. Mea
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Pinion Gear to Ring Gear Engagement
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Chapter 7 Chassis Table of Contents
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Disassembly (Fig. 1) 1. Park machin
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CAUTION When changing attachments,
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Disassembly (Fig. 8) 1. Disassemble
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NOTE: Most of the seat suspension c
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Removal 1. Park machine on a level
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Chapter 8 Cutting Deck Table of Con
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General Information CAUTION Never i
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This page is intentionally blank. C
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Removal (Fig. 1) 1. Position machin
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Removal (Fig. 6) 1. Position machin
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Cutting Deck Link Service Disassemb
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Installation (Fig. 13) 1. Position
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2. Install outer bearing spacer int
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Removal (Fig. 20) 1. Park machine o
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Disassembly (Fig. 22) 1. Park machi
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Chapter 9 Foldout Drawings Table of
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CENTER DECK MANIFOLD COUNTERBALANCE
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CONTINUES FROM SHEET 1 CONTINUES FR
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CONTINUES TO SHEET 2 CONTINUES TO S
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CONTINUES TO SHEET 2 WHEN THE PTO S
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CONTINUES TO SHEET 2 CONTINUES TO S
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YELLOW GRAY YELLOW/BLACK VIOLET WHI
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FLOW DIVIDER SOLENOID Groundsmaster
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(STARTER) (STARTER) (STARTER) Groun
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BLUE GRAY VIOLET BLACK YELLOW GRAY
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