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caution - Toro

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Removal (Fig. 69)<br />

1. Park machine on a level surface, lower cutting deck,<br />

stop engine, apply parking brake and remove key from<br />

the ignition switch.<br />

2. Read the General Pre<strong>caution</strong>s for Removing and<br />

Installing Hydraulic System Components at the beginning<br />

of the Service and Repairs section of this chapter.<br />

3. Unlatch and raise hood.<br />

4. Remove air cleaner hose and upper radiator shroud<br />

to allow easier access to hydraulic fan motor (Fig. 70).<br />

CAUTION<br />

The radiator and oil cooler may be hot. To avoid<br />

possible burns, allow the engine and cooling<br />

systems to cool before removing fan motor.<br />

IMPORTANT: Make sure to not damage the radiator,<br />

fan or other machine components while loosening<br />

and removing the fan motor.<br />

5. Remove hex nut (item 9) and washer (item 8) that secure<br />

fan hub and fan assembly to fan motor.<br />

IMPORTANT: Make sure to not damage the radiator,<br />

oil cooler or other machine components while<br />

installing the fan motor.<br />

2. Carefully position fan motor to fan motor bracket.<br />

Loosely attach motor to bracket with cap screws (item<br />

20), flat washers (item 21) and lock nuts (item 14).<br />

3. Remove caps or plugs placed during removal to prevent<br />

contamination. Connect hydraulic hoses to cooling<br />

fan motor (see Hydraulic Hose and Tube Installation in<br />

the General Information section of this chapter).<br />

4. Tighten fasteners to secure fan motor to bracket.<br />

5. Thoroughly clean tapered surfaces of fan motor<br />

shaft and fan hub. Position fan hub (with fan attached)<br />

onto motor shaft and secure with washer (item 8) and<br />

hex nut (item 9). Torque nut from 27 to 33 ft -lb (37 to<br />

44 N -m).<br />

6. Install upper radiator shroud and air cleaner hose<br />

(Fig. 70). Make sure that clearance between shroud and<br />

cooling fan is at least 0.180” (4.6 mm) at all points.<br />

7. Lower and secure hood.<br />

1<br />

Hydraulic<br />

System<br />

6. Use suitable puller to remove fan hub (with fan attached)<br />

from fan motor shaft taking care to not damage<br />

fan. Position fan assembly away from fan motor.<br />

7. To prevent contamination of hydraulic system during<br />

fan motor removal, thoroughly clean exterior of motor<br />

and fittings.<br />

5<br />

4<br />

3<br />

2<br />

8. Disconnect hydraulic hoses from cooling fan motor.<br />

Put caps or plugs on fittings and hoses to prevent contamination.<br />

Tag hydraulic lines for proper assembly.<br />

9. Support fan motor to prevent it from falling. Remove<br />

two (2) cap screws (item 20), flat washers (item 21) and<br />

lock nuts (item 14) that secure fan motor to fan motor<br />

bracket.<br />

10.Carefully lower fan motor and remove from machine.<br />

11.If hydraulic fittings are to be removed from fan motor,<br />

mark fitting orientation to allow correct assembly. Remove<br />

fittings from motor and discard O--rings.<br />

1. Radiator<br />

2. Upper radiator shroud<br />

3. Screw (4 used)<br />

4. Flat washer<br />

6<br />

4<br />

7<br />

Figure 70<br />

4<br />

5. Air cleaner hose<br />

6. Flange nut (4 used)<br />

7. Cap screw<br />

Installation (Fig. 69)<br />

1. If fittings were removed from fan motor, lubricate and<br />

place new O--rings onto fittings. Install fittings into port<br />

openings using marks made during the removal process<br />

to properly orientate fittings. Tighten fittings (see Hydraulic<br />

Fitting Installation in the General Information<br />

section of this chapter).<br />

Groundsmaster 4100--D<br />

Page 4 - 103<br />

Hydraulic System

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