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caution - Toro

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Removal (Fig. 67)<br />

1. Park machine on a level surface, lower cutting deck,<br />

stop engine, engage parking brake and remove key<br />

from the ignition switch.<br />

2. Read the General Pre<strong>caution</strong>s for Removing and<br />

Installing Hydraulic System Components at the beginning<br />

of this section.<br />

3. To prevent contamination of hydraulic system during<br />

steering cylinder removal, thoroughly clean exterior of<br />

cylinder and fittings.<br />

NOTE: To ease installation, label the hydraulic hoses to<br />

show their correct position on the steering cylinder.<br />

4. Remove hydraulic hoses from steering cylinder.<br />

5. Remove cotter pins, hex slotted nuts, axle washer<br />

and ball joint spacer from the threaded ends of ball joints<br />

(Fig. 67). Remove steering cylinder with ball joints from<br />

machine.<br />

6. If hydraulic fittings are to be removed from steering<br />

cylinder, mark fitting orientation to allow correct assembly.<br />

Remove fittings from cylinder and discard O--rings.<br />

7. If needed, remove ball joints from steering cylinder.<br />

Installation (Fig. 67)<br />

1. If removed, install ball joints into steering cylinder.<br />

2. If fittings were removed from steering cylinder, lubricate<br />

and place new O--rings onto fittings. Install fittings<br />

into port openings using marks made during the removal<br />

process to properly orientate fittings. Tighten fittings<br />

(see Hydraulic Fitting Installation in the General Information<br />

section of this chapter).<br />

3. Slide ram end ball joint through hole on steering arm.<br />

Secure with axle washer and hex slotted nut. Slide fixed<br />

end of cylinder through hole on axle. Secure with slotted<br />

hex nut. Torque slotted hex nuts to 100 ft -lbs (135 N -m)<br />

and then continue tightening the nut until hex nut groove<br />

aligns with cotter pin hole in ball joint. Install cotter pin<br />

to nut and ball joint.<br />

4. Install hydraulic hoses to steering cylinder.<br />

5. Fill reservoir with hydraulic fluid as required.<br />

6. After assembly is completed, operate steering cylinder<br />

to verify that hydraulic hoses and fittings are not contacted<br />

by anything.<br />

Hydraulic<br />

System<br />

Groundsmaster 4100--D<br />

Page 4 - 99<br />

Hydraulic System

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