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Filter Manifold Service 5 UP FRONT 25 ft -lb (34 N -m) 25 ft -lb (34 N -m) 1 6 25 ft -lb (34 N -m) 30 ft -lb (41 N -m) 7 5 3 4 50 ft -lb (67 N -m) 30 ft -lb (41 N -m) 2 3 UP FRONT 1. Filter manifold 2. Check valve (reservoir return) 3. Oil filter element Figure 62 4. Check valve (filter bypass) 5. Plug (Zero Leak #6) 6. Charge relief valve 7. Plug (Zero Leak #8) NOTE: The ports on the manifold are marked for easy identification of components. Example: P2 is the gear pump connection port and T is the connection for the hydraulic reservoir return port (See Hydraulic Schematic in Chapter 9 -- Foldout Drawings to identify the function of the hydraulic lines and cartridge valves at each port). Hydraulic System Page 4 - 90 Groundsmaster 4100--D
Filter Manifold Service (Fig. 62) For cartridge valve service procedures, see 4WD Manifold Service in this section. Refer to Figure 62 for filter manifold cartridge valve and plug installation torque. Hydraulic System Groundsmaster 4100--D Page 4 - 91 Hydraulic System
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Part No. 08162SL (Rev. A) Service M
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Table Of Contents Chapter 1 - Safet
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Table of Contents GENERAL SAFETY IN
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Maintenance and Service 1. Before s
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Safety and Instruction Decals Numer
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Chapter 2 Table of Contents Product
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Torque Specifications Recommended f
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Standard Torque for Dry, Zinc Plate
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Chapter 3 Kubota Diesel Engine Tabl
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Specifications Item Make / Designat
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Removal (Fig. 1) 1. Park machine on
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Removal (Fig. 5) CAUTION B The muff
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DANGER Because diesel fuel is highl
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Engine Removal (Fig. 9) 1. Park mac
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3. Slowly lower engine into the mac
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Coupler Removal (Fig. 16) NOTE: The
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Chapter 4 Hydraulic System Table of
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General Information Operator’s Ma
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Hydraulic Hose and Tube Installatio
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Adjustable Fitting (Fig. 8) 1. Make
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Hydraulic System This page is inten
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Traction Circuit: 4WD (Mow) The tra
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Traction Circuit: Transport (2WD) T
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Lower Cutting Deck A four section g
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Raise Cutting Deck A four section g
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Mow Circuit Hydraulic flow for the
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Hydraulic System This page is inten
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Steering Circuit A four section gea
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Engine Cooling Fan Circuit A four s
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Hydraulic Test Fitting Kit This kit
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Problem Traction power is lost or u
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Testing The most effective method f
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Procedure for Traction Circuit Char
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Procedure for Traction Circuit Reli
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Procedure for Counterbalance Pressu
Page 73 and 74: Procedure for Rear Traction Circuit
Page 75 and 76: Procedure for Traction Circuit Redu
Page 77 and 78: Procedure for Cutting Deck Circuit
Page 79 and 80: Procedure for Cutting Deck Manifold
Page 81 and 82: Procedure for Cutting Deck Gear Pum
Page 83 and 84: Procedure for Cutting Deck Motor Ca
Page 85 and 86: Procedure for Steering Circuit Reli
Page 87 and 88: Procedure for Lift/Lower Circuit Re
Page 89 and 90: Procedure for Steering and Lift/Low
Page 91 and 92: Procedure for Engine Cooling Fan Ci
Page 93 and 94: Procedure for Engine Cooling Fan Ci
Page 95 and 96: Service and Repairs General Precaut
Page 97 and 98: Charge Hydraulic System NOTE: When
Page 99 and 100: NOTE: The front frame needs to be l
Page 101 and 102: Removal (Fig. 48) CAUTION The radia
Page 103 and 104: Removal (Fig 49) 1. Park machine on
Page 105 and 106: IMPORTANT: Use caution when clampin
Page 107 and 108: Hydraulic System This page is inten
Page 109 and 110: Removal (Fig. 53) 1. Park machine o
Page 119 and 120: Removal (Fig. 59) NOTE: The ports o
Page 121 and 122: 4WD Manifold Service (Fig. 60) 1. M
Page 123: Removal (Fig. 61) 1. Read the Gener
Page 131 and 132: CAUTION The centering springs are u
Page 135 and 136: Disassembly (Fig. 68) 1. Pump oil o
Page 139 and 140: 8. Remove and discard back--up gask
Page 143 and 144: Removal (Fig. 75) 1. Read the Gener
Page 145 and 146: Fan Drive Manifold Service (Fig. 76
Page 147 and 148: Cutting Deck Motor Removal 1. Park
Page 149 and 150: IMPORTANT: Mark the relative positi
Page 153 and 154: Removal (Fig. 85) NOTE: The ports o
Page 155 and 156: PTO Manifold Service (Fig. 86) For
Page 161 and 162: Disassembly (Fig. 89) 1. Plug all p
Page 167 and 168: Disassembly (Figs. 92 and 93) 1. Re
Page 169 and 170: Removal (Fig. 94) 1. Read the Gener
Page 171 and 172: Chapter 5 Electrical System Table o
Page 173 and 174: Special Tools Order special tools f
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Troubleshooting CAUTION Remove all
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Cutting Deck Operating Problems The
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Adjustments Wing Deck Position Swit
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Component Testing For accurate resi
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Warning Lights Engine Oil Pressure
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Transport / 4WD Switch The transpor
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Seat Switch The seat switch is norm
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Hour Meter The hour meter is locate
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Start, Engine Shutdown, Seat, Alarm
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TEC -5002 Controller Groundsmaster
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Fuel Gauge The fuel gauge can be te
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Glow Controller The glow controller
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Dual Temperature Switch The dual te
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Traction Neutral Switch The tractio
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Fusible Links The Groundsmaster 410
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Cutting Deck Raise and Lower Switch
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Service and Repairs NOTE: For engin
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2. Conduct a hydrometer test of the
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Chapter 6 Axles, Planetaries and Br
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General Information Operator’s Ma
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3. Chock rear wheels and jack up fr
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This page is intentionally blank. A
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NOTE: The planetary wheel drive ass
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This page is intentionally blank. A
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8. Remove cap screw and flange nut
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Bevel Gear Case and Axle Case The f
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Bevel Gear Case and Axle Case Insta
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9. Remove the bevel gear case/axle
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Axle Shafts The following procedure
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7. Secure the lock nut with the sta
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Differential Gear Inspection 1. Mea
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Pinion Gear to Ring Gear Engagement
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Chapter 7 Chassis Table of Contents
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Disassembly (Fig. 1) 1. Park machin
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CAUTION When changing attachments,
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Disassembly (Fig. 8) 1. Disassemble
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NOTE: Most of the seat suspension c
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Removal 1. Park machine on a level
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Chapter 8 Cutting Deck Table of Con
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General Information CAUTION Never i
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This page is intentionally blank. C
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Removal (Fig. 1) 1. Position machin
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Removal (Fig. 6) 1. Position machin
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Cutting Deck Link Service Disassemb
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Installation (Fig. 13) 1. Position
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2. Install outer bearing spacer int
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Removal (Fig. 20) 1. Park machine o
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Disassembly (Fig. 22) 1. Park machi
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Chapter 9 Foldout Drawings Table of
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CENTER DECK MANIFOLD COUNTERBALANCE
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CONTINUES FROM SHEET 1 CONTINUES FR
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CONTINUES TO SHEET 2 CONTINUES TO S
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CONTINUES TO SHEET 2 WHEN THE PTO S
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CONTINUES TO SHEET 2 CONTINUES TO S
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YELLOW GRAY YELLOW/BLACK VIOLET WHI
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FLOW DIVIDER SOLENOID Groundsmaster
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(STARTER) (STARTER) (STARTER) Groun
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BLUE GRAY VIOLET BLACK YELLOW GRAY
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