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Multi Pro 5700 - Toro

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Charge Hydraulic System<br />

NOTE: When initially starting the hydraulic system with<br />

new or rebuilt components such as motors or pumps, it<br />

is important that the hydraulic system be charged properly.<br />

Air must be purged from the system and its components<br />

to reduce the chance of damage.<br />

IMPORTANT: Change hydraulic oil filter whenever<br />

hydraulic components are repaired or replaced.<br />

1. Position machine on a level surface, engage parking<br />

brake and remove key from the ignition switch.<br />

2. Make sure all hydraulic connections, lines, and components<br />

are tight.<br />

3. If component failure was severe or the system is contaminated,<br />

flush and refill hydraulic system and reservoir<br />

(see Flush Hydraulic System in this section).<br />

4. Make sure hydraulic reservoir is full. Add correct hydraulic<br />

oil if necessary (see Operator’s Manual).<br />

5. Check control cable to the piston (traction) pump for<br />

proper adjustment, binding, or broken parts.<br />

6. Disconnect wire harness electrical connector from<br />

the engine fuel stop solenoid to prevent the engine from<br />

starting.<br />

7. Make sure traction pedal is in neutral.. Turn ignition<br />

key switch to start; engage starter for ten (10) seconds<br />

to prime hydraulic pumps. Wait fifteen (15) seconds to<br />

allow the starter motor to cool and then repeat cranking<br />

procedure again.<br />

8. Connect wire harness electrical connector to fuel<br />

stop solenoid to allow engine to start.<br />

WARNING<br />

Before jacking up the machine, review and follow<br />

Jacking Instructions in Chapter 1 - Safety.<br />

9. Raise rear wheels off the ground, and place support<br />

blocks under the frame. Chock front wheels to prevent<br />

movement of the machine.<br />

10.Start engine and run it at low idle (1200 -- 1250 RPM).<br />

The charge pump should pick up oil and fill the hydraulic<br />

system. If there is no indication of fill in 30 seconds, stop<br />

the engine and determine the cause.<br />

11.After the hydraulic system starts to show signs of fill,<br />

rotate steering wheel until the steering cylinder rod<br />

moves in and out several times. If the cylinder rod does<br />

not move after 15 seconds, or the gear pump emits abnormal<br />

sounds, shut the engine off immediately and determine<br />

cause or problem. Inspect for the following:<br />

A. Loose filter or suction lines.<br />

B. Blocked suction line.<br />

C. Faulty charge relief valve.<br />

D. Faulty gear pump.<br />

12.If cylinder does move in 15 seconds, proceed to<br />

step 13.<br />

13.Operate the traction pedal in the forward and reverse<br />

directions. The rear wheels should rotate in the proper<br />

direction.<br />

A. If the wheels rotate in the wrong direction, stop<br />

engine, remove lines from side of piston (traction)<br />

pump, and reverse the connections.<br />

B. If the wheels rotate in the proper direction, stop<br />

engine.<br />

14.Adjust traction pedal to the neutral position (see Operator’s<br />

Manual).<br />

15.Check operation of the neutral switch (see Operator’s<br />

Manual).<br />

16.Remove blocks from frame and lower machine to the<br />

ground. Remove chocks from front wheels.<br />

17.If the piston (traction) pump or a wheel motor was replaced<br />

or rebuilt, run the machine so wheels turn slowly<br />

for 10 minutes.<br />

18.Operate machine by gradually increasing it’s work<br />

load to full over a 10 minute period.<br />

19.Stop the machine. Check hydraulic reservoir and fill<br />

if necessary. Check hydraulic components for leaks and<br />

tighten any loose connections.<br />

Hydraulic<br />

System<br />

<strong>Multi</strong> <strong>Pro</strong> <strong>5700</strong>--D<br />

Page 4 - 29 Rev. D<br />

Hydraulic System

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