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Multi Pro 5700 - Toro

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Gear Pump Flow Test<br />

Output from the gear pump is divided by a priority flow<br />

divider to allow priority flow to the steering circuit and<br />

secondary flow to the spray pump drive circuit. To test<br />

gear pump flow, testing of both circuits is required. Total<br />

gear pump flow is the combined flow from the two circuits.<br />

If a problem is suspected in one of the two circuits,<br />

flow for that circuit should be measured to determine if<br />

the problem is pump related or is involved with other circuit<br />

components.<br />

1. Make sure hydraulic oil is at normal operating temperature<br />

by operating the machine for approximately 10<br />

minutes. Make sure the hydraulic tank is full.<br />

2. Park machine on a level surface, stop engine, engage<br />

parking brake, and remove key from the ignition<br />

switch. After turning engine off, operate all hydraulic<br />

controls to relieve hydraulic system pressure.<br />

CAUTION<br />

Prevent personal injury and/or damage to equipment.<br />

Read all WARNINGS, CAUTIONS, and Precautions<br />

for Hydraulic Testing at the beginning<br />

of this section.<br />

IMPORTANT: Make sure that the oil flow indicator<br />

arrow on the flow meter is showing that the oil will<br />

flow from the pump, through the tester, and into the<br />

hydraulic hose.<br />

3. With the engine off, clean hose fitting and disconnect<br />

one of the circuit pressure hoses from the gear pump<br />

(Fig. 16). Install tester with pressure gauges and flow<br />

meter in series between the gear pump and the disconnected<br />

hose. Make sure the tester flow control valve<br />

is open.<br />

6. While watching tester pressure gauges, slowly close<br />

flow control valve on the tester until 800 PSI is obtained<br />

on gauge. Verify engine speed continues to be within<br />

spec. Record flow meter reading.<br />

GAUGE READING TO BE: For steering circuit, flow<br />

should be approximately 3 GPM at 800 PSI. For<br />

spray motor circuit, flow should be approximately 9.5<br />

GPM at 800 PSI.<br />

7. Open tester flow control valve and stop engine.<br />

NOTE: Relief pressure for steering and/or spray pump<br />

drive circuits can be determined with the tester positioned<br />

as described in this test.<br />

8. Remove tester and reinstall disconnected hose.<br />

Complete steps 3 through 6 for other circuit hose.<br />

9. If the total of the two flows is less than 12.5 GPM or<br />

a pressure of 800 PSI could not be obtained, check for<br />

restriction in pump suction line. If suction line is not restricted,<br />

remove gear pump and repair or replace as<br />

necessary.<br />

If the total of the two flows is 12.5 GPM but individual circuit<br />

flow is incorrect (e.g. steering circuit has 6 GPM and<br />

spray motor circuit has 6.5 GPM), suspect a problem<br />

with one of circuits or with the priority flow divider in the<br />

gear pump.<br />

Hydraulic<br />

System<br />

4. After installing tester, start engine and run at idle<br />

speed. Check for hydraulic leakage and correct before<br />

proceeding with test.<br />

1<br />

2<br />

IMPORTANT: The gear pump is a positive displacement<br />

type. If pump flow is completely restricted or<br />

stopped, damage to the gear pump, tester, or other<br />

components could occur.<br />

5. Operate the engine at high idle speed (3050 – 3150<br />

RPM). Verify engine speed with a phototac.<br />

Figure 16<br />

1. Steering circuit pressure hose<br />

2. Spray motor circuit pressure hose<br />

<strong>Multi</strong> <strong>Pro</strong> <strong>5700</strong>–D Page 4 – 19 Hydraulic System

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