Multi Pro 5700 - Toro

More documents

Recommendations

Info

F. Lightly oil bearing journals on spindle shaft. Slide housing assembly onto spindle (item 1) taking care to not damage seal or spindle. Make sure that inner bearing in housing fully seats against spindle shaft shoulder. G. Install outer bearing cone (item 12) onto spindle. NOTE: The planetary shim kit includes the retaining ring and several thrust washers with thickness in incremental steps of 0.004 in. (0.10 mm). H. Measure thickness of thrust washer (item 14) that was removed during disassembly. Choose new thrust washer of equal thickness or the next available thickness from thrust washers in the shim kit. I. Apply a light coating of oil to spindle shaft, thrust washer (item 14) and new retaining ring (item 15). Install thrust washer onto spindle shaft. WARNING If retaining ring (item 15) is not fully installed in spindle groove, loss of wheel and personal injury may result. J. Carefully install new retaining ring (item 15) into the spindle shaft groove taking care to not distort ring. If the proper thrust washer has been installed, the retaining ring should fit tightly between the thrust washer and spindle groove. Tap the OD of the retaining ring starting in the center and working out toward each end to ensure that the retaining ring is properly seated into the spindle groove. Make sure that retaining ring ID is fully seated to spindle shaft groove. 7. Install thrust plug (item 21) and thrust washer (item 22) into end cap (item 20). Make sure that thrust plug and thrust washer are captive on inside of end cap (item 20). 8. Install new O--ring (item 13) to end cap and then install end cap. Secure cap with retaining ring (item 17). 9. Check operation of planetary wheel drive. With a constant turning force applied, rotation of the planetary should be consistent. If there is more drag at certain points, gears are not rolling freely and the planetary should be examined for improper assembly or damaged components. 10.If planetary wheel drive assembly is installed on machine: A. Install front wheel assembly. WARNING Failure to maintain proper wheel lug nut torque could result in failure or loss of wheel and may result in personal injury. B. Lower machine from jack stands. Torque wheel lug nuts in a crossing pattern from 70 to 90 ft--lb (95 to 122 N--m). C. Make sure drain plug is installed in bottom of brake assembly. Fill planetary wheel drive/brake assembly with SAE 85W--140 gear lube to proper level. Capacity is approximately 16 oz. (0.47 l) per wheel. K. After retaining ring is installed, make sure that there is no endplay in assembly. If required, remove retaining ring and install a thrust washer of different thickness to adjust endplay. L. Install new O--ring (item 13) into groove in housing. 4. Install secondary carrier (item 28), secondary gear (item 27) and primary carrier (item 26) making sure that carrier gear teeth align with ring gear and spline on spindle shaft. 5. If primary gear (item 24) was removed from drive shaft, slide gear onto shaft and secure with retaining ring (item 23). 6. Install drive shaft assembly (items 25, 24 and 23) making sure that drive shaft spline aligns with carrier gears. Chassis Page 7 - 18 Rev. C Multi Pro 5700--D
Table of Contents GENERAL INFORMATION ..................... 2 Installation Instructions ....................... 2 Precautions Concerning Chemicals Used in Spray System ............................. 2 Precautions for Removing or Adjusting Spray System Components ....................... 2 SPECIAL TOOLS ............................. 3 ELECTRICAL SCHEMATIC ..................... 4 SONIC BOOM SYSTEM OPERATION ........... 6 Sprayer Operation on Level Turf ............... 6 Turf Depression Encountered ................. 8 Rise in Turf Encountered .................... 10 Boom Level Changed by Operator During Automatic Operation ...................... 12 Manual Boom Operation .................... 14 Chapter 7.1 Sonic Boom System TROUBLESHOOTING ........................ 16 Sonic Boom Light .......................... 16 Diagnostic Display ......................... 17 Troubleshooting Chart ...................... 20 SERVICE AND REPAIRS ..................... 22 Sonic Mode Switch ......................... 22 Relays .................................... 23 Electronic Control Unit (ECU) ................ 24 Sonic Sensor .............................. 25 Sonic Boom System Multi Pro 5700--D Page 7.1 - 1 Sonic Boom System (Optional Kit)
Page 1 and 2:
PART NO. 04130SL (Rev. D) Service M
Page 3 and 4:
Table Of Contents Chapter 1 - Safet
Page 5 and 6:
Table Of Contents (Continued) Chapt
Page 7 and 8:
Chapter 1 Safety Safety Table of Co
Page 9 and 10:
Maintenance and Service 1. Before s
Page 11 and 12:
Chapter 2 Product Records and Maint
Page 13 and 14:
Torque Specifications Recommended f
Page 15 and 16:
Standard Torque for Dry, Zinc Plate
Page 17 and 18:
Maintenance Maintenance procedures
Page 19 and 20:
Chapter 3 Kubota Diesel Engine Tabl
Page 21 and 22:
Kubota Diesel Engine This page is i
Page 23 and 24:
DANGER Because diesel fuel is highl
Page 25 and 26:
Removal (Fig. 4) NOTE: For air clea
Page 27 and 28:
Installation (Fig. 6 or 7) 1. Insta
Page 29 and 30:
6. Disconnect throttle cable from e
Page 31 and 32:
CAUTION Exhaust system components m
Page 33 and 34:
15.Check engine oil level and adjus
Page 35 and 36:
Chapter 4 Hydraulic System Table of
Page 37 and 38:
Specifications Item Piston (Tractio
Page 39 and 40:
SAE Straight Thread O -Ring Port -
Page 41 and 42:
This page is intentionally blank. H
Page 43 and 44:
Hydraulic Flow Circuits Traction Ci
Page 45 and 46:
Spray Pump Drive Circuit A single s
Page 47 and 48:
O -Ring Kit Toro Part Number: 16 -3
Page 49 and 50:
Machine travels too far before stop
Page 51 and 52:
Traction Circuit Charge Pressure Te
Page 53 and 54:
Gear Pump Flow Test Output from the
Page 55 and 56:
Steering Control Valve and Steering
Page 57 and 58:
Wheel Motor Efficiency: Case Drain
Page 59 and 60:
Adjustments Adjust Traction Pedal f
Page 61 and 62:
Service and Repairs General Precaut
Page 63 and 64:
Charge Hydraulic System NOTE: When
Page 65 and 66:
Removal (Fig. 26) 1. Park machine o
Page 67 and 68:
Hydraulic System This page is inten
Page 69 and 70:
3. Operate all hydraulic controls t
Page 71 and 72:
Manual Servo Control Assembly 44 to
Page 73 and 74:
Page 75 and 76:
Hydraulic System This page is inten
Page 77 and 78:
Page 79 and 80:
Relief Valve Removal 1. Park machin
Page 81 and 82:
Page 83 and 84:
Removal (Fig. 45) 1. Park the machi
Page 85 and 86:
CAUTION The centering springs are u
Page 87 and 88:
Page 89 and 90:
Disassembly (Fig. 52) 1. Remove oil
Page 91 and 92:
Page 93 and 94:
Page 95 and 96:
Chapter 5 Electrical System Table o
Page 97 and 98:
Special Tools Order these special t
Page 99 and 100:
Starting Problems (continued) Probl
Page 101 and 102:
Component Testing For accurate resi
Page 103 and 104:
Headlight Switch The headlight swit
Page 105 and 106:
Brake Pedal Switch The brake pedal
Page 107 and 108:
Indicator Lights High Temperature W
Page 109 and 110:
Accessory Solenoid The accessory so
Page 111 and 112:
Spray Pump, Agitation and Boom Cont
Page 113 and 114:
Pulse Width Modulated (PWM) Valve S
Page 115 and 116:
Relays The Multi Pro 5700-D uses th
Page 117 and 118:
Fuel Stop Solenoid The fuel stop so
Page 119 and 120:
Fuel Pump The fuel pump is attached
Page 121 and 122:
Service and Repairs NOTE: See the K
Page 123 and 124:
Cruise Control Coil Removal (Fig. 4
Page 125 and 126:
Battery Service The battery is the
Page 127 and 128:
H. Using the table below, determine
Page 129 and 130:
Chapter 6 Spray System Table of Con
Page 131 and 132:
General Information Precautions Con
Page 133 and 134:
Spray System Operation The Multi Pr
Page 135 and 136:
Erratic spray operation from booms.
Page 137 and 138:
Pressure Dampener The pressure damp
Page 139 and 140:
5. Remove lock nuts, flat washers,
Page 141 and 142:
Disassembly (Fig. 9) IMPORTANT: Mak
Page 143 and 144:
This page is intentionally blank. S
Page 145 and 146:
IMPORTANT: Make sure to remove and
Page 147 and 148: IMPORTANT: Make sure to remove and
Page 149 and 150: 4. If boom valve motor assembly is
Page 151 and 152: IMPORTANT: Boom valve motors may ha
Page 153 and 154: IMPORTANT: The agitation valve moto
Page 155 and 156: 4. Remove rear housing cover from v
Page 157 and 158: Boom and Agitation Valve Motor Serv
Page 159 and 160: Disassembly (Fig. 30) IMPORTANT: Ma
Page 161 and 162: NOTE: If suction tube in tank devel
Page 163 and 164: Disassembly (Fig. 33) IMPORTANT: Ma
Page 165 and 166: Disassembly (Fig. 37.1) IMPORTANT:
Page 167 and 168: Turret Body Service Disassembly (Fi
Page 169 and 170: Disassembly (Fig. 38) 1. Park machi
Page 171 and 172: Assembly (Fig. 41) 1. If pivot brac
Page 173 and 174: Adjustment 1. Loosen end nut that s
Page 175 and 176: Disassembly (Fig. 47) 1. Remove fou
Page 177 and 178: Removal (Fig. 48) 1. Park machine o
Page 179 and 180: Actuator Oil Level Under normal con
Page 181 and 182: Chapter 7 Chassis Table of Contents
Page 183 and 184: Service and Repairs Tie Rod Ends Re
Page 185 and 186: Removal (Fig. 3) 1. Park machine on
Page 187 and 188: Disassembly (Fig. 4) 1. Park machin
Page 189 and 190: Disassembly (Fig. 5) 1. Park machin
Page 191 and 192: 3. Chock front wheels and jack up r
Page 193 and 194: Brake Cables Removal 1. Remove brak
Page 195 and 196: Removal (Fig. 13) 1. Park machine o
Page 197: NOTE: The planetary wheel drive ass
Page 201 and 202: Special Tools Diagnostic Display Th
Page 203 and 204: Sonic Boom System This page is inte
Page 205 and 206: Sprayer Operation on Level Turf Dur
Page 207 and 208: Downward Slope in Turf Encountered
Page 209 and 210: Rise in Turf Encountered During spr
Page 211 and 212: Boom Level Changed by Operator Duri
Page 213 and 214: Manual Boom Operation During spraye
Page 215 and 216: Diagnostic Display The Sonic Boom S
Page 217 and 218: Verify Diagnostic Display Output Fu
Page 219 and 220: Problem One of the boom actuators w
Page 221 and 222: Relays The Sonic Boom System uses s
Page 223 and 224: Sonic Sensor Two (2) identical soni
Page 225 and 226: Chapter 8 Electrical Diagrams Table
Page 227 and 228: R/BK IGNITION SWITCH OFF RUN START
Page 229 and 230: All relays and solenoids are shown
Page 235 and 236: PINK PINK GRAY GRAY GRAY GRAY VIOLE
Page 237 and 238: PINK PINK ORANGE RED RED/BLACK RED
Page 239 and 240: RED ORANGE GREEN/RED GREEN/RED PINK
Page 241 and 242: RED RED BROWN BROWN BROWN PINK PINK
Page 243 and 244: Rev. D Page 8 - 19 Multi Pro 5700--
Page 245 and 246: WHITE RED GREEN YELLOW GREEN YELLOW
Page 247 and 248: Rev. D Page 8 - 23 Multi Pro 5700--
show all

Multi Pro 5700 - Toro

Create successful ePaper yourself

Delete template?

Save as template?