Chargers for Traction Batteries - Systems Sunlight S.A.

Chargers for Traction Batteries

2 

Energy is what we do

Chargers 

for Traction 

Batteries 

introduction 

The SUNLIGHT battery chargers are designed to recharge low, medium and high 

capacity traction and lead acid starting batteries, depending on the application. The 

product range includes single and three phase chargers of thyristor and switchmode 

technology. 

A wide variety of battery chargers will provide the best solution to any battery 

recharge need. 

Features & Benefits: 

■ Programmable/Automatic charging profile (depending on the model). 

■ Available multiple charging profiles for different battery technologies. 

■ Conformity to EN 61000-6-3: Electromagnetic Compatibility (EMC). Generic 

Standards. Emission standard for residential, commercial and light-Industrial 

Environments. 

■ Conformity to EN 61000-6-2: Electromagnetic Compatibility (EMC). Generic 

Immunity Standards for Industrial Environments. 

■ Automatic/Manual Equalization charging. This ensures battery availability at all 

times, having the battery always charged and ready for use. 

■ Fully Automatic Operation: Automatic reset and start-up. 

■ Charge start delay: Ensures safe connection of the battery. 

■ LED display: Shows state of charge and fault conditions, with option for remote 

indication. 

■ Ease of installation: Plug and appliance socket fitted on all types. 

■ Fault Protection: from damage due to battery, charger, or operator errors. 

■ Compact design. 

■ High Power factor and efficiency. 

■ Optimal charging factor based on the depth of discharge. 

■ Memory on last charges (available on specific models) 

3

Eco Single Phase (Wa) Series 

Technical Characteristics 

■ 230V-50Hz single phase supply, adjustable to +/-5%, or +/-10% 

■ Microprocessor control with dip switch 

■ 220V coil three-pole contactor 

■ DC fuse on rectifier output 

■ Rectifier bridge with snubber protection 

■ Short check of functions and times 

■ Option to program the equalization charge automatically 

■ Lab tested electronic circuit conforming to the directive on electromagnetic 

compatibility and CE marking 

■ Automatic shutdown of the battery charger due to battery disconnection 

■ Timed equalization charge 

■ Charging with dicreasing current (Wa characteristic): 9-10h charging time 

■ Transformer thermal protection 

■ Modular assembly 

■ Epoxy powder coating, oven baked 

■ Colour: RAL 2004 

■ Complete with mains and battery cables 

Product range 

Voltage (V) 

24V 36V 48V 72V 80V 96V 

60A 60A 60A 60A 60A - 

Amperes (A) 80A 80A 80A 80A 80A - 

100A 100A 100A - - - 

120A 120A 120A - - - 

"Wa" Characteristics (DIN 41774) 

Box Dimensions 

H: 450 

L: 580 

W: 365 

450 

365 

580 

Characteristic Curves 

4

Cemb 30 Single Phase (Wa) Series 


■ 230V-50Hz single phase supply, adjustable to +/-5%, or +/-10% 

■ Electronic control provided with final charge timer set at 3 hours 

■ Rectifier bridge with silicon diodes, natural cooling, with snubber protection 

■ Tropicalized stray-flux transformer: TENVEX copper windings with 

double enamel insulation, class H, impregnate, in autoclave with 

ecological epoxy resins 

■ 12/10 sheet steel case provided with electrical bondings and ergonomic 

handle 


■ Standard Colour: RAL 2004 

■ Lexan plate with charging data 

■ Equalize recall push button 

■ Option to adjust the charging time from 90 to 210 minutes 

■ Option to adjust the threshold voltage from 2.35 to 2.45V/cell 


■ LED signalling charging phases or result 


■ Option to program the equalized charge automatically 



■ Automatic start 

■ Automatic shutdown of the charger due to the battery disconnection 


Product range 

Voltage (V) 

12V 24V 36V 48V 80V 96V 

20A 20A 20A 20A - - 

- - 25A - - - 

Amperes (A) 30A 30A 30A 30A - - 

40A 40A 40A - - - 

50A 50A - - - - 

60A 60A - - - - 

- 80A - - - - 

330 



Type A Type B 

H: 200 300 

L: 280 280 

W: 330 430 

300 

200 

430 

280 


280 

5

Compact 30 Single Phase (Wa) Series 


■ 230V single phase supply, adjustable to +/-5% or to +/-10% 

■ Microprocessor controlled programming and measuring via digital 

gearcase 24V-50Hz supply 

■ 230V coil three-pole contact 


■ Delta-Star stray flux three-phase power transformer, TENVEX copper 

windings with double enamel insulation, class H, impregnated 

in autoclave with ecological epoxy resins, with thermocouples 

for disconnection due to maximum temperature 

■ Three-phase rectifier bridge with silicon diodes, natural cooling, with snubber 

protection 

■ Mains input with DC output polarized cables 

■ Modular installation on galvanized steel base 

■ Sheet steel case with modular panels so as to assure maximum 

accessibility in case of service 


■ Standard colour: RAL 2004 

■ Lexan plate with charging data 


■ ON-OFF push button 


■ Option to adjust the threshold voltage from 2.3 to 2.4 V/Cell 


■ LED signalling of the charging steps 

■ Fast check of functions and times 


■ Lab tested electronic circuit conforming to the directive 

on electromagnetic compatibility and CE marking 

■ Automatic shutdown of the battery charger due to battery disconnection 

■ Automatic Start 

■ Complete with mains and battery cable 

Product range 

Voltage (V) 

24V 36V 48V 72V 80V 96V 

- - - - 40A - 

50A 50A 50A 50A 50A - 

60A 60A 60A 60A - - 

70A 70A 70A 70A - - 

Amperes (A) 80A 80A 80A - - - 

90A 90A - - - - 

100A 100A 100A - - - 

110A - - - - - 

120A - - - - - 

130A - - - - - 

140A - - - - - 

L 



Type A Type B 

H: 700 870 

L: 470 470 

W: 465 465 

W 

P 

h 

Type A 

h = 870 

L = 460 

P = 455 

Type B 

h = 960 

L = 565 

P = 500 

Type C 

h = 680 

L = 420 

P = 410 


6

Compact 30 Τhree Phase (Wa) Series 


■ 3 x 400V three-phase supply, adjustable to +/-5% or +/-10% 

■ Microprocessor controlled programming and measuring via digital 

gearcase 24V-50Hz supply 




windings with double enamel insulation, class H, impregnated in 

autoclave with ecological epoxy resins, with thermocouples for 

disconnection due to maximum temperature 

■ Three-phase rectifier bridge with silicon diodes, natural cooling, 

with snubber protection 

■ Mains input with DC output polarized cables 

■ Modular installation on galvanized steel base 

■ Sheet steel case with modular panels so as to assure maximum 

accessibity in case of service 


■ Standard Colour: RAL 2004 

■ Lexan Plate with charging data 


■ ON-OFF push button 


■ Option to adjust the threshold voltage from 2.3 to 2.4 V/Cell 


■ LED signalling of the charging phases or result 

■ Fast check of functions and times 




■ Automatic shutdown of the battery charger due to battery 

disconnection 


■ Complete with mains and battery cable 

Product range 

Voltage (V) 

24V 36V 48V 72V 80V 96V 

60A 60A 60A 60A 60A 60A 

80A 80A 80A 80A 80A 80A 

Amperes (A) 100A 100A 100A 100A 100A 100A 

120A 120A 120A 120A 120A 120A 

140A 140A 140A 140A 140A - 

160A - 160A - 160A - 

180A - - - - - 

L 



Type A Type B Type C 

H: 700 870 960 

L: 470 470 565 

W: 465 465 500 

W 

P 

h 

Type A 

h = 870 

L = 460 

P = 455 

Type B 

h = 960 

L = 565 

P = 500 

Type C 

h = 680 

L = 420 

P = 410 


7

Digit 3001 Airlift Three Phase (Wo-Wa) Series 


■ 400V or 230V three phase supply adjustable to +/-5% or +/-10% 

■ Microprocessor-controlled programming and measuring via digital 

gearcase, 24V-50Hz supply 

■ Three mains input fuses 


■ Auxiliary transformer suitable for the supply voltage 



windings with double enamel insulation, class H, impregnated in 

autoclave with ecological epoxy resins, with thermocouples 

for disconnection due to maximum temperature 

■ Three-Phase rectifier bridge with silicon diodes, natural cooling, 

with snubber protection 

■ Mains input and DC output polarized cables 

■ Modular installation on galvanized steel base. Sheet steel case with 

modular panels so as to assure maximum accessibility in case 

of service 

■ Epoxy powder coating, oven-baked 

■ Standard Colour RAL 2004 Orange 





■ Automatic shut-down of battery charger due to battery 

disconnection 

■ Smart charging system according to the discharge level 

of the battery 


■ Final Acceptance testing conforming to safety regulations 

■ Charging with decreasing current (Wo-Wa characteristic): 

7-7.5 hours charging time 


■ End Plugs are optional 

Product range 

Voltage (V) 

24V 36V 48V 72V 80V 96V 

50A - - - - - 

60A - 60A 60A 60A 60A 

80A - 80A 80A 80A 80A 

100A 100A 100A 100A 100A 100A 

120A 120A 120A 120A 120A 120A 

Amperes (A) 140A 140A 140A 140A 140A 140A 

160A 160A 160A 160A 160A 160A 

180A 180A 180A 180A 180A 180A 

200A 200A 200A 200A 200A 200A 

- - 220A - 220A - 

- - 240A - 240A - 

- - 260A - - - 

- - 280A - - - 

- - 300A - - - 


Type A Type B Type C 

H: 870 700 960 

L: 470 470 565 

W: 465 465 500 

L 

W 

P 

h 

TYPE A 

h = 870 

L = 460 

P = 455 

TYPE B 

h = 960 

L = 565 

P = 500 


"Wo-Wa" Characteristics (DIN 41774) 

8

Sirius Three Phase (Wo-Wa) Series 

■ 400V or 230V three phase supply adjustable to +/-5% or +/-10% 

■ Microprocessor-controlled programming and measuring via digital gearcase, 

24V-50Hz supply 

■ Three mains input fuses 


■ Auxiliary transformer suitable for the supply voltage 


■ Delta-star stray flux three-phase power transformer, TENVEX copper windings 

with double enamel insulation, class H, impregnated in autoclave with ecological epoxy resins, 

with thermocouples for disconnection due to maximum temperature 

■ Three-Phase rectifier bridge with silicon diodes, natural cooling, with snubber protection 

■ Mains input and DC output polarized cables 

■ Modular installation on galvanized steel base. Sheet steel case with modular panels 

so as to assure maximum accessibility in case of service 


■ Standard Colour RAL 2004 Orange 





■ Automatic shut-down of battery charger due to battery disconnection 

■ Smart charging system according to the discharge level of the battery 


■ Final Acceptance testing conforming to safety regulations 

■ Charging with decreasing current (Wo-Wa characteristic): 

9-10 hours charging time 





Type A 

Type B 

H: 670 830 

L: 450 500 

W: 450 500 

W 

W 

Product range 

Voltage (V) 

24V 36V 48V 72V 80V 96V 

60A 60A 60A 60A 60A 60A 

80A 80A 80A 80A 80A 80A 

100A 100A 100A 100A 100A 100A 

120A 120A 120A 120A 120A 120A 


160A 160A 160A - 160A - 

180A 180A 180A - 180A - 

200A - 200A - 200A - 

- - 220A - 220A - 

- - 240A - 240A - 

- - - - - - 


"Wa" Characteristics (DIN 41774) "Wo-Wa" Characteristics (DIN 41774) 

9

Eagle High Frequency Series 


■ 400V three phase supply autoregulated +/-10% 

■ Microprocessor-controlled programming and measuring via digital gearcase, 

24-50Hz supply. Such microprocessor control is designed to optimize the 

charging cycles for any type of battery 

■ Charger Efficiency >90% 

■ Wide Range of operating Temperature from -20 o C up to +50 o C. 

■ Protection against output short circuit 

■ Protection against reverse polarity 

■ Thermal protection semiconductors 

■ Forced Air Ventilation 

■ Input Protection 

■ Programmable Operational Software, easy to access through a monochromatic 

graphic display 

■ Audible Alarm system 

■ Indications for charging status of the battery 

■ Thermal compensation, with optional probe 

■ Two auxilliary contacts are available for mains presence, charge complete, 

or air pump available 

■ Modular installation on galvanized steel base. Sheet steel case with 

modular panels so as to assure maximum accessibility in case of service 


■ Standard Colour RAL 2004 

■ Lab tested electronic circuit conforming to the directive on 

electromagnetic compatibility and CE marking 

■ Equalization charge timed 


■ Automatic Disconection of battery charger due to battery disconnection 




■ Connection to Battery Monitoring System for controlling operational 

parameters of the battery 

Product range 

Voltage (V) 

24V 36V 48V 72V 80V 96V 

- - - - - - 

50A 50A 50A 50A 50A - 


80A 80A 80A 80A 80A - 

100A 100A 100A - - - 

120A 120A 120A - - - 


H: 650 

L: 470 

W: 200 


lua lula 

W 

10

Sirius Chopper High Frequency Series 


■ 400V three phase supply autoregulated +/-15% 

■ Microprocessor-controlled programming and measuring via digital 

gearcase, 50-60Hz supply. Such microprocessor control is designed to 

optimize the charging cycles for any type of battery 

■ Charger Efficiency >90% 

■ Wide Range of operating Temperature from -20 o C up to +50 o C 

■ Protection against output short circuit 

■ Protection against reverse polarity 

■ Thermal protection semiconductors 

■ Forced Air Ventilation 

■ Input Protection 

■ Programmable Operational Software, easy to access through a monochromatic 

graphic display 

■ Audible Alarm system 

■ Indications for charging status of the battery 

■ Thermal compensation, with optional probe 

■ Modular installation on galvanized steel base. Sheet steel case with modular 

panels so as to assure maximum accessibility in case of service 


■ Standard Colour RAL 2004 



■ Equalization charge timed 


■ Automatic Disconection of battery charger due to battery disconnection 




■ Connection to Battery Monitoring System for controlling operational 

parameters of the battery 

Product range 

Voltage (V) 

24V 36V 48V 72V 80V 96V 

Amperes (A) 200A - 200A - - - 

300A - 300A - 300A - 

500A - 500A - 500A - 


H: 830 

L: 500 

W: 500 


lua lula 

W 

11

SUNLIGHT MANUFACTURING PLANT 

The SUNLIGHT Manufacturing Plant is headquartered in 

Northern Greece. Since 1991, there has been a systematic 

investment in the development of one of the most modern 

industrial units of Europe in accordance with the strictest international 

standards. 

www.sunlight.gr 

In a total area of 142,000 m 2 , with indoor areas of more than 

55,000 m 2 , the SUNLIGHT Manufacturing Plant has six high-end 

production units that are recognized for their high specialization. 

Aiming at the production of high added value and quality 

products, the production and assembly lines of the SUNLIGHT 

Industrial Unit are used for: 

Cylindrical Zinc-Chloride cells. 

Advanced Lead-Acid batteries for submarine propulsion 

Silver-Zinc batteries for combat and exercise torpedoes 

Stationary and traction Lead-Acid batteries (vented type) 

Sealed Lead-Acid Batteries (VRLA) 

Photovoltaic Power Supply Systems 

Battery packs for military and commercial applications 

Assembly of Power Supply Systems for telecommunication 

applications 

Assembly of Uninterruptible Power Systems (UPS) 

Assembly of Industrial Rectifiers 

Assembly of Generating Sets ranging from 7 to 3,300 kVA 

MANAGEMENT SYSTEMS for QUALITY, 

ENVIRONMENTAL CONTROL, OCCUPATIONAL 

HEALTH & SAFETY 

The SUNLIGHT Manufacturing Plant has established and maintains 

management systems for Quality (ISO 9001), Environmental 

control (ISO 14001) and Occupational Health and Safety (OHSAS 

18001). 

comrade design 

This document was printed with vegetable inks on unchlorinated, non wood recycled paper. 

SYSTEMS SUNLIGHT S.A. Headquarters 

23rd Km. N.R. Athens - Lamia, 145 65 Ag. Stefanos - Attica, Greece 

Tel.: +30 210 62 45 400, Fax: +30 210 62 45 409 

SYSTEMS SUNLIGHT S.A. Manufacturing Plant 

Neo Olvio 67 200 Xanthi, Greece 

Tel.: +30 25410 48100, Fax: +30 25410 95446 

SUNLIGHT INDUSTRIAL S.R.L. (Romania) 

2-4, Brânduselor Street, Vitan Business Center, 6th Floor, 

District 3, 031256 Bucharest - Romania 

Tel.: +40 21 351 77 77, Fax: +40 21 351 66 67 

SUNLIGHT INDUSTRIAL EOOD (Bulgaria) 

Business Park, Sofia Str., Bldg.11A - Floor 4 Bulgaria 

Tel.: +359 2 8079 190, Fax: +359 2 8079 188 

SUNLIGHT POLSKA Sp.zo.o 

Szyszkowa 34 str., 02-285 Warsaw, Poland 

Tel.: +48 22 5758227, Fax: +48 22 5758258 

SUNLIGHT UKRAINE S.R.L. 

18/14 Hvoiki Str., block 25, office 401, Kiev- 04655 - Ukraine 

Tel.: +380 44 463 5735, Fax: +380 44 463 5735 

Data in this document are subject to change without notice and become contractual only after written confirmation. 

SUNLIGHT INDUSTRIAL doo (Serbia) 

Brace Krsmanovica 11 - 11000 Belgrade - Serbia 

Tel.: +381 11 3282 232, Fax: +381 11 2187 228 

SUNLIGHT SYSTEMS FRANCE S.R.L. 

Hyde Park - Le Westminster, 12 Allée Rosa Luxembourg 

95610 Eragny Sur Oise, France 

Tel.: +33 1 344 01634, Fax: +33 1 344 01639 

SUNLIGHT GERMANY 

Elbestrasse 10 (TechnoMarl), D-45768 Marl, Germany, 

Tel: +49 2365 91 51 75, Fax: +49 2365 20 59 10 

SUNLIGHT SPAIN 

IBC-La Florida, Calle Gobelas 17, Planta Baja, 28023 Madrid - Spain 

Tel: +34 911 517100 Fax: +34 911 517120 

SUNLIGHT MIDDLE EAST - AFRICA 

15 El - Hassan Str. Dokki Giza, Egypt 

Tel.: +20 2 33 800 59, Fax: +20 2 33 652 93 

SAP Code 0242976 / AUGUST 2009

Chargers for Traction Batteries - Systems Sunlight S.A.

You also want an ePaper? Increase the reach of your titles

Delete template?

Save as template?