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Foreground: Medical <strong>in</strong>troducer parts and<br />
eyeglass bridges. Second row: Helical gear<br />
and p<strong>in</strong>ion, rotor, and VVT adapter. Third<br />
row: Deadbolt chassis, coil hous<strong>in</strong>g, and<br />
clutch hub. Back row: <strong>Gear</strong>-race and oneway<br />
clutch module (photo courtesy of MPIF).<br />
is demonstrated by its four holes on<br />
two perpendicular planes, two-angled<br />
slots with square corners, and numerous<br />
<strong>in</strong>ternal and external radii, flats,<br />
slots and cutouts.<br />
The medical/dental grand prize was<br />
awarded to Parmatech Corporation<br />
(located <strong>in</strong> Petaluma, California) for<br />
a mechanical <strong>in</strong>troducer device used<br />
<strong>in</strong> m<strong>in</strong>imally <strong>in</strong>vasive OB/GYN surgery.<br />
The device conta<strong>in</strong>s five 17-4<br />
PH sta<strong>in</strong>less steel MIM parts, right<br />
and left cover, curved needle, curved<br />
needle l<strong>in</strong>kage and center l<strong>in</strong>kage. The<br />
covers have a complex 3-D geometry<br />
<strong>in</strong>corporat<strong>in</strong>g assembly p<strong>in</strong>s and<br />
slots for mov<strong>in</strong>g <strong>the</strong> <strong>in</strong>ternal parts that<br />
require smooth action for sutur<strong>in</strong>g.<br />
The electrical/electronic components<br />
category was won by Capstan<br />
California (located <strong>in</strong> Carson,<br />
California) for a soft magnetic PM<br />
alloy coil hous<strong>in</strong>g used <strong>in</strong> a magnetic<br />
door closer for emergency/fire protection<br />
applications. The PM design<br />
replaced a three-piece assembly and<br />
features <strong>the</strong> locations of drafts, radii<br />
and chamfers, as well as redef<strong>in</strong><strong>in</strong>g<br />
tolerances for a near-net shape part.<br />
Capstan Atlantic won <strong>the</strong> grand<br />
prize <strong>in</strong> <strong>the</strong> <strong>in</strong>dustrial motors/controls<br />
and hydraulics category for a PM steel<br />
alloy power take-off clutch. The part<br />
is designed to withstand very high<br />
torque levels <strong>in</strong> service, and <strong>the</strong> flange<br />
is strong enough to resist repetitive<br />
bend<strong>in</strong>g fatigue.<br />
Smith Metal Products (located <strong>in</strong><br />
L<strong>in</strong>dstrom, M<strong>in</strong>nesota) won <strong>the</strong> grand<br />
prize <strong>in</strong> <strong>the</strong> consumer market category<br />
for a 17-4 PH sta<strong>in</strong>less steel<br />
MIM top and bottom of an eyeglassframe<br />
bridge made for Superfocus<br />
LLC. Featur<strong>in</strong>g very th<strong>in</strong> walls, <strong>the</strong><br />
parts form <strong>the</strong> bridge section over <strong>the</strong><br />
nose, which also houses an actuator<br />
for chang<strong>in</strong>g <strong>the</strong> magnification levels<br />
of <strong>the</strong> glasses.<br />
Companies that accepted awards<br />
of dist<strong>in</strong>ction <strong>in</strong>clude SolidMicron<br />
Technologies (located <strong>in</strong> S<strong>in</strong>gapore),<br />
Burgess Norton Mfg. Co. (located <strong>in</strong><br />
Geneva, Ill<strong>in</strong>ois), PMG Group (located<br />
<strong>in</strong> Spa<strong>in</strong>), ACL Bear<strong>in</strong>g Company<br />
(located <strong>in</strong> Australia), Porite Taiwan<br />
Co. (located <strong>in</strong> Taiwan), Capstan<br />
Atlantic, Megamet Solid Metals,<br />
(Earth City, Missouri), Capstan<br />
California, Advanced Materials<br />
Technologies (located <strong>in</strong> S<strong>in</strong>gapore)<br />
and Smith Metal Products.<br />
PM Today and Tomorrow<br />
In all materials, process and market<br />
sectors, <strong>the</strong> North American PM<br />
<strong>in</strong>dustry has built on <strong>the</strong> growth<br />
momentum begun last year, accord<strong>in</strong>g<br />
to Mat<strong>the</strong>w Bulger, president, MPIF.<br />
58<br />
GEARTECHNOLOGY <strong>August</strong> <strong>2012</strong> www.geartechnology.com