Environmental & Social Report - Subaru
Environmental & Social Report - Subaru Environmental & Social Report - Subaru
Logistics FHI is working to improve transportation effi ciency, reduce packaging materials, and promote recycling, as well as reduce the environmental impact in all areas of logistics, including the transportation of completed automobiles, service parts, and overseas knockdown parts. The transportation of completed automobiles is mainly done by Subaru Physical Distribution Company, one of our affi liates, and the shipping of parts assembled in overseas plants is done by Subaru K.D. Logistics Co., Ltd., which is also one of our affi liates. Reducing Environmental Impact of Transportation of Completed Automobiles (Subaru Physical Distribution Company) Subaru Physical Distribution Company transports completed automobiles and parts, and inspects automobiles before delivery. “Care for the Global Environment” is one of its operational issues. The company acquired ISO 14001 certifi cation in February 2004. The company is promoting activities for energy saving and improving the quality of logistics in collaboration with Subaru transportation companies. Subaru transportation companies perform energy-saving activities from the sides of management and practice by means of controlling drive by operation reports, as well as actively working on energy-saving driving, stopping idling, and automobile maintenance. Reducing the Amount of Packaging Materials by Changing Packaging Specifi cations The Subaru Parts Center improved the packaging specifi cations for disc wheels to be shipped to foreign countries and eliminated 2,270 kg of cardboard boxes for packaging. Disc wheel packaging before the action Disc wheel packaging after the action Wooden boxes for engines and transmissions were changed to cardboard boxes and 7,860kg of wood was saved. Training for Energy-Saving Driving In November 2003, the training for energy-saving driving was provided to 20 drivers from 12 companies under the joint sponsorship of Subaru transportation companies, Subaru Physical Distribution Company, and related manufacturers. After listening to an explanation about techniques for energy-saving driving, the participants practiced under the direction of instructors. Participants were told that energy-saving driving prevents traffi c accidents, protects the global environment, and reduces costs. Joint Transportation Joint transportation with other transportation companies reduces the number of trucks used. In fi scal 2003, the number of automobiles transported by other companies increased by 12% compared with the previous year. Reducing Environmental Impact of Transportation of Service Parts Training for energy-saving driving (Subaru Parts Center) Reducing CO2 Emissions by Changing Transportation Methods The Subaru Parts Center reduced CO2 emission by changing the mode of transportation of repair parts to the Hokkaido region from ship to train, and to the Kyushu region from truck to train. Before the action (wooden boxes) After the action (cardboard boxes) Expansion of Reuse of Cardboard Boxes Cardboard boxes for small parts are used repeatedly by Subaru dealers in regions where exclusive trucks deliver them. The number of dealers that reuse cardboard boxes increased. Reducing Packaging Materials for Overseas Knockdown Parts (Subaru K.D. Logistics, Co., Ltd.) Changing Packaging Materials to Recyclable Ones Cushioning materials (foam materials) for precision parts used to be buried in landfi lls. Subaru K.D. Logistics Co., Ltd., changed the cushioning materials for packaging large engine parts, such as engine cylinder blocks, cylinder heads and crankshafts, into recyclable ones and started recycling. Reducing Rustproof Sheets and Dehumidifying Materials Since engine parts easily get rust, rustproof sheets and dehumidifying materials are used. Subaru Logistics tries to reduce these materials to the extent possible by repeatedly conducting antirust examinations.
1 Environmental Report Activities of Affi liated Companies – Domestic Companies– Activities of Affi liated Companies—Domestic Companies— Domestic Affi liated Company Subcommittee Acquiring ISO 14001 Certifi cation FHI periodically convenes an Sales Volume Breakdow Total sales of the Environmental Problems Meeting with seven affiliated companies: 6.4% seven of our affi liated companies ✽1 (excluding Subaru dealers) that have signifi cant environmental impacts Total sales volume: 1,001.5 billion in their manufacturing or transport businesses as the Domestic Affi liated FHI: 93.6% Company Subcommittee in the Production Environment Committee, one of the subcommittees in the FHI Corporate Environment Committee. We guide and support establishment of each company’s environmental management system to reduce the environmental impact, which has brought results such as waste reduction and energy saving. Greeting by Mr. Arasawa, executive vice president and chairman of Corporate Environment Committee Meeting held in Yusoki Kogyo K.K. (November 2003) Environmental Problems Meeting held at Kiryu Industrial Co., Ltd. (February 2004) These meetings have been held in the respective affi liated companies. The employees of other companies can learn from each other through presentations about each company’s environmental preservation activities and see their plants. Meetings were held at Fuji Robin Industries Ltd. in June 2003; Subaru Physical Distribution Company and Subaru K.D. Logistic Co., Ltd., in September; Yusoki Kogyo K.K. in November; and Kiryu Industrial Co., Ltd., in February 2004, which means that the meetings have been held in all participating companies. In April 2004, FHI had a liaison meeting with four relatively large affi liated companies, which were not related to manufacturing, and started working on environmental preservation activities as a group. Plant tour in Yusoki Kogyo K.K. In fi scal 2003, Subaru Physical Distribution Company and Ichitan Co., Ltd., acquired ISO 14001 certifi cation. This means four out of seven companies in the Domestic Affi liated Company Subcommittee have already obtained ISO 14001 certifi cation and the rest of the companies are working to acquire ISO 14001 in fi scal 2004. An Example of Activities by Affi liated Companies (Ichitan Co., Ltd.) Ichitan Co., Ltd., is a forging manufacturer whose processing fi eld includes hot forging, cold forging, hot-cold forging, and machine processing. In order to respond to increasing public concern for environmental issues, the company decided to play an active role in global environmental conservation and improvement of the environment in plants in October 2001. The company acquired ISO 14001 certifi cation in March 2004 and is now working on continuous improvement of environmental conservation activities including energy savings and zero emissions through four section meetings. The plant uses a huge amount of energy to heat steel products to about 1,250 degrees Celsius in the hot forging process. Heat consumption per production goals were set up for each press line, and all employees are working on energy saving activities. In the largest 4,500-ton press line, the company reduced the amount of electricity use by 10% compared with the previous year by reviewing heating conditions and by reducing facility shutdown due to problems. This is almost Ex-waste station transformed into green space Ichitan Co., Ltd. equivalent to the amount of electricity used in 200 homes every month. Also, the company changed the location of the waste station, which used to be in the back of plants, and set up waste carriages that were directly linked to each workplace. This enabled easier transportation of waste and created green space, eventually contributing to environmental conservation. Based on the net navigation system possessed by the membership of professional institutions, the new environmental management system of Ichitan Co., Ltd., is rational and effective, including environmental education on the Net. ✽1. Seven affi liated companies related to manufacturing and transportation Yusoki Kogyo K.K.: Manufacture and sales of trailers, crane trucks, construction materials, and automobile parts Fuji Robin Industries Ltd.: Manufacture, service, and sales of agricultural/forestry equipment, engines, and fi re pumps Fuji Machinery Co., Ltd.: Manufacture and sales of automobile parts, industrial machinery, and agricultural transmissions Ichitan Co., Ltd.: Manufacture and sales of forged parts for automobiles and industrial machinery Kiryu Industrial Co., Ltd.: Manufacture of Subaru specially equipped automobiles and logistics control of Subaru automobile parts Subaru Physical Distribution Company: Shipping and land freight for automobiles and their parts Subaru K.D. Logistic Co., Ltd.: Packaging and delivery of production machinery and parts for overseas
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1 <strong>Environmental</strong> <strong>Report</strong><br />
Activities of Affi liated Companies – Domestic Companies–<br />
Activities of Affi liated Companies—Domestic Companies—<br />
Domestic Affi liated Company Subcommittee<br />
Acquiring ISO 14001 Certifi cation<br />
FHI periodically convenes an Sales Volume Breakdow<br />
Total sales of the<br />
<strong>Environmental</strong> Problems Meeting with<br />
seven affiliated<br />
companies: 6.4%<br />
seven of our affi liated companies ✽1<br />
(excluding <strong>Subaru</strong> dealers) that have<br />
signifi cant environmental impacts<br />
Total sales volume:<br />
1,001.5 billion<br />
in their manufacturing or transport<br />
businesses as the Domestic Affi liated<br />
FHI: 93.6%<br />
Company Subcommittee in the<br />
Production Environment Committee, one of the subcommittees in the FHI<br />
Corporate Environment Committee. We guide and support establishment<br />
of each company’s environmental management system to reduce the<br />
environmental impact, which has brought results such as waste reduction and<br />
energy saving.<br />
Greeting by Mr. Arasawa, executive<br />
vice president and chairman of<br />
Corporate Environment Committee<br />
Meeting held in Yusoki Kogyo K.K.<br />
(November 2003)<br />
<strong>Environmental</strong> Problems Meeting held at Kiryu<br />
Industrial Co., Ltd. (February 2004)<br />
These meetings have been held in the respective affi liated companies. The<br />
employees of other companies can learn from each other through presentations<br />
about each company’s environmental preservation activities and see their plants.<br />
Meetings were held at Fuji Robin Industries Ltd. in June 2003; <strong>Subaru</strong> Physical<br />
Distribution Company and <strong>Subaru</strong> K.D. Logistic Co., Ltd., in September; Yusoki<br />
Kogyo K.K. in November; and Kiryu Industrial Co., Ltd., in February 2004, which<br />
means that the meetings have been held in all participating companies.<br />
In April 2004, FHI had a liaison meeting with four relatively large affi liated<br />
companies, which were not related to manufacturing, and started working on<br />
environmental preservation activities as a group.<br />
Plant tour in Yusoki Kogyo K.K.<br />
In fi scal 2003, <strong>Subaru</strong> Physical Distribution Company and Ichitan Co., Ltd., acquired<br />
ISO 14001 certifi cation. This means four out of seven companies in the Domestic<br />
Affi liated Company Subcommittee have already obtained ISO 14001 certifi cation and<br />
the rest of the companies are working to acquire ISO 14001 in fi scal 2004.<br />
An Example of Activities by Affi liated Companies (Ichitan Co., Ltd.)<br />
Ichitan Co., Ltd., is a forging<br />
manufacturer whose processing<br />
fi eld includes hot forging, cold<br />
forging, hot-cold forging, and<br />
machine processing. In order<br />
to respond to increasing public<br />
concern for environmental<br />
issues, the company decided to<br />
play an active role in global environmental conservation and improvement of<br />
the environment in plants in October 2001.<br />
The company acquired ISO 14001 certifi cation in March 2004 and is now<br />
working on continuous improvement of environmental conservation activities<br />
including energy savings and zero emissions through four section meetings.<br />
The plant uses a huge amount of energy to heat steel products to about 1,250<br />
degrees Celsius in the hot forging process. Heat consumption per production<br />
goals were set up for each press line, and all employees are working on<br />
energy saving activities. In the largest 4,500-ton press line, the company<br />
reduced the amount of electricity<br />
use by 10% compared with<br />
the previous year by reviewing<br />
heating conditions and by<br />
reducing facility shutdown due<br />
to problems. This is almost<br />
Ex-waste station transformed into green space<br />
Ichitan Co., Ltd.<br />
equivalent to the amount of<br />
electricity used in 200 homes<br />
every month.<br />
Also, the company changed the location of the waste station, which used to<br />
be in the back of plants, and set up waste carriages that were directly linked<br />
to each workplace. This enabled easier transportation of waste and created<br />
green space, eventually contributing to environmental conservation. Based<br />
on the net navigation system possessed by the membership of professional<br />
institutions, the new environmental management system of Ichitan Co., Ltd., is<br />
rational and effective, including environmental education on the Net.<br />
✽1. Seven affi liated companies related to manufacturing and transportation<br />
Yusoki Kogyo K.K.: Manufacture and sales of trailers, crane trucks, construction materials, and automobile parts<br />
Fuji Robin Industries Ltd.: Manufacture, service, and sales of agricultural/forestry equipment, engines, and fi re pumps<br />
Fuji Machinery Co., Ltd.: Manufacture and sales of automobile parts, industrial machinery, and agricultural transmissions<br />
Ichitan Co., Ltd.: Manufacture and sales of forged parts for automobiles and industrial machinery<br />
Kiryu Industrial Co., Ltd.: Manufacture of <strong>Subaru</strong> specially equipped automobiles and logistics control of <strong>Subaru</strong> automobile parts<br />
<strong>Subaru</strong> Physical Distribution Company: Shipping and land freight for automobiles and their parts<br />
<strong>Subaru</strong> K.D. Logistic Co., Ltd.: Packaging and delivery of production machinery and parts for overseas