Chip Blaster manual - Salvex

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ChipBLASTER, Inc. 24 12.0. OPERATION (Cont.): 12.2.4. The RETURN (TRANSFER) PUMP is a separate system but is very important. It must maintain the levels of the coolant in the ChipBLASTER’s coolant tank and the machining center’s coolant tank. The return pump returns coolant from the machining center’s sump to the ChipBLASTER’s coolant tank. The float assembly in the ChipBLASTER’s coolant tank will maintain all coolant levels including the machining center’s sump. 12.2.5. If the ChipBLASTER is to operated from a CENTRAL COOLANT SUPPLY the ChipBLASTER will be supplied with a fill solenoid valve and regulator in place of a return pump. The fill solenoid will operate based on the float assembly in the ChipBLASTER’s coolant tank and will maintain the tank coolant level. The central supply system must be capable of supplying at least 1.5 times the flow rate of the ChipBLASTER model being used. The supply pressure should be in the range of 20 to 30 PSIG (1.4 to 2 bar) The maximum particle size should not exceed 100 micron. 12.2.6. LOW PRESSURE FLOOD is a factory installed feature. It is designed to be used to supply filtered coolant at 5 gpm (18.9 liters/minute) 35 psig (2.4bar) maximum. The flow and pressure is dependent on orifice diameter. The low pressure flood is controlled by a separate maintained “M” code from the machine tool. The low pressure, as supplied from the factory, is available at coolant outlet number 1 and/or 2, depending on ChipBLASTER model. The low pressure flood is used to flush parts, tool plates and general chip clearing. NOTE: If the low pressure flood coolant is in use; high pressure coolant is not available. 12.2.7. HIGH / LOW PRESSURE is available as a factory option if high pressure coolant is required from one coolant outlet and low pressure flood coolant is required from the other coolant outlet at the same time. The low pressure coolant as supplied from the factory is available, as standard, on coolant outlet number 1. NOTE: If HIGH/LOW PRESSURE is required for both coolant outlets a second HIGH/LOW PRESSURE option must be purchased. The low pressure is designed to be used to supply filtered coolant at 5 gpm (18.9 liters/minute) 35 psig (2.4bar) maximum. The flow and pressure is dependent on orifice diameter. The low pressure flood is controlled by a separate maintained “M” code from the machine tool. 12.2.8. LOW PRESSURE HOSE WASH DOWN is also available as an option to provide low pressure filtered coolant through a 20’-0” (6 meter)“garden” hose. Refer to SECTION 27.19 for a complete description of this option. 12.2
ChipBLASTER, Inc. 25 12.0. OPERATION (Cont.): SINGLE FILTER FILTER INLET PRESSURE FILTER OUTLET PRESSURE RETURN PUMP ChipBLASTER TANK FILTER PUMP FILTER VESSEL "A" Figure 6 (JV, EV units) Single filter PRESSURE SWITCH MACHINE TOOL SUMP DUMP SOLENOID "C" VALVE UNLOADER POST FILTER COOLANT #1 SOLENOID "A" PRESSURE SWITCH MACHINE TOOL VALVE MANIFOLD BLOCK WITH HIGH PRESSURE OPTIONAL COOLANT #2 SOLENOID "B" ACCUMULATOR PUMP MECHANICAL COUPLING VALVE TRANSDUCER FEEDBACK SIGNAL MOTOR CONTROLLED BY AFD MANIFOLD BLOCK HIGH PRESSURE SAMPLE LINE LOW PRESSURE ELECTRICAL CONNECTION DUAL FILTERS FILTER INLET PRESSURE FILTER OUTLET PRESSURE RETURN PUMP ChipBLASTER FILTER PUMP TANK FILTER VESSEL MACHINE TOOL SUMP DUMP SOLENOID "C" VALVE UNLOADER PRESSURE SWITCH "A" FILTER VESSEL "B" POST FILTER Figure 6a (JV, EV units) Dual filters Manual change over MACHINE TOOL COOLANT #1 SOLENOID "A" VALVE MANIFOLD PRESSURE SWITCH BLOCK WITH HIGH PRESSURE OPTIONAL COOLANT #2 SOLENOID "B" ACCUMULATOR PUMP MECHANICAL COUPLING VALVE TRANSDUCER FEEDBACK SIGNAL MOTOR CONTROLLED BY AFD MANIFOLD BLOCK HIGH PRESSURE SAMPLE LINE LOW PRESSURE ELECTRICAL CONNECTION AUTO CROSS FILTERS FILTER INLET PRESSURE FILTER OUTLET PRESSURE RUN FILTER "A" RETURN PUMP ChipBLASTER FILTER PUMP SOLENOID "K" TANK VALVE FILTER VESSEL "A" RUN FILTER "B" MACHINE TOOL SUMP DUMP SOLENOID "C" VALVE UNLOADER SOLENOID "L" VALVE Figure PRESSURE SWITCH FILTER VESSEL "B" POST FILTER Figure 6b (JV, EV units) Autocross filters Automatic change over COOLANT #1 SOLENOID "A" PRESSURE SWITCH MACHINE TOOL VALVE MANIFOLD BLOCK WITH HIGH PRESSURE OPTIONAL COOLANT #2 SOLENOID "B" ACCUMULATOR PUMP MECHANICAL COUPLING VALVE TRANSDUCER FEEDBACK SIGNAL MOTOR CONTROLLED BY AFD MANIFOLD BLOCK HIGH PRESSURE LOW PRESSURE SAMPLE LINE ELECTRICAL CONNECTION 12.2
Page 1 and 2: . P/N: MAN-EV001TC HIGH PRESSURE/HI
Page 3 and 4: ChipBLASTER, Inc. 3 GENERAL: This m
Page 5 and 6: ChipBLASTER, Inc. 5 2.0. TABLE OF C
Page 7 and 8: ChipBLASTER, Inc. 7 2.0. TABLE OF C
Page 9 and 10: ChipBLASTER, Inc. 9 3.0. EV13, EVHP
Page 11 and 12: ChipBLASTER, Inc. 11 4.0. SAFETY PR
Page 13 and 14: ChipBLASTER, Inc. 13 4.1. EXPLANATI
Page 15 and 16: ChipBLASTER, Inc. 15 4.1. EXPLANATI
Page 17 and 18: ChipBLASTER, Inc. 17 7.0. PLACING A
Page 19 and 20: ChipBLASTER, Inc. 19 8.0. MECHANICA
Page 21 and 22: ChipBLASTER, Inc. 21 11.0. SYSTEM A
Page 23: ChipBLASTER, Inc. 23 12.0. OPERATIO
Page 27 and 28: ChipBLASTER, Inc. 27 13.0. ALARMS:
Page 29 and 30: ChipBLASTER, Inc. 29 14.0. PREVENTA
Page 31 and 32: ! ChipBLASTER, Inc. 31 14.0. PREVEN
Page 41 and 42: ! ChipBLASTER, Inc. 41 14.0. PREVEN
Page 43 and 44: ChipBLASTER, Inc. 43 Fault Systems
Page 45 and 46: ChipBLASTER, Inc. 45 15.0. TROUBLES
Page 57 and 58: ChipBLASTER, Inc. 57 16.0. PRESSURE
Page 59 and 60: ChipBLASTER, Inc. 59 17.0. HIGH PRE
Page 61 and 62: ChipBLASTER, Inc. 61 18.0. BELT INS
Page 63 and 64: ChipBLASTER, Inc. 63 18.0. BELT INS
Page 65 and 66: ChipBLASTER, Inc. 65 19.0. SYSTEM C
Page 67 and 68: ChipBLASTER, Inc. 67 20.1. Power Wi
Page 69 and 70: ChipBLASTER, Inc. 69 20.5. PLC Inpu
Page 71 and 72: ChipBLASTER, Inc. 71 20.9. Drive Co
Page 73 and 74: ChipBLASTER, Inc. 73 20.15. Interfa
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ChipBLASTER, Inc. 75 21.1. Single F
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ChipBLASTER, Inc. 77 21.3. Autocros
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ChipBLASTER, Inc. 79 22.6. EV Singl
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ChipBLASTER, Inc. 81 22.16. EV Filt
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ChipBLASTER, Inc. 83 22.22. EV Sub
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ChipBLASTER, Inc. 85 22.28. EV Tank
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ChipBLASTER, Inc. 87 22.38 EV13, EV
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ChipBLASTER, Inc. 89 24.0. WARRANTY
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ChipBLASTER, Inc. 99 27.0. OPTIONAL
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ChipBLASTER, Inc. 101 27.0. OPTIONA
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ChipBLASTER, Inc. 119 28.0. SUPPLEM
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