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Welding Inspection & Metallurgy API ICP Self Study Notes

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Nickel alloys are also susceptible to hot cracking, in some cases more so<br />

than austenitic stainless steels. This hot tearing will occur as the weld pool<br />

cools and solidifies. To help prevent hot cracking the weld joint should be:<br />

■<br />

■<br />

designed to minimize restraint and<br />

the weld should be allowed to cool as quickly as possible.<br />

The faster a nickel alloy weld solidifies (freezes), the less time it spends<br />

in the temperature range where it can tear. For this reason pre-heating,<br />

which slows down the cooling rate of the weld, is actually harmful, as it<br />

permits more opportunity for hot tearing to occur.<br />

As with austenitic stainless steels, the weldability of nickel alloys can also be<br />

affected by the presence of high levels of low melting point elements like:<br />

(1) sulfur, (2) phosphorus, (3) zinc, (4) copper and (5) lead. All of these<br />

contaminants can lead to cracking in either the weld or base metal.

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