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Welding Inspection & Metallurgy API ICP Self Study Notes

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The most common measure of weldability and susceptibility to hot cracking is<br />

the ferrite number of the weld metal. Austenitic welds require a minimum<br />

amount of delta ferrite to resist cracking. The amount of ferrite in the weld<br />

metal is primarily a function of both base metal and weld metal chemistry.<br />

For welds made without filler metal, the base metal chemistry should be<br />

appropriate to produce the small amounts of ferrite that is needed to prevent<br />

cracking. If the base metal chemistry will not allow for ferrite formation, then<br />

filler metal is recommended to produce adequate ferrite in the weld metal.<br />

<strong>Welding</strong> parameters and practices can also effect ferrite formation. For<br />

example, small amounts of nitrogen absorbed into the weld metal can reduce<br />

ferrite formation. WRC Bulletin 342 contains diagrams that accurately predict<br />

the amount of ferrite present in a weld metal based on the calculation of<br />

nickel and chromium equivalents based on weld metal and base metal<br />

chemistry. A number of resources recommend a minimum of 5% ~ 20% ferrite<br />

to prevent cracking.

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