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Welding Inspection & Metallurgy API
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Content: 10 METALLURGY 10.1 General
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10.2 THE STRUCTURE OF METALS AND AL
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http://www.sv.vt.edu/classes/MSE209
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Phase Diagram http://www.azom.com/a
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10.2.1 The Structure of Castings Th
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HAZ- Heat Affected Zone
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HAZ http://www.oocities.org/ferrit
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1mm / 1mm 0.2mm 0.2+1+1= 2.2 mm API
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Steel & Alloy- Grains
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Steel & Alloy- Microvoid Coalescenc
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Minimizing trace elements or “inc
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Casting
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Discussion: Why Wrought products ar
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Wrought materials may consist of on
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Hypoeutectic Steel - Annealed
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Steel & Alloy- Annealed Pearlite
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1055 Steel Annealed 1055, used in s
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4140 Steel http://en.wikipedia.org/
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4140 Steel Q&T
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The metallurgy of each weld area is
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Dendritic - usually solidify in the
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Dendrite- usually solidify in the s
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Weld Macro- CS
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The heat-affected zone (HAZ) is adj
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http://www.twi-global.com/technical
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Overlay Welding
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The third component in a welded joi
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An important factor in selecting sh
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10.3.1 Melting Temperature The melt
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Phase Diagram
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Phase Diagram http://www.calphad.co
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10.3.3 Electrical Conductivity The
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Aluminum Welds
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Metals with a high coefficient of t
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- Page 80 and 81: Tensile testing - Tensile /Yield St
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Proof Stress Re0.2% Since it is dif
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STEEL Steel is an alloy of iron, wi
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Aluminum Cables
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10.5 PREHEATING
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Preheating
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Preheating
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• Bring temperature up to preheat
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Preheat can be applied using severa
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The temperature of PWHT is selected
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Discussion: However there may also
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Typical PWHT Chart Insertion temper
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PWHT Chart
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PWHT
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PWHT
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PWHT
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PWHT
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PWHT
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PWHT
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PWHT- Local
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PWHT- Local
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PWHT- Local
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PWHT- Local
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PWHT- Equipments
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PWHT- Equipments
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PWHT- Equipments
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PWHT- Equipments
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Fun-Photo: Induction Bending Pipe b
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Fun-Photo: Induction Bending Pipe b
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Other factors can also affect harde
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http://www.azom.com/article.aspx?Ar
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Welding variables, such as heat inp
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Welding- Plate thickness & Weld Geo
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Weld Macro- Geometry
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Weld Macro- Geometry
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Weld Macro- Geometry
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The simplest means to determine har
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Jominy Bar
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Jominy Bar
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It may be important for the welding
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Typical Hardness Values Table 11—
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HIC
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HIC- Hydrogen Induced Cracking
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TTT Curve
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Martensite
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10.8 MATERIAL TEST REPORTS Material
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Billets/Ingots
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Billets/Ingots
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Billets/Ingots
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Billets/Ingots
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Billets/Ingots
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Billets/Ingots
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Product analysis- Pipe
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For the purposes of this publicatio
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Ductile to brittle transition tempe
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Fracture toughness
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Charpy impact testing
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Elevated mechanical property testin
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Further Reading
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Quiz 1) See the figure below for po
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c) 50% coarse pearlite + 25% bainit
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10.9 WELDABILITY OF STEELS
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Weldability is related to many fact
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The addition of carbon generally ma
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Typically, ■ ■ ■ Steels with
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The simplest weldability tests are
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Weldability Test- Cruciform testing
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Another approach to measuring susce
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10.10 WELDABILITY OF HIGH-ALLOYS Th
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Hot Shortness: • solidification c
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Ferrite Meter
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Coefficients of Linear Thermal Expa
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Sensitized Austenitic SS Common to
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Weld Decay http://www.corrosionclin
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Inert Backing Gas
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Inert Backing Gas
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Inert Backing Gas
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Inert Backing Gas http://www.foodpr
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Inert Backing Gas
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Inert Backing Gas http://www.juncti
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Inert Backing Gas
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Inert Backing Gas
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One of the main differences between
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Sluggish tendency- LOF
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Wider Bevel Angle & Thinner Root Fa
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Nickel Welding: The faster a nickel
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Content: 11 REFINERY AND PETROCHEMI
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11.2 HOT TAPPING AND IN-SERVICE WEL
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Hot Tapping
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Hot Tapping
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Hot Tapping
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Hot Tapping
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Hot Tapping
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Burn Through
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11.2.1 Electrode Considerations Hot
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Cellulosic type electrodes (e.g., E
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If the normal flow of liquids excee
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Points to consider: Is it 36” or
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Case Study: 1. Is it 36” or great
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Case Study: Is it 36” or greater
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Case Study: Is it 36” or greater
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Case Study: Is it 36” or greater
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Case Study: Is it 36” or greater
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11.2.3 Other Considerations To avoi
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11.2.4 Inspection Inspection tasks
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GMAW-S LOF
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Due to this inherent nature of the
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The quick freeze characteristic, wh
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Hazards
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Mechanical Integrity
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Happy Inspectors
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ICP Status http://myicp.api.org/Dir