API-RP-576

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1 Scope 2 Normative References 3 Terms and Definitions 3.1 General 3.2 Dimensional Characteristics of Pressure-relief Valves 3.3 Operational Characteristics—System Pressures 3.4 Operational Characteristics—Device Pressures 4 Pressure-relieving Devices 4.1 General 4.2 Pressure-relief Valve 4.3 Safety Valve 4.4 Relief Valve 4.5 Safety-relief Valve 4.6 Conventional Safety-relief Valve 4.7 Balanced Safety-relief Valve 4.8 Pilot-operated Pressure-relief Valve 4.9 Pressure- and/or Vacuum-vent Valve 4.10 Rupture Disk Device Fion Zhang/ Charlie Chong
5 Causes of Improper Performance 5.1 Corrosion 5.2 Damaged Seating Surfaces 5.3 Failed Springs 5.4 Improper Setting and Adjustment 5.5 Plugging and Sticking 5.6 Misapplication of Materials 5.7 Improper Location, History, or Identification 5.8 Rough Handling 5.9 Improper Differential Between Operating and Set Pressures 5.10 Improper Discharge Piping Test Procedures 5.11 Improper Handling, Installation, and Selection of Rupture Disks. 6 Inspection and Testing 6.1 Reasons for Inspection and Testing 6.2 Shop Inspection/Overhaul 6.3 Visual On-stream Inspection 6.4 Inspection Frequency 6.5 Time of Inspection. Fion Zhang/ Charlie Chong
Page 1 and 2: API-RP-576 Inspection of Pressure-r
Page 3: Fion Zhang/ Charlie Chong Speaker:
Page 7 and 8: 1 Scope Fion Zhang/ Charlie Chong
Page 9 and 10: The recommendations in this publica
Page 11 and 12: This publication does not cover tra
Page 13 and 14: pressure-relief valves Fion Zhang/
Page 15 and 16: pilot-operated pressure-relief valv
Page 17 and 18: upture disks Fion Zhang/ Charlie Ch
Page 19 and 20: 2 Normative References Fion Zhang/
Page 21 and 22: • ASME PTC 25, Pressure Relief De
Page 23 and 24: 3.1 General For the purposes of thi
Page 25 and 26: galling Fion Zhang/ Charlie Chong
Page 27 and 28: 3.2 Dimensional Characteristics of
Page 29 and 30: inlet size outlet size Fion Zhang/
Page 31 and 32: Fion Zhang/ Charlie Chong huddling
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Page 35 and 36: Basic Function of a Spring Loaded S
Page 37 and 38: Valve Closed. In a direct spring lo
Page 39 and 40: The pressure below the valve must i
Page 41 and 42: Fion Zhang/ Charlie Chong F p = p*A
Page 43 and 44: Functional Diagram. The following d
Page 45 and 46: 3.3 Operational Characteristics—S
Page 47 and 48: 3.3.3 maximum allowable working pre
Page 49 and 50: 3.3.4 maximum operating pressure Th
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Page 53 and 54: 3.4.5 burst-pressure tolerance The
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3.4.10 marked burst pressure or rat
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4 Pressure-relieving Devices Fion Z
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4.2 Pressure-relief Valve Fion Zhna
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4.3 Safety Valve. Fion Zhnag/ Charl
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4.3.1 General. A safety valve is a
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4.3.2 Applications A safety valve i
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Fion Zhnag/ Charlie Chong
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4.4.1 General. A relief valve is a
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4.5 Safety-relief Valve. Fion Zhnag
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4.6 Conventional Safety-relief Valv
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4.6 Conventional Safety-relief Valv
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http://www.leser.com/en/products/do
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Conventional safety valves Fig. 9.2
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Types Mediums Limitations Safety-re
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4.7.3 Limitations Balanced safety-r
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Fion Zhnag/ Charlie Chong Fig. 9.2.
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Fion Zhnag/ Charlie Chong http://ww
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4.8 Pilot-operated Pressure-relief
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What is a Pilot operated safety val
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4.8 Pilot-operated Pressure-relief
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Figure 9—High-pressure Pilot-oper
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4.8.2 Applications Pilot-operated s
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4.9 Pressure- and/or Vacuum-vent Va
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4.9.1 General. • A pressure- and/
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Figure 7—Low-pressure Diaphragm-t
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Figure 10—Weight-loaded Pallet Ve
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Figure 11—Spring and Weight-loade
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5 Causes of Improper Performance Fi
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Fion Zhang/ Charlie Chong Figure 22
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Figure 25—Monel Rupture Disks Cor
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Fion Zhang/ Charlie Chong
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Fion Zhang/ Charlie Chong Figure 35
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5.1 Corrosion Fion Zhang/ Charlie C
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Corrosion is a basic cause of many
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http://www.valveworld.net/safetyequ
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Because there is metal-to-metal con
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Basic interferometry The interferen
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As light travels through the Optica
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Example: 1 a series of fringes indi
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Causes of damaged valve seats; 1. C
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Spring failures. 2 modes of failure
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Fion Zhang/ Charlie Chong The size
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Incorrect calibration of pressure g
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How to adjust a PSV The spring dete
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http://www.cicpro.com/products/safe
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The design of the shroud must be su
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Adjustment pin affect the character
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5.5 Plugging and Sticking Fion Zhan
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5.6 Misapplication of Materials Fio
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Typical ball valve material selecti
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5.7 Improper Location, History, or
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Fion Zhang/ Charlie Chong V-203
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Rough handling can occur during;
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The following table summarises the
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Greater differentials between opera
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5.10 Improper Discharge Piping Test
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Fion Zhang/ Charlie Chong When hydr
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Fion Zhang/ Charlie Chong the bello
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5.11 Improper Handling, Installatio
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Rupture disk problems are often ass
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6.1 Reasons for Inspection and Test
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6.2.2 Safety 1. proper authority an
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National Board approved ASME stamps
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The Kdr or aW value can vary accord
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6.2.5 Removal of Device from System
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Exercise; Dismantling of PSV Fion Z
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Highly Reactive Materials Water-Rea
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6.2.7 Inspection of Adjacent Inlet
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Fion Zhang/ Charlie Chong Rupture d
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6.2.10 Visual Inspection This inspe
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6.2.11 Dismantling of Valve. Disman
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Portable Test Separator Internal &
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The pilot assembly and dome area co
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6.2.13 Reconditioning and Replaceme
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Fion Zhang/ Charlie Chong Most test
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After the valve has been adjusted,
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Check for leakage during pressuriza
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6.2.17 Completion of Necessary Reco
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when a valve operates in nonfouling
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ASME BPVC Section I requires; • B
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6.2.20 Inspection, Testing, Mainten
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6.2.21 Inspection, Testing, Mainten
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6.3 Visual On-stream Inspection Vis
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6.4.2 Frequency of Shop Inspection/
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Manufacturer’s Basis • Manufact
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API572, 6.4.3 Frequency of Visual O
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Routine • inspection least interf
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7.1 Objective The primary objective
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7.3 Responsibilities Some companies
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Annex A (informative) Pressure-reli
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API576 Charlie Chong/ Fion Zhang/ H
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A.1 Need and Function of Test Block
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A.2 Testing with Air • Air is com
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A.4 Description of Test Block The s
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Key 1. test station 2. adaptor for
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API-RP-576

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