API-RP-576

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Fion Zhang/ Charlie Chong 6.2.19 Inspection, Testing, Maintenance, and Setting of ASME BPVC Section I Boiler Safety Valves
ASME BPVC Section I requires; • Boiler safety valves may be welded to the boiler • Boiler safety valves can be tested periodically by raising the steam pressure • requires the boiler safety valves have a substantial lifting device be lifted from its seat when the working pressure on the boiler is at least 75 % of the set pressure. • A pressure-relief valve may be tested on-stream with a specialized hydraulically lift device that will determine the set pressure (not blowdown) . Fion Zhang/ Charlie Chong
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API-RP-576 Inspection of Pressure-r
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Fion Zhang/ Charlie Chong Speaker:
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5 Causes of Improper Performance 5.
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1 Scope Fion Zhang/ Charlie Chong
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The recommendations in this publica
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This publication does not cover tra
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pressure-relief valves Fion Zhang/
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pilot-operated pressure-relief valv
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upture disks Fion Zhang/ Charlie Ch
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2 Normative References Fion Zhang/
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• ASME PTC 25, Pressure Relief De
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3.1 General For the purposes of thi
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galling Fion Zhang/ Charlie Chong
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3.2 Dimensional Characteristics of
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inlet size outlet size Fion Zhang/
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Fion Zhang/ Charlie Chong huddling
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Fion Zhang/ Charlie Chong lift
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Basic Function of a Spring Loaded S
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Valve Closed. In a direct spring lo
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The pressure below the valve must i
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Fion Zhang/ Charlie Chong F p = p*A
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Functional Diagram. The following d
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3.3 Operational Characteristics—S
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3.3.3 maximum allowable working pre
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3.3.4 maximum operating pressure Th
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Fion Zhang/ Charlie Chong Keywords:
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3.4.5 burst-pressure tolerance The
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3.4.10 marked burst pressure or rat
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4 Pressure-relieving Devices Fion Z
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4.2 Pressure-relief Valve Fion Zhna
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4.3 Safety Valve. Fion Zhnag/ Charl
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4.3.1 General. A safety valve is a
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4.3.2 Applications A safety valve i
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4.4.1 General. A relief valve is a
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4.5 Safety-relief Valve. Fion Zhnag
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4.6 Conventional Safety-relief Valv
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4.6 Conventional Safety-relief Valv
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http://www.leser.com/en/products/do
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Conventional safety valves Fig. 9.2
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Types Mediums Limitations Safety-re
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4.7.3 Limitations Balanced safety-r
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Fion Zhnag/ Charlie Chong Fig. 9.2.
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Fion Zhnag/ Charlie Chong http://ww
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4.8 Pilot-operated Pressure-relief
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What is a Pilot operated safety val
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4.8 Pilot-operated Pressure-relief
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Figure 9—High-pressure Pilot-oper
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4.8.2 Applications Pilot-operated s
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4.9 Pressure- and/or Vacuum-vent Va
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4.9.1 General. • A pressure- and/
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Figure 7—Low-pressure Diaphragm-t
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Figure 10—Weight-loaded Pallet Ve
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Figure 11—Spring and Weight-loade
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5 Causes of Improper Performance Fi
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Fion Zhang/ Charlie Chong Figure 22
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Figure 25—Monel Rupture Disks Cor
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Fion Zhang/ Charlie Chong
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Fion Zhang/ Charlie Chong Figure 35
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5.1 Corrosion Fion Zhang/ Charlie C
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Corrosion is a basic cause of many
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http://www.valveworld.net/safetyequ
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Because there is metal-to-metal con
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Basic interferometry The interferen
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As light travels through the Optica
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Example: 1 a series of fringes indi
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Causes of damaged valve seats; 1. C
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Spring failures. 2 modes of failure
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Fion Zhang/ Charlie Chong The size
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Incorrect calibration of pressure g
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How to adjust a PSV The spring dete
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http://www.cicpro.com/products/safe
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The design of the shroud must be su
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Adjustment pin affect the character
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5.5 Plugging and Sticking Fion Zhan
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5.6 Misapplication of Materials Fio
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Typical ball valve material selecti
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5.7 Improper Location, History, or
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Fion Zhang/ Charlie Chong V-203
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Rough handling can occur during;
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The following table summarises the
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Greater differentials between opera
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5.10 Improper Discharge Piping Test
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Fion Zhang/ Charlie Chong When hydr
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Fion Zhang/ Charlie Chong the bello
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5.11 Improper Handling, Installatio
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Rupture disk problems are often ass
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Page 209 and 210: 6.1 Reasons for Inspection and Test
Page 211 and 212: 6.2.2 Safety 1. proper authority an
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Page 215 and 216: The Kdr or aW value can vary accord
Page 217 and 218: 6.2.5 Removal of Device from System
Page 219 and 220: Exercise; Dismantling of PSV Fion Z
Page 221 and 222: Highly Reactive Materials Water-Rea
Page 223 and 224: 6.2.7 Inspection of Adjacent Inlet
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Page 227 and 228: 6.2.10 Visual Inspection This inspe
Page 229 and 230: 6.2.11 Dismantling of Valve. Disman
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Page 237 and 238: Portable Test Separator Internal &
Page 239 and 240: The pilot assembly and dome area co
Page 241 and 242: 6.2.13 Reconditioning and Replaceme
Page 243 and 244: Fion Zhang/ Charlie Chong Most test
Page 247 and 248: After the valve has been adjusted,
Page 249 and 250: Check for leakage during pressuriza
Page 257 and 258: 6.2.17 Completion of Necessary Reco
Page 259: when a valve operates in nonfouling
Page 267 and 268: 6.2.20 Inspection, Testing, Mainten
Page 269 and 270: 6.2.21 Inspection, Testing, Mainten
Page 271 and 272: 6.3 Visual On-stream Inspection Vis
Page 273 and 274: 6.4.2 Frequency of Shop Inspection/
Page 275 and 276: Manufacturer’s Basis • Manufact
Page 277 and 278: API572, 6.4.3 Frequency of Visual O
Page 279 and 280: Routine • inspection least interf
Page 281 and 282: 7.1 Objective The primary objective
Page 283 and 284: 7.3 Responsibilities Some companies
Page 285 and 286: Annex A (informative) Pressure-reli
Page 287 and 288: API576 Charlie Chong/ Fion Zhang/ H
Page 291 and 292: A.1 Need and Function of Test Block
Page 293 and 294: A.2 Testing with Air • Air is com
Page 295 and 296: A.4 Description of Test Block The s
Page 297 and 298: Key 1. test station 2. adaptor for
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