Welding Inspection & Metallurgy API ICP Self Study Notes

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Review requirements for the weldment with the personnel involved with executing the work such as the design engineer, welding engineer, welding organization and inspection organization.
4.2.2.1 Quality control items to assess: a. Competency of welding organization to perform welding activities in accordance with codes, standards, and specifications. b. Competency of inspection organization to perform specified inspection tasks. c. Roles and responsibilities of engineers, welding organization, and welding inspectors defined and appropriate for the work. d. Independence of the inspection organization from the production organization is clear and demonstrated. 4.2.2.2 Potential inspector action: Highlight deficiencies and concerns with the organizations to appropriate personnel.
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Welding Inspection & Metallurgy API
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http://myicp.api.org/DirectorySearc
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This recommended practice provides
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http://www.smt.sandvik.com/en/searc
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Content: 1 SCOPE 2 REFERENCES 2.1 C
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6 WELDING PROCEDURE 6.1 General 6.2
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10 METALLURGY 10.1 General 10.2 The
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1 Scope
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API 577 is to aid the inspector in
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API Std 653 Tank Inspection, Repair
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How this API Standard relates with
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API 510: 8.1 SCOPE AND SPECIFIC EXE
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The level of learning and training
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Study Harder
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Problems encountered during welding
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Welds selected for inspection, and
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A welding engineer should be consul
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2 References
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API • API 510 Pressure Vessel Ins
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AWS • A2.4 Standard Symbols for W
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API • RP 572 Inspection of Pressu
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3 Definitions
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Fillet Weld Actual throat Theoretic
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Arc strike
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Arc blow
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3.12 burn-through: A non-standard t
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3.16 defect: A discontinuity or dis
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3.22 fillet weld size: For equal le
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Electrodes
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HAZoning
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3.26 heat input: the energy supplie
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Hot cracking
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Hot cracking http://en.wikipedia.or
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3.31 inspector: An individual who i
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Qualified & Certified Inspectors ht
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Qualified & Certified Inspectors
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Figure A-1—Joint Types and Applic
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Figure A-1—Joint Types and Applic
Page 110 and 111: lamellar tear
Page 114 and 115: Longitudinal crack
Page 116 and 117: PMI
Page 122 and 123: 3.45 peening: The mechanical workin
Page 124 and 125: Porosity
Page 126 and 127: Slag Inclusions
Page 128 and 129: Slag inclusions http://www.ge-mcs.c
Page 130 and 131: Porosity
Page 132 and 133: 3.61 tungsten inclusion: A disconti
Page 134 and 135: Transverse crack
Page 136 and 137: Transverse Crack
Page 138 and 139: TIG Welding - Tungsten Inclusions
Page 140 and 141: TIG Welding - Tungsten Inclusions
Page 142 and 143: weldment: An assembly whose compone
Page 144 and 145: weld reinforcement weld toe
Page 146 and 147: weld reinforcement weld toe
Page 148 and 149: 4 Welding Inspection
Page 150 and 151: 4.2 TASKS PRIOR TO WELDING The impo
Page 152: 4.2.1 Drawings, Codes, and Standard
Page 157 and 158: i. Preheat requirements and accepta
Page 159: Review requirements for the weldmen
Page 163 and 164: 4.2.3.1 Quality control items to as
Page 166: 4.2.4 NDE Information Confirm the N
Page 170 and 171: Welding Equipment and Instruments
Page 172 and 173: 4.2.6 Heat Treatment and Pressure T
Page 174 and 175: 4.2.7 Materials Ensure all filler m
Page 176 and 177: Materials
Page 178 and 179: 4.2.7.1 Quality control items to as
Page 180 and 181: Weld Preparation- Fit-up & Dimensio
Page 182 and 183: 4.2.10 Welding Consumables Confirm
Page 185 and 186: 4.3.1 Quality Assurance Establish a
Page 187 and 188: . Mock-up weldment, if required, me
Page 189 and 190: In-process ferrite measurement
Page 191 and 192: In-process ferrite measurement Why
Page 193 and 194: Schaeffer diagram
Page 195 and 196: 4.4.1 Appearance and Finish Verify
Page 197 and 198: Field hardness check
Page 199 and 200: 4.4.2 NDE Review Verify NDE is perf
Page 201 and 202: 4.4.3 Post-weld Heat Treatment Veri
Page 203 and 204: PWHT Procedure
Page 205 and 206: Metal temperature of component meet
Page 207 and 208: 4.5 NON-CONFORMANCES AND DEFECTS At
Page 209 and 210: 4.7 SAFETY PRECAUTIONS Inspectors s
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Sevan Driller I
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