My Stealth TDI - Scott's TDI Page
My Stealth TDI - Scott's TDI Page
My Stealth TDI - Scott's TDI Page
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<strong>My</strong> ‘98 Jetta <strong>TDI</strong>
Why Is <strong>My</strong> <strong>TDI</strong> Special?
It Doesn’t LOOK Special…<br />
• Externally, the car<br />
appears nearly stock.
Less Is More…<br />
• Externally, the car<br />
appears nearly stock.<br />
• All modifications and<br />
“goodies” are<br />
beneath the skin.
It Blends In…<br />
• This allows me to<br />
blend in while in<br />
traffic or parked<br />
downtown…<br />
• It is also less likely<br />
to attract thieves,<br />
vandals, or police.
But What About INSIDE?
Melt the Hours Away…<br />
• I made it a point to<br />
make the car<br />
enjoyable to drive.
For <strong>My</strong> Listening Pleasure…<br />
• I installed a Pioneer<br />
CD/MP3 player (w/16-<br />
GB flash drive) and I<br />
can stream music from<br />
the Internet through<br />
my smartphone. I have<br />
seemingly endless music<br />
available during long<br />
road trips.
Communications Suite…<br />
• I also installed my<br />
two-way radio suite,<br />
which includes a VHF<br />
ham radio, a VHF/UHF<br />
ham radio, and an “allmode”<br />
HF/VHF/UHF<br />
ham radio.
Communications Suite…<br />
• The VHF/UHF ham<br />
radio is a tiny<br />
discontinued Yaesu<br />
FT-90R mobile radio.<br />
• I operate at 10-watts<br />
to avoid heat-related<br />
issues. Ten watts is<br />
sufficient since I use<br />
this radio for local<br />
contacts.
Communications Suite…<br />
• The remote mounted<br />
display fits perfectly<br />
in the “ashtray.”
Communications Suite…<br />
• The crown jewel of my<br />
setup is the Yaesu FT-<br />
857D. It operates on<br />
HF, VHF, and UHF<br />
Amateur Radio bands at<br />
up to 100-watts. It also<br />
operates in all modes,<br />
including AM, FM, CW,<br />
SSB, and digital modes.
Communications Suite…<br />
• Like the FT-90R, the<br />
FT-857D has a remotemountable<br />
control panel.<br />
I made a mounting tab<br />
that allowed me to put<br />
the quick release<br />
bracket on the front of<br />
the ashtray. The<br />
position of both radios is<br />
nearly perfect.
Communications Suite…<br />
• The rest of the FT-<br />
857D is mounted in the<br />
trunk. A bonding strap<br />
along with the antenna<br />
wire conduit runs<br />
between the trunk lid<br />
and trunk. The factory<br />
trim piece covers the<br />
underside of the trunk<br />
lid.
Communications Suite…<br />
• <strong>My</strong> “antenna farm”<br />
includes VHF/UHF<br />
antennas for the FT-<br />
90R (APRS) and FT-<br />
857D; plus the ATAS-<br />
120A Active Tuning<br />
Antenna System for<br />
7-54 MHz (not<br />
pictured).
Quickly Removed…<br />
• Knowing how easily<br />
this stuff can be<br />
stolen, my design<br />
includes the ability for<br />
all equipment to<br />
disappear in about 10<br />
seconds.
Almost…<br />
• One thing I cannot<br />
“stow” is my gauge<br />
panel. Wanting a<br />
“better” gauge panel, I<br />
fabricated this plate<br />
to hold my EGT and<br />
Boost gauges along<br />
with my Scan Gauge II<br />
and water-injection<br />
status lights.
ScanGauge II<br />
• The Scan Gauge II plugs into<br />
the OBD port and displays:<br />
MPGs, Fuel Rate, Battery<br />
Voltage, Coolant Temp,<br />
Intake Air Temp, Engine RPM,<br />
Speed, Manifold Pressure,<br />
Engine Load, and Throttle<br />
Position. It also performs<br />
the following trip functions:<br />
Max Speed, Avg Speed, Max<br />
Coolant Temp, Max RPM,<br />
Driving Time, Driving<br />
Distance, Fuel Used, Trip<br />
MPG, Tank MPG, Distance to<br />
Empty, Time to Empty, and<br />
Fuel to Empty.
Navigation…<br />
• I was never a fan of<br />
navigation aids until I<br />
started driving in<br />
Washington DC. Now I’m<br />
convinced they’re a great<br />
part of driving; if not to<br />
get you where you’re<br />
going, then to find things<br />
when away from a<br />
computer or the Yellow<br />
<strong>Page</strong>s. This is a Garmin<br />
nuvi 1300LMT.
Hidden Stuff…<br />
This is the equipment that’s hidden from sight: APRS position<br />
encoder, 300W voltage inverter, FT-90R “brain,” 200W subwoofer<br />
amp, ground block, fuse block, relay panel, and remote fuse box.
Where Did You Have the<br />
Electronics Work Done?<br />
• I installed all aftermarket electronics<br />
equipment myself at home.<br />
• I was once an electronics technician in the<br />
Coast Guard; so it was easy.<br />
• Besides, the best way to get exactly what you<br />
want is to do it yourself…<br />
• And save the money that could’ve been spent on<br />
a hack job for something else… like suspension<br />
and turbo upgrades! ;-)
Any Mechanical Mods?
Any Mechanical Mods?<br />
• Yes… But you<br />
wouldn’t know by<br />
looking… ;-)
Look, Ma… No Exhaust!<br />
• I performed a<br />
“mufflerectomy” by<br />
replacing the catback<br />
with a 2.5-inch<br />
straight pipe…
Look, Ma… No Exhaust!<br />
• I eventually went with<br />
a resonator so the car<br />
would pass visual<br />
inspections. It’s “just<br />
enough” to look like a<br />
muffler without<br />
inhibiting flow.
• I also added a set of<br />
PowerPlus 502<br />
Performance Injection<br />
Nozzles by Fratelli<br />
Bosio.<br />
New Injectors…
New Engine Programming…<br />
• Custom reprogramming<br />
transformed the <strong>TDI</strong>’s<br />
driving experience.
New Engine Programming…<br />
• <strong>My</strong> older <strong>TDI</strong> features a<br />
socketed ECU that makes<br />
switching programs a snap.<br />
• Testing various programs<br />
is easy, too.
New Engine Programming…<br />
• Chip tuning offers<br />
the most dramatic<br />
performance<br />
upgrade. With all<br />
mods combined, I<br />
last measured 136-<br />
hp and 263-lb/ft at<br />
the wheels. That’s<br />
50-whp and 105-<br />
lb/ft over stock.
• I installed a watermethanol<br />
injection<br />
system by Snow<br />
Performance. The<br />
purpose of injecting<br />
water into the intake<br />
is to reduce charged<br />
air intake<br />
temperatures to<br />
maintain power.<br />
Water Injection…
• In my case, I inject<br />
water-only since my<br />
SCCA class prohibits<br />
methanol injection. I<br />
also do not believe<br />
injecting methanol is<br />
healthy to a small<br />
diesel engine in the<br />
long run.<br />
Water Injection…
• Water injection is<br />
essentially “chemical<br />
intercooling.” This is<br />
attractive on my A3<br />
platform where<br />
installing a large<br />
FMIC requires cutting<br />
the front rebar<br />
(undesirable for<br />
handling and illegal<br />
for SCCA events).<br />
Water Injection…
• <strong>My</strong> final performance<br />
modification was the<br />
installation of an<br />
intake manifold from<br />
a European Passat PD-<br />
130. The gain/effect<br />
is small. But it’s good<br />
to know I have an<br />
improved part. ;-)<br />
European Intake…
Suspension Upgrade…
Suspension Upgrade…<br />
• I upgraded the<br />
suspension system<br />
with a Ground Control<br />
coilover system with<br />
adjustable height.<br />
• The kit features<br />
Bilstein HD struts and<br />
Eibach Spec springs<br />
(430#F/340#R).
Suspension Upgrade…<br />
• I maintained the oneinch<br />
drop given by my<br />
former Shine Racing<br />
Service (SRS) kit and<br />
kept the SRS rear<br />
swaybar. I like the<br />
way it hides in the<br />
torsion beam; and it<br />
works great!
Suspension Upgrade…<br />
• Handling is tight and<br />
precise; but not<br />
rough. The car is<br />
fairly neutral with a<br />
hint of oversteer at<br />
the limit (just the<br />
opposite of my SRS<br />
kit).
Smoking Tires = Lost Speed…<br />
• However, I put down<br />
more than enough<br />
torque to spin the<br />
inside wheel during<br />
aggressive cornering.
• So I installed a Peloquin<br />
torque-biasing<br />
differential during a<br />
Sachs VR6 clutch<br />
upgrade.<br />
Extra Traction!
• Now ALL torque goes<br />
to the ground!<br />
Extra Traction!
Miscellaneous Mods…<br />
• Since I travel a lot, I<br />
added a 1 1 / 4 ” hitch<br />
receiver.
Miscellaneous Mods…<br />
• It’s very handy for<br />
carrying bulky items,<br />
excess cargo,<br />
bicycles…
Miscellaneous Mods…<br />
• …and even towing an occasional load…
Miscellaneous Mods…<br />
• Finally, I added a<br />
set of 15x7.5”<br />
ACT/Ronal LS alloy<br />
wheels.<br />
• I have two sets: one<br />
with 205/50R15<br />
(summer/street) and<br />
one with 225/45R15<br />
(autocross).
Anything Cosmetic?<br />
• <strong>My</strong> current plan is to leave the car’s external<br />
appearance basically stock.<br />
• This will make it an unlikely “sleeper”<br />
• and perhaps allow me to continue showing the<br />
car in mild show classes.<br />
• Besides, it’s what’s inside that counts.
Isn’t That What We’re<br />
Taught As Children?
VISIT<br />
at <strong>Stealth</strong><strong>TDI</strong>.com