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My Stealth TDI - Scott's TDI Page

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<strong>My</strong> ‘98 Jetta <strong>TDI</strong>


Why Is <strong>My</strong> <strong>TDI</strong> Special?


It Doesn’t LOOK Special…<br />

• Externally, the car<br />

appears nearly stock.


Less Is More…<br />

• Externally, the car<br />

appears nearly stock.<br />

• All modifications and<br />

“goodies” are<br />

beneath the skin.


It Blends In…<br />

• This allows me to<br />

blend in while in<br />

traffic or parked<br />

downtown…<br />

• It is also less likely<br />

to attract thieves,<br />

vandals, or police.


But What About INSIDE?


Melt the Hours Away…<br />

• I made it a point to<br />

make the car<br />

enjoyable to drive.


For <strong>My</strong> Listening Pleasure…<br />

• I installed a Pioneer<br />

CD/MP3 player (w/16-<br />

GB flash drive) and I<br />

can stream music from<br />

the Internet through<br />

my smartphone. I have<br />

seemingly endless music<br />

available during long<br />

road trips.


Communications Suite…<br />

• I also installed my<br />

two-way radio suite,<br />

which includes a VHF<br />

ham radio, a VHF/UHF<br />

ham radio, and an “allmode”<br />

HF/VHF/UHF<br />

ham radio.


Communications Suite…<br />

• The VHF/UHF ham<br />

radio is a tiny<br />

discontinued Yaesu<br />

FT-90R mobile radio.<br />

• I operate at 10-watts<br />

to avoid heat-related<br />

issues. Ten watts is<br />

sufficient since I use<br />

this radio for local<br />

contacts.


Communications Suite…<br />

• The remote mounted<br />

display fits perfectly<br />

in the “ashtray.”


Communications Suite…<br />

• The crown jewel of my<br />

setup is the Yaesu FT-<br />

857D. It operates on<br />

HF, VHF, and UHF<br />

Amateur Radio bands at<br />

up to 100-watts. It also<br />

operates in all modes,<br />

including AM, FM, CW,<br />

SSB, and digital modes.


Communications Suite…<br />

• Like the FT-90R, the<br />

FT-857D has a remotemountable<br />

control panel.<br />

I made a mounting tab<br />

that allowed me to put<br />

the quick release<br />

bracket on the front of<br />

the ashtray. The<br />

position of both radios is<br />

nearly perfect.


Communications Suite…<br />

• The rest of the FT-<br />

857D is mounted in the<br />

trunk. A bonding strap<br />

along with the antenna<br />

wire conduit runs<br />

between the trunk lid<br />

and trunk. The factory<br />

trim piece covers the<br />

underside of the trunk<br />

lid.


Communications Suite…<br />

• <strong>My</strong> “antenna farm”<br />

includes VHF/UHF<br />

antennas for the FT-<br />

90R (APRS) and FT-<br />

857D; plus the ATAS-<br />

120A Active Tuning<br />

Antenna System for<br />

7-54 MHz (not<br />

pictured).


Quickly Removed…<br />

• Knowing how easily<br />

this stuff can be<br />

stolen, my design<br />

includes the ability for<br />

all equipment to<br />

disappear in about 10<br />

seconds.


Almost…<br />

• One thing I cannot<br />

“stow” is my gauge<br />

panel. Wanting a<br />

“better” gauge panel, I<br />

fabricated this plate<br />

to hold my EGT and<br />

Boost gauges along<br />

with my Scan Gauge II<br />

and water-injection<br />

status lights.


ScanGauge II<br />

• The Scan Gauge II plugs into<br />

the OBD port and displays:<br />

MPGs, Fuel Rate, Battery<br />

Voltage, Coolant Temp,<br />

Intake Air Temp, Engine RPM,<br />

Speed, Manifold Pressure,<br />

Engine Load, and Throttle<br />

Position. It also performs<br />

the following trip functions:<br />

Max Speed, Avg Speed, Max<br />

Coolant Temp, Max RPM,<br />

Driving Time, Driving<br />

Distance, Fuel Used, Trip<br />

MPG, Tank MPG, Distance to<br />

Empty, Time to Empty, and<br />

Fuel to Empty.


Navigation…<br />

• I was never a fan of<br />

navigation aids until I<br />

started driving in<br />

Washington DC. Now I’m<br />

convinced they’re a great<br />

part of driving; if not to<br />

get you where you’re<br />

going, then to find things<br />

when away from a<br />

computer or the Yellow<br />

<strong>Page</strong>s. This is a Garmin<br />

nuvi 1300LMT.


Hidden Stuff…<br />

This is the equipment that’s hidden from sight: APRS position<br />

encoder, 300W voltage inverter, FT-90R “brain,” 200W subwoofer<br />

amp, ground block, fuse block, relay panel, and remote fuse box.


Where Did You Have the<br />

Electronics Work Done?<br />

• I installed all aftermarket electronics<br />

equipment myself at home.<br />

• I was once an electronics technician in the<br />

Coast Guard; so it was easy.<br />

• Besides, the best way to get exactly what you<br />

want is to do it yourself…<br />

• And save the money that could’ve been spent on<br />

a hack job for something else… like suspension<br />

and turbo upgrades! ;-)


Any Mechanical Mods?


Any Mechanical Mods?<br />

• Yes… But you<br />

wouldn’t know by<br />

looking… ;-)


Look, Ma… No Exhaust!<br />

• I performed a<br />

“mufflerectomy” by<br />

replacing the catback<br />

with a 2.5-inch<br />

straight pipe…


Look, Ma… No Exhaust!<br />

• I eventually went with<br />

a resonator so the car<br />

would pass visual<br />

inspections. It’s “just<br />

enough” to look like a<br />

muffler without<br />

inhibiting flow.


• I also added a set of<br />

PowerPlus 502<br />

Performance Injection<br />

Nozzles by Fratelli<br />

Bosio.<br />

New Injectors…


New Engine Programming…<br />

• Custom reprogramming<br />

transformed the <strong>TDI</strong>’s<br />

driving experience.


New Engine Programming…<br />

• <strong>My</strong> older <strong>TDI</strong> features a<br />

socketed ECU that makes<br />

switching programs a snap.<br />

• Testing various programs<br />

is easy, too.


New Engine Programming…<br />

• Chip tuning offers<br />

the most dramatic<br />

performance<br />

upgrade. With all<br />

mods combined, I<br />

last measured 136-<br />

hp and 263-lb/ft at<br />

the wheels. That’s<br />

50-whp and 105-<br />

lb/ft over stock.


• I installed a watermethanol<br />

injection<br />

system by Snow<br />

Performance. The<br />

purpose of injecting<br />

water into the intake<br />

is to reduce charged<br />

air intake<br />

temperatures to<br />

maintain power.<br />

Water Injection…


• In my case, I inject<br />

water-only since my<br />

SCCA class prohibits<br />

methanol injection. I<br />

also do not believe<br />

injecting methanol is<br />

healthy to a small<br />

diesel engine in the<br />

long run.<br />

Water Injection…


• Water injection is<br />

essentially “chemical<br />

intercooling.” This is<br />

attractive on my A3<br />

platform where<br />

installing a large<br />

FMIC requires cutting<br />

the front rebar<br />

(undesirable for<br />

handling and illegal<br />

for SCCA events).<br />

Water Injection…


• <strong>My</strong> final performance<br />

modification was the<br />

installation of an<br />

intake manifold from<br />

a European Passat PD-<br />

130. The gain/effect<br />

is small. But it’s good<br />

to know I have an<br />

improved part. ;-)<br />

European Intake…


Suspension Upgrade…


Suspension Upgrade…<br />

• I upgraded the<br />

suspension system<br />

with a Ground Control<br />

coilover system with<br />

adjustable height.<br />

• The kit features<br />

Bilstein HD struts and<br />

Eibach Spec springs<br />

(430#F/340#R).


Suspension Upgrade…<br />

• I maintained the oneinch<br />

drop given by my<br />

former Shine Racing<br />

Service (SRS) kit and<br />

kept the SRS rear<br />

swaybar. I like the<br />

way it hides in the<br />

torsion beam; and it<br />

works great!


Suspension Upgrade…<br />

• Handling is tight and<br />

precise; but not<br />

rough. The car is<br />

fairly neutral with a<br />

hint of oversteer at<br />

the limit (just the<br />

opposite of my SRS<br />

kit).


Smoking Tires = Lost Speed…<br />

• However, I put down<br />

more than enough<br />

torque to spin the<br />

inside wheel during<br />

aggressive cornering.


• So I installed a Peloquin<br />

torque-biasing<br />

differential during a<br />

Sachs VR6 clutch<br />

upgrade.<br />

Extra Traction!


• Now ALL torque goes<br />

to the ground!<br />

Extra Traction!


Miscellaneous Mods…<br />

• Since I travel a lot, I<br />

added a 1 1 / 4 ” hitch<br />

receiver.


Miscellaneous Mods…<br />

• It’s very handy for<br />

carrying bulky items,<br />

excess cargo,<br />

bicycles…


Miscellaneous Mods…<br />

• …and even towing an occasional load…


Miscellaneous Mods…<br />

• Finally, I added a<br />

set of 15x7.5”<br />

ACT/Ronal LS alloy<br />

wheels.<br />

• I have two sets: one<br />

with 205/50R15<br />

(summer/street) and<br />

one with 225/45R15<br />

(autocross).


Anything Cosmetic?<br />

• <strong>My</strong> current plan is to leave the car’s external<br />

appearance basically stock.<br />

• This will make it an unlikely “sleeper”<br />

• and perhaps allow me to continue showing the<br />

car in mild show classes.<br />

• Besides, it’s what’s inside that counts.


Isn’t That What We’re<br />

Taught As Children?


VISIT<br />

at <strong>Stealth</strong><strong>TDI</strong>.com

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