29.07.2014 Views

Submerged Arc Welding Technical Handbook - Esab

Submerged Arc Welding Technical Handbook - Esab

Submerged Arc Welding Technical Handbook - Esab

SHOW MORE
SHOW LESS

Create successful ePaper yourself

Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.

OK Flux 10.90 – Flux for 9% Ni<br />

and Ni-based alloys reducing<br />

the risk of hot cracking<br />

OK Flux 10.90 is an<br />

agglomerated, fluoride basic<br />

flux for submerged arc welding<br />

of 9% nickel steels, other high<br />

alloyed steels and nickel-based<br />

alloys, using nickel-based<br />

wires. It is primarily used for<br />

multi-run welding of thick<br />

section materials.<br />

It can be used for single layer<br />

and multi-layer welding of<br />

unlimited plate thickness for<br />

butt and fillet welds and works<br />

very well on DC current. The<br />

flux gives a good bead shape,<br />

and good slag detachability<br />

and also very good weldability<br />

in the 2G/PC position. The low<br />

Si addition during welding<br />

provides good mechanical<br />

properties, particularly good<br />

impact toughness. It is a<br />

chromium compensating flux,<br />

adding manganese and slightly<br />

adding nickel. This minimises<br />

the risk of hot cracking, when<br />

welding with Ni-based<br />

consumables.<br />

LNG storage tanks are welded<br />

with OK Flux 10.90 because of<br />

its good mechanical properties<br />

and, very importantly, the<br />

reduction of hot cracking risks.<br />

It is also used for welding of<br />

components of chemical and<br />

petrochemical plants, offshore<br />

constructions and pressure<br />

vessels.<br />

Classification flux Basicity index Density Grain size<br />

EN 760: SA AF 2 CrNi DC 1.7 ~ 1.0 kg/dm 3 0.25 - 1.6 mm<br />

Slag type Polarity Alloy transfer<br />

Basic DC+ Cr compensating, Ni and Mn alloying<br />

Flux consumption kg flux/kg wire<br />

Voltage<br />

DC+<br />

26 0.5<br />

30 0.6<br />

34 0.8<br />

38 1.0<br />

Classification<br />

EN / AWS classification wire<br />

OK Autrod<br />

19.81 S Ni6059 (NiCr23Mo16) / ERNiCrMo-13<br />

19.82 S Ni6625 (NiCr22Mo9Nb) / ERNiCrMo-3<br />

19.83 S Ni6276 (NiCr15Mo16Fe6W4) / ERNiCrMo-4<br />

19.85 S Ni6082 (NiCr20Mn3Nb) / ERNiCr-3<br />

Approvals<br />

ABS BV DNV GL LR TÜV DB CE<br />

with OK Autrod<br />

19.82 NV 5 Ni<br />

NV 9 Ni<br />

Typical weld metal chemical composition (%), DC+<br />

C Si Mn Cr Ni Mo Other<br />

With OK Autrod<br />

19.81 0.01 0.2 3.0 22.0 Bal. 14.0 Fe: 3<br />

19.82 0.01 0.2 2.0 21.0 Bal. 8.5 Nb + Ta: 3.0 Fe: 2.0<br />

19.83 0.01 0.2 1.9 15.0 Bal. 14.0 W: 3.5, Fe: 7.0<br />

19.85 0.01 0.5 3.5 20.0 Bal. 0.5 Nb: 2.5<br />

Typical weld metal mechanical properties, DC+<br />

ReL / Rp0.2<br />

(MPa)<br />

Rm<br />

(MPa)<br />

A4 / A5<br />

(%)<br />

CVN<br />

(J at °C)<br />

With OK Autrod +20 -60 -110 -196<br />

19.81 470 675 46 65 70<br />

19.82 440 720 33 130 90<br />

19.83 480 700 35 85 75<br />

19.85 400 600 35<br />

For more information view the Product Data Sheets or contact ESAB.<br />

54

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!