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Submerged Arc Welding Technical Handbook - Esab

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Heavy mill scale - not all fabricators<br />

remove it from the weld area<br />

OK Flux 10.88 on rusty plate with mill scale. Porosity-free, shiny weld<br />

appearance. Clean weld with no indication of slag residues adhered<br />

onto the bead or along the toes of the weld.<br />

If you need to weld plate with rust, mill<br />

scale, moisture or dirt, then OK Flux 10.88<br />

is the flux to use. Welds produced with<br />

other fluxes will give pock marks and<br />

porosity.<br />

OK Flux 10.88 is specifically designed to<br />

cope with poor surface conditions. It is<br />

tolerant to surface contaminants and gives a<br />

smooth, defect-free weld appearance, even<br />

at higher welding speeds. Due to its alloying<br />

concept, the plate thickness in multi layer<br />

welding is limited to about 30 mm.<br />

several layers above 30mm plate thickness,<br />

an aluminate-basic flux, such as OK Flux<br />

10.78, is recommended. It is also developed<br />

specifically for unclean plates.<br />

OK Flux 10.88 is an easy to weld rutile flux<br />

with a wide parameter envelope, giving<br />

-20°C toughness with standard C-Mn<br />

alloyed wires. It combines excellent<br />

weldability and slag detachability with<br />

sufficient toughness for many applications.<br />

Poor surface conditions can also be found<br />

on the joint preparation of plates for multi<br />

layer welding. For multi-pass welding with<br />

53

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