Submerged Arc Welding Technical Handbook - Esab
Submerged Arc Welding Technical Handbook - Esab
Submerged Arc Welding Technical Handbook - Esab
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OK Flux 10.47 – Fused basic flux with<br />
excellent characteristics – solves all<br />
your problems<br />
OK Flux 10.47 is a fused,<br />
aluminate-basic flux for<br />
submerged arc welding. It has<br />
excellent slag removal in narrow<br />
V-joints, offers high welding<br />
speeds and very high current<br />
carrying capacity. It can be<br />
used without re-drying even<br />
when welding hydrogen cracksensitive<br />
steels such as those<br />
used in the offshore industry.<br />
This is because it is non<br />
hygroscopic due to the<br />
manufacturing process used to<br />
produce it.<br />
The flux is used for single and<br />
multi-wire procedures, for butt<br />
and fillet welds and works<br />
equally well on DC and AC<br />
current. The good slag<br />
detachability and limited<br />
alloying of Si and Mn makes it<br />
a good flux for multi-pass, thick<br />
section welding.<br />
Classification flux Basicity index Density Grain size<br />
EN 760: SF AB 1 65 AC H5 1.3 ~ 1.2 kg/dm 3 0.2 - 1.6 mm<br />
Slag type Polarity Alloy transfer Hydrogen<br />
Aluminate-basic DC+, AC Slightly Si and no Mn<br />
alloying<br />
Flux consumption<br />
kg flux / kg wire<br />
Voltage DC+ AC<br />
26 1.0 0.9<br />
30 1.3 1.2<br />
34 1.7 1.7<br />
38 1.9 1.8<br />
Classification<br />
1,0<br />
0,8<br />
0,6<br />
0,4<br />
0,2<br />
0,0<br />
-0,2<br />
% Si pick-up<br />
from flux<br />
% Si in wire<br />
450 A<br />
750 A<br />
0,05 0,10 0,15 0,20 0,25 0,30<br />
Single wire, ø 4.0 mm, DC+, 30 V, 60 cm/min<br />
1,8<br />
1,4<br />
1,0<br />
0,6<br />
0,2<br />
-0,2<br />
-0,6<br />
-1,0<br />
5 HDM<br />
% Mn pick-up<br />
from flux<br />
% Mn in wire<br />
0,5 1,0 1,5 2,0<br />
Wire<br />
Weld metal<br />
OK Autrod EN / AWS EN / AW AWS / AW<br />
12.20 S2 / EM12 S 35 3 AB S2 A5.17: F6A4-EM12<br />
12.24 S2Mo; S Mo / EA2 S 42 2 AB S2Mo A5.23: F7A2-EA2-A2<br />
OK Tubrod<br />
15.24S S 46 5 AB T3Ni1 A5.23: F8A4-EC-G<br />
15.00S S 38 4 AB TZ<br />
Approvals<br />
ABS BV DNV GL LR TÜV DB CE<br />
OK Flux 10.47 x x<br />
with OK Autrod<br />
12.20 x x<br />
15.24S IVY46M x<br />
450 A<br />
750 A<br />
OK Flux 10.47 is the answer to<br />
your welding problems. It offers<br />
advantages in weldability over<br />
the majority of all other fluxes.<br />
In the offshore industry the<br />
advantage of using the flux<br />
without re-drying is utilised and<br />
very much appreciated,<br />
particularly on hydrogen cracksensitive,<br />
thick section<br />
applications. The required<br />
toughness values are achieved<br />
by welding with OK Tubrod<br />
basic cored wires. Other<br />
application fields include<br />
shipbuilding, general<br />
constructions, pressure vessels<br />
and transport industries.<br />
Typical weld metal chemical composition (%), DC+<br />
C Si Mn Cr Ni Mo Other<br />
With OK Autrod<br />
12.20 0.04 0.3 0.9<br />
12.24 0.04 0.4 0.9 0.5<br />
With OK Tubrod<br />
15.00S 0.05 0.4 1.4<br />
15.24S 0.07 0.3 1.6 0.8<br />
Typical weld metal mechanical properties, DC+<br />
ReL / Rp0.2<br />
(MPa)<br />
Rm<br />
(MPa)<br />
A4 / A5<br />
(%)<br />
CVN<br />
(J at °C)<br />
AW/<br />
SR<br />
Remarks<br />
With OK Autrod -20 -30 -40 -50<br />
12.20 365 455 29 110 90 70 AW<br />
12.24 430 520 25 70 AW CVN at - 29°C: 40 J<br />
With OK Tubrod<br />
15.00S 440 520 30 120 AW<br />
15.24S 550 640 28 140 120 AW CTOD passed at -10°C<br />
With OK Autrod<br />
12.20 310 430 32 130 110 90 SR<br />
12.24 400 500 26 70 SR CVN at - 29°C: 60 J<br />
For more information view the Product Data Sheets or contact ESAB.<br />
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