Submerged Arc Welding Technical Handbook - Esab
Submerged Arc Welding Technical Handbook - Esab
Submerged Arc Welding Technical Handbook - Esab
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OK Flux 10.45 – Fused flux for very<br />
high welding speeds with small<br />
diameter wires on thin plates<br />
Classification flux Basicity index Density Grain size<br />
EN 760: SF MS 1 57 AC 0.9 ~ 1.6 kg/dm 3 0.1 - 1.0 mm<br />
Slag type Polarity Alloy transfer<br />
Manganese-silicate DC+ / AC No Si, moderately Mn alloying<br />
Flux consumption<br />
kg flux / kg wire<br />
Voltage DC+ AC<br />
26 1.0 0.9<br />
30 1.3 1.2<br />
34 1.7 1.7<br />
38 1.9 1.8<br />
Classification<br />
1,0<br />
0,8<br />
0,6<br />
0,4<br />
0,2<br />
0,0<br />
-0,2<br />
% Si pick-up<br />
from flux<br />
450 A<br />
750 A<br />
% Si in wire<br />
0,05 0,10 0,15 0,20 0,25 0,30<br />
Single wire, ø 4.0 mm, DC+, 30 V, 60 cm/min<br />
1,8<br />
1,4<br />
1,0<br />
0,6<br />
0,2<br />
-0,2<br />
-0,6<br />
-1,0<br />
% Mn pick-up<br />
from flux<br />
450 A<br />
% Mn in wire<br />
0,5 1,0 1,5 2,0<br />
Wire<br />
Weld metal<br />
OK Autrod EN / AWS EN / AW AWS / AW AWS / PWHT<br />
12.10 S1 / EL12 S 35 2 MS S1 A5.17: F6A2-EL12 A5.17: F6P2-EL12<br />
12.22 S2Si / EM12K S 38 2 MS S2Si A5.17: F7A2-EM12K A5.17: F6P2-EM12K<br />
12.24 S2Mo; S Mo / EA2 S 42 2 MS S2Mo A5.23: F7A2-EA2-A4 A5.23: F7P0-EA2-A4<br />
750 A<br />
OK Flux 10.45 is a fused, lowbasicity<br />
flux for submerged arc<br />
welding. It is for very high<br />
welding speeds, exceeding<br />
300cm/min, with small<br />
diameter wires on thin plates.<br />
The flux grains do not pick up<br />
any moisture due to the<br />
manufacturing process used.<br />
The flux alloys some Mn to the<br />
weld metal. The application<br />
areas include butt, fillet and<br />
overlap welds. It can be used<br />
with single or multi-wire<br />
procedures (twin-arc) and<br />
works equally well on DC or<br />
AC current.<br />
Approvals<br />
ABS BV DNV GL LR TÜV DB CE<br />
OK Flux 10.45 x<br />
with OK Autrod<br />
12.10 x x<br />
12.22 x<br />
Typical weld metal chemical composition (%), DC+<br />
C Si Mn Cr Ni Mo Other<br />
With OK Autrod<br />
12.10 0.07 0.2 1.1<br />
12.22 0.06 0.2 1.3<br />
12.24 0.06 0.1 1.4 0.5<br />
OK Flux 10.45 is applied in the<br />
production of lamp posts e.g.<br />
on 4mm thick plates with a wire<br />
diameter of 1.6mm and a<br />
welding speed of 300cm/min.<br />
Other applications are for high<br />
speed welding of hot water<br />
tanks and membrane wall<br />
panels.<br />
Typical weld metal mechanical properties, DC+<br />
ReL / Rp0.2<br />
(MPa)<br />
Rm<br />
(MPa)<br />
A4 / A5<br />
(%)<br />
CVN<br />
(J at °C)<br />
With OK Autrod +20 -18 -20 -29<br />
12.10 375 480 25 110 70 35 AW<br />
12.22 420 510 32 110 70 60 AW<br />
12.24 450 540 27 70 50 AW<br />
AW/<br />
SR<br />
Remarks<br />
For more information view the Product Data Sheets or contact ESAB.<br />
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