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SINGULUS MASTERING International GmbH
Document number: 051006 AM Direct Annex
TABLE OF CONTENTS
1 INTRODUCTION............................................................................................................................ 4
1.1 PROCESS DESCRIPTION............................................................................................................. 4
2 IN-LINE MANUFACTURING EQUIPMENT ................................................................................... 6
2.1 OPTIONS................................................................................................................................... 6
2.1.1 IFPI Code................................................................................................................................. 6
3 AUXILIARY MANUFACTURING EQUIPMENT............................................................................. 7
3.1 AIR HANDLING UNIT FOR AM DIRECT .......................................................................................... 7
3.2 DI WATER SYSTEM ................................................................................................................... 7
3.3 STAMPER COATING MODULE....................................................................................................... 8
3.4 OVEN........................................................................................................................................ 8
3.5 INNER / OUTER PUNCH EQUIPMENT ............................................................................................ 8
3.6 MULTI DIAMETER PUNCH. .......................................................................................................... 9
3.7 COMPRESSED AIR UNIT.............................................................................................................. 9
4 CONSUMABLES ......................................................................................................................... 10
4.1 SUBSTRATES .......................................................................................................................... 10
4.2 PROCESS CONSUMABLES......................................................................................................... 10
4.3 EQUIPMENT CONSUMABLES ..................................................................................................... 10
4.4 WASTE MATERIAL.................................................................................................................... 11
5 SPARE PARTS ............................................................................................................................ 12
6 PROJECTS .................................................................................................................................. 13
6.1 PRE-INSTALLATION.................................................................................................................. 13
6.2 INSTALLATION ......................................................................................................................... 14
6.3 START-UP AND SITE ACCEPTANCE TEST .................................................................................. 14
7 TESTING, COMMISIONING AND CERTIFICATION .................................................................. 15
7.1 PRELIMINARY ACCEPTANCE TEST ............................................................................................ 15
7.1.1 PAT procedure....................................................................................................................... 15
7.2 FINAL ACCEPTANCE TEST........................................................................................................ 16
7.2.1 FAT procedure....................................................................................................................... 16
7.3 CERTIFICATE OF PRELIMINARY ACCEPTANCE TEST .................................................................... 18
7.4 CERTIFICATE OF SITE ACCEPTANCE TEST AND TRANSFER......................................................... 19
8 REQUIRED CREW, TRAINING AND DOCUMENTATION ......................................................... 20
8.1 REQUIRED CREW..................................................................................................................... 20
8.2 REQUIRED CREW..................................................................................................................... 20
8.3 TRAINING................................................................................................................................20
8.4 DOCUMENTATION .................................................................................................................... 20
9 UTILLITY REQUIREMENTS ....................................................................................................... 22
9.1 CIVIL/ STRUCTUAL ................................................................................................................... 22
9.2 ENVIRONMENT ........................................................................................................................ 23
9.3 AM DIRECT REQUIREMENTS .................................................................................................... 25
9.4 DI WATER SYSTEM REQUIREMENTS .......................................................................................... 28
9.5 AIR HANDLING UNIT REQUIREMENTS ........................................................................................ 29
9.6 SPIN COATER REQUIREMENTS.................................................................................................. 30
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