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TK Stainless

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high-performance materials<br />

The heaT of the wire is essential for<br />

many household appliances.<br />

---<br />

MaGaZine<br />

in light bulbs. Though they have the same shape, they perform different<br />

functions: In light bulbs, the objective is to convert the electrical energy into as<br />

much white light as possible.<br />

Suitable materials for heating conductor wires include nickelchromium<br />

alloys with added silicon and iron-chromium-aluminum alloys.<br />

“Heating conductor alloys like Cronifer II first became available in the 1930s<br />

and have been developed continuously ever since,” explains Jürgen Webelsiep,<br />

head of quality assurance in the wire product unit at ThyssenKrupp VDM.<br />

“With Cronifer 40B we have developed a further heating conductor material<br />

which delivers top performance in terms of lifetime and dimensional stability<br />

but costs less than the previously used Cronifer II as it has a significantly lower<br />

nickel content.”<br />

This is a major triumph for the company’s researchers. Cronifer II<br />

comprises 60 percent nickel. In the new Cronifer generation, the nickel content<br />

has been reduced to only 37.5 percent yet lifetimes are still four-fifths those<br />

of Cronifer II. “This development was made possible by the recognition that<br />

lifetime and shape stability are influenced not only by the nickel content but<br />

also by other elements such as chromium, silicon, carbon and nitrogen. So<br />

while reducing the nickel content of Cronifer 40B, in parallel we fine-tuned<br />

the ratios of various other elements, “ says Dr. Heike Hattendorf.<br />

Cronifer 40B is patent pending. The material has already been<br />

produced in large volumes. Manufacturers of heating elements have been sent<br />

specimens of Cronifer 40B wire and are currently performing their own tests on<br />

the new material. ---<br />

87

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