HSM 200 LP EN
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GF Machining Solutions<br />
Mikron<br />
<strong>HSM</strong> <strong>200</strong> <strong>LP</strong><br />
for the<br />
minting industry
Application Notes<br />
Coining die<br />
GF Machining Solutions<br />
The high-speed reference in the 3-axis and 5-axis range.<br />
With the <strong>HSM</strong> <strong>200</strong> <strong>LP</strong>, the engineers from GF Machining<br />
Solutions have developed an entirely new kind of machine<br />
concept.<br />
It puts concentrated power in the smallest possible space.<br />
The <strong>HSM</strong> <strong>200</strong> <strong>LP</strong> series has been designed for the highest<br />
precision and surface quality features which are required in<br />
the coining die production.<br />
For this application the focus lies on<br />
machining a high surface quality.<br />
In particular to the shiny surface<br />
reduces the polishing costs to a<br />
minimum.<br />
On the machine can reliably and<br />
with the highest concentric accuracy<br />
smallest tools are used.<br />
Robust tool spindle with 50,000 rpm<br />
Table design as<br />
3 axes (MIKRON <strong>HSM</strong> <strong>200</strong> <strong>LP</strong>)<br />
Minimal distance from laser<br />
to workpiece<br />
Tool magazine with<br />
30 or 60 tools<br />
Suction<br />
Machine hood for thermal<br />
and acoustic insulation<br />
High-per formance<br />
machine control<br />
Chip tray<br />
Automatic table clamping chuck<br />
with optional media feed-through
Machining sequences<br />
Operation<br />
Premachining<br />
Premachining<br />
Premachining<br />
Premachining<br />
Premachining<br />
Finishing<br />
Processing time total<br />
Tool<br />
Ball end mill<br />
Ball end mill<br />
Ball end mill<br />
Ball end mill<br />
Ball end mill<br />
Ball end mill<br />
D<br />
[mm]<br />
2<br />
1<br />
0.5<br />
0.3<br />
0.2<br />
0.1<br />
r<br />
[mm]<br />
1<br />
0.5<br />
0.25<br />
0.15<br />
0.1<br />
0.05<br />
Z<br />
-<br />
2<br />
2<br />
2<br />
2<br />
2<br />
2<br />
n<br />
[U/min]<br />
30‘000<br />
30‘000<br />
30‘000<br />
32‘000<br />
32‘000<br />
32‘000<br />
Vf<br />
[mm/min]<br />
1‘500<br />
1‘500<br />
1‘000<br />
300<br />
220<br />
170<br />
t<br />
[h:mm:ss]<br />
0:10:16<br />
0:46:34<br />
1:53:30<br />
0:14:00<br />
11:06:17<br />
23:13:04<br />
37:23:41<br />
Success factors<br />
Requirements<br />
Surface quality: < Ra 0.02μm<br />
Accuracy: 0.005mm<br />
Work piece<br />
Dimension:<br />
Ø 42mm<br />
High Quality<br />
Motor Spindle<br />
High<br />
Precision<br />
Tooling<br />
High<br />
Precision<br />
Tool Holder<br />
Operator<br />
Support<br />
System<br />
for best surface<br />
quality<br />
Material:<br />
Hardness:<br />
Machine<br />
Type:<br />
1.2550 (60WCrV7)<br />
soft<br />
<strong>HSM</strong><strong>200</strong>U <strong>LP</strong><br />
Spindle:<br />
HSK-E32 (50‘000 rpm)
GF Machining Solutions<br />
xxx–<strong>EN</strong><br />
At a glance<br />
We enable our customers to run their businesses<br />
efficiently and effectively by offering innovative<br />
Milling, EDM, Laser and Automation solutions.<br />
A comprehensive package of Customer Services<br />
completes our proposition.<br />
www.gfms.com<br />
© GF Machining Solutions, 2014<br />
The technical data and illustrations are not binding.<br />
They are not warranted characteristics and are<br />
subject to change.