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HSM 200 LP EN

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GF Machining Solutions<br />

Mikron<br />

<strong>HSM</strong> <strong>200</strong> <strong>LP</strong><br />

for the<br />

minting industry


Application Notes<br />

Coining die<br />

GF Machining Solutions<br />

The high-speed reference in the 3-axis and 5-axis range.<br />

With the <strong>HSM</strong> <strong>200</strong> <strong>LP</strong>, the engineers from GF Machining<br />

Solutions have developed an entirely new kind of machine<br />

concept.<br />

It puts concentrated power in the smallest possible space.<br />

The <strong>HSM</strong> <strong>200</strong> <strong>LP</strong> series has been designed for the highest<br />

precision and surface quality features which are required in<br />

the coining die production.<br />

For this application the focus lies on<br />

machining a high surface quality.<br />

In particular to the shiny surface<br />

reduces the polishing costs to a<br />

minimum.<br />

On the machine can reliably and<br />

with the highest concentric accuracy<br />

smallest tools are used.<br />

Robust tool spindle with 50,000 rpm<br />

Table design as<br />

3 axes (MIKRON <strong>HSM</strong> <strong>200</strong> <strong>LP</strong>)<br />

Minimal distance from laser<br />

to workpiece<br />

Tool magazine with<br />

30 or 60 tools<br />

Suction<br />

Machine hood for thermal<br />

and acoustic insulation<br />

High-per formance<br />

machine control<br />

Chip tray<br />

Automatic table clamping chuck<br />

with optional media feed-through


Machining sequences<br />

Operation<br />

Premachining<br />

Premachining<br />

Premachining<br />

Premachining<br />

Premachining<br />

Finishing<br />

Processing time total<br />

Tool<br />

Ball end mill<br />

Ball end mill<br />

Ball end mill<br />

Ball end mill<br />

Ball end mill<br />

Ball end mill<br />

D<br />

[mm]<br />

2<br />

1<br />

0.5<br />

0.3<br />

0.2<br />

0.1<br />

r<br />

[mm]<br />

1<br />

0.5<br />

0.25<br />

0.15<br />

0.1<br />

0.05<br />

Z<br />

-<br />

2<br />

2<br />

2<br />

2<br />

2<br />

2<br />

n<br />

[U/min]<br />

30‘000<br />

30‘000<br />

30‘000<br />

32‘000<br />

32‘000<br />

32‘000<br />

Vf<br />

[mm/min]<br />

1‘500<br />

1‘500<br />

1‘000<br />

300<br />

220<br />

170<br />

t<br />

[h:mm:ss]<br />

0:10:16<br />

0:46:34<br />

1:53:30<br />

0:14:00<br />

11:06:17<br />

23:13:04<br />

37:23:41<br />

Success factors<br />

Requirements<br />

Surface quality: < Ra 0.02μm<br />

Accuracy: 0.005mm<br />

Work piece<br />

Dimension:<br />

Ø 42mm<br />

High Quality<br />

Motor Spindle<br />

High<br />

Precision<br />

Tooling<br />

High<br />

Precision<br />

Tool Holder<br />

Operator<br />

Support<br />

System<br />

for best surface<br />

quality<br />

Material:<br />

Hardness:<br />

Machine<br />

Type:<br />

1.2550 (60WCrV7)<br />

soft<br />

<strong>HSM</strong><strong>200</strong>U <strong>LP</strong><br />

Spindle:<br />

HSK-E32 (50‘000 rpm)


GF Machining Solutions<br />

xxx–<strong>EN</strong><br />

At a glance<br />

We enable our customers to run their businesses<br />

efficiently and effectively by offering innovative<br />

Milling, EDM, Laser and Automation solutions.<br />

A comprehensive package of Customer Services<br />

completes our proposition.<br />

www.gfms.com<br />

© GF Machining Solutions, 2014<br />

The technical data and illustrations are not binding.<br />

They are not warranted characteristics and are<br />

subject to change.

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