Training Program Worldwide Technical Training - Daimler

Global Training – The finest automotive learning. 

Training Program Worldwide 

Technical Training 

Stand 08/2012 1

TECHNICAL TRAINING 14 

Mercedes-Benz Service24h 14 

T0459F • Passenger Cars • Mercedes-Benz Service24h • Current Technology for Specialists • Run 14 

T0157F • Vans • Service24h Qualification Program • Basic Training • Go 15 

T0158F • Vans • Service24h Qualification Program • Advanced Training • Run 16 

T0155F • Trucks • Mercedes-Benz Service24h Qualification Program • Go 17 

T0156F • Trucks • Service24h Qualification Program • Advanced Training • Run 18 

Stand 08/2012 2

Fundamentals 19 

T0177F • Passenger Cars • Star Diagnosis • Level I • Go 19 

T0178F • Passenger Cars • Star Diagnosis • Level II • Run 20 

T0219F • Passenger Cars • Electrical System • Level I • Go 21 

T0220F • Passenger Cars • Electrical System • Level II • Go 22 

T0221F • Passenger Cars • Electrical system • Level III • Go 23 

T0446F • Passenger Cars • Complex Diagnosis and Troubleshooting with the SDScan Diagnostic Tool • Fly 24 

T0073E • Passenger Cars • Fundamentals of the C-Class (W204, S204, and X204) • e-Training • Go 25 

T0290F • Passenger Cars, Trucks, Vans • Gaseous Fuel Vehicles • Certificate of Competence • Go 26 

T0265F • Passenger Cars, Trucks, Vans • Drive • Go 27 

T0297F • Passenger Cars, Trucks, Vans • Mechanical engine components • Go 28 

T0298F • Passenger Cars, Trucks, Vans • Engine Combustion • Go 29 

T0299F • Passenger Cars, Trucks, Vans • Mechanics, Hydraulics and Pneumatics • Go 30 

T0166F • Vans • Vario • Go 31 

T0119F • Vans • Product Qualification of the Vito E-CELL • Go 32 

T0165F • Vans • Vito and Viano (BR 639) • Go 33 

T0169F • Vans • Sprinter (BR 906) • Go 34 

T0400F • Vans • Sprinter (BR 906) • Training for Body Manufacturers • Run 35 

T0877E • Vans • Qualification Program for Maintenance Technicians • Exit exam • Go 37 

T0212F • Trucks, Vans • Mercedes-Benz Product Technology • Maintenance and Service • Go 38 

T0222F • Trucks, Vans • Electrical System • Level I • Go 39 

T0223F • Trucks, Vans • Electrical System • Level II • Go 40 

T0224F • Trucks, Vans • Electrical System • Level III • Go 41 

T0179F • Trucks, Vans • Star Diagnosis • Level I • Go 42 

T0180F • Trucks, Vans • Star Diagnosis • Level II • Run 43 

T0139F • Trucks • Axor 2 Road Vehicle • Go 44 

T0146F • Trucks • Actros Road Vehicle • Go 45 

T0140F • Trucks • Distributor Vehicle Atego 2 • Go 46 

T0798F • Trucks • New Atego and New Construction Site Vehicle • Go 47 

T0108E • Trucks • New Atego • e-Training • Go 48 

T0141F • Trucks • Zetros Off-Road Trucks • Run 49 

T0120F • Trucks • Market launch training for new trucks for long-distance haulage • Go 50 

T0107E • Trucks • The New Antos • e-Training • Go 51 

T0415F • Trucks • The New Antos • Go 52 

T0422F • Trucks • The new Actros and Antos • On-Board Electrical System and System Networking for 

Body Manufacturers • Run 53 

T0442F • Trucks • Overall Vehicle • Actros BR 963 • Go 54 

T0802F • Trucks • Overall Vehicle • Distribution Transport, Model Series 963 • Go 55 

T0780F • Truck FUSO • Canter TF Model • Go 56 

T0196F • Truck FUSO • Canter • Fundamentals for Operations with Mercedes-Benz Diagnostic System 

(Star Diagnosis) • Go 57 

T0881E • Trucks • Qualification Program for Maintenance Technicians • Exit exam • Go 58 

Maintenance 59 

T0694F • Passenger Cars • Maintenance Service • New Models • New Features and Modifications • Run 59 

T0217F • Trucks, Vans • Maintenance Service • Go 60 

Stand 08/2012 3

On-board Electrical System, Bus System 61 

T0004F • Passenger Cars, Trucks, Vans, smart • Diagnosis Strategy 1 • Go 61 

T0445E • Passenger Cars • Fundamentals of SDconnect with On-Board Electrical and Bus Systems • 

e-Training • Go 62 

T0514F • Passenger Cars • On-Board Electrical and Bus Systems • Run 63 

T0070E • Passenger Cars • Fundamentals of Diagnosing with SDscan • e-Training • Run 64 

T0227F • Passenger Cars • Diagnosis and Troubleshooting with SDScan • Run 65 

T0041E • Vans • On-board Electrical Systems, System Networking, Instrumentation • e-Initial Test • Go 66 

T0250F • Vans • On-board electrical systems, system networking, instrumentation • Sprinter (BR 906), 

Vito/Viano (BR 639) • Run 67 

T0796E • Vans • On-board Electrical Systems, System Networking, Instrumentation • e-Initial Test • Go 68 

T0795F • Vans • On-board Electrical Systems, System Networking, Instrumentation • Sprinter (BR 906), 

Vito/Viano (BR 639) and Citan • Run 69 

T0252F • Vans • Retrofits, Attachments and Conversions, SCN coding • Run 70 

T0068E • Vans • Parameterizable Special Module (PSM) • e-Training • Run 71 

T0254F • Vans • Parameterizable Special Module (PSM), Vito/Viano (BM 639), Sprinter (BM 906) • Run 72 

T0253F • Vans • Practice-Oriented Supplementary Training on the Parameterizable Special Module (PSM) 

• Sprinter (BR 906) and Vito, Viano • Run 73 

T0194F • Truck FUSO • Canter • Electrical/Electronic Systems and On-Board Electrical System for 

Operations with Mercedes-Benz Diagnostic System (Star Diagnosis) • Run 74 

T0195F • Truck FUSO • Canter • Electrical systems/electronics and on-board electrical system for 

companies with the Multi Use Tester (MUT 3) diagnostic system. • Run 75 

T0244F • Trucks • On-board Electrical Systems, System Networking, Instrumentation • Actros, Axor, Atego 

• Run 76 

T0418F • Trucks • On-board Electrical Systems, System Networking, Instrumentation • The New Actros 

(BR 96x) • Run 77 

T0886F • Trucks • On-board electrical systems, system networking, instrumentation • New Actros 

(BR 96x) • Run 78 

T0154F • Trucks • ECONIC Distribution and Waste Disposal Vehicle • Run 79 

T0433F • Truck FUSO • On-board electrical system, system networking, retrofitting and jobs with the 

diagnostic unit • Canter TF • Run 80 

Workshop Management and Service Advisors 81 

T0353F • Passenger Cars • Technology for Service Advisors and Workshop Managerial Staff • New 

Features and Modifications • Run 81 

T0352F • Passenger Cars • Service Reception Interview with Focus on Technical Diagnosis • For Service 

Advisors and Workshop Directors • Run 82 

T0444F • Passenger Cars • Comfort and Telecommunication Systems and Accessories • Current Operation 

Issues for Service Advisors and Workshop Directors • Run 83 

T0831E • Passenger Cars • 9-Speed Automatic Transmission (725.0) • AKUBIS® direct special • Final 

Test • Go 84 

T0790F • Vans • Sprinter Facelift for Service Advisors • Go 85 

T0414E • Trucks • The New Antos • AKUBIS® direct special • Final Test • Go 86 

T0827F • Trucks • New Atego and New Construction Site Vehicle • For Service Advisors • Go 87 

Stand 08/2012 4

Diagnosis Engineering 88 

T0005F • Passenger Cars, Trucks, Vans, smart • Mercedes-Benz Certified Diagnostic Technician • 

Diagnosis Strategy 2 • Run 88 

T0003F • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Initial Test • Go 89 

T0084E • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Electrical System • 

e-Training • Go 90 

T0025F • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Electrical System • Run 91 

T0104E • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Drivetrain M278 + OM642LS 

• e-Training • Go 92 

T0024F • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Drivetrain M278 + OM642LS 

• Run 93 

T0087E • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Chassis • e-Training • Go 94 

T0027F • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Chassis • Run 95 

T0006F • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Test Preparation • Run 96 

T0007F • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Test • Go 97 

T0009F • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Further Training • Fly 98 

T0465F • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • A-Class and E-Class HYBRID 

• Fly 99 

T0010F • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • B, SL and ML-Class • 

Further Training • Fly 100 

T0729F • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • S-Class • Further Training 

• 

Fly 101 

T0017F • Vans • Mercedes-Benz Certified Diagnostic Technician • Initial Test • Go 102 

T0018F • Vans • Mercedes-Benz Certified Diagnostic Technician • Electrical system • Run 103 

T0019F • Vans • Mercedes-Benz Certified Diagnostic Technician • Drivetrain • Run 104 

T0020F • Vans • Mercedes-Benz Certified Diagnostic Technician • Chassis • Run 105 

T0021F • Vans • Mercedes-Benz Certified Diagnostic Technician • Test Preparation • Run 106 

T0022F • Vans • Mercedes-Benz Certified Diagnostic Technician • Test • Go 107 

T0023F • Vans • Mercedes-Benz Certified Diagnostic Technician • Further Training • Fly 108 

T0016F • Trucks, Vans • Mercedes-Benz Certified Diagnostic Technician • Further Training • Fly 109 

T0011F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Initial Test • Go 110 

T0110E • Trucks • Mercedes-Benz Certified Diagnostic Technician • Electrical System • e-Training • Go 111 

T0028F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Electrical system • Run 112 

T0109E • Trucks • Mercedes-Benz Certified Diagnostic Technician • Drivetrain • e-Training • Go 113 

T0029F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Drivetrain • Run 114 

T0111E • Trucks • Mercedes-Benz Certified Diagnostic Technician • Chassis • e-Training • Go 115 

T0030F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Chassis • Run 116 

T0013F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Test Preparation • Run 117 

T0014F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Test • Go 118 

T0731F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Further Training • Fly 119 

Stand 08/2012 5

Overall Vehicle 120 

T0502F • smart • Technology • New features and modifications • Fly 120 

T0890E • Passenger Cars • System Technician • Knowledge Check • Go 121 

T0785E • Vans • Sprinter Facelift • e-Training • Go 122 

T0791F • Vans • Sprinter Facelift • Go 123 

T0815F • Vans • Vehicle Noises • Vito and Viano • Run 124 

T0234F • Trucks • Product Technology in Comfort Systems, On-Board Electrical System and Telematics 

• Run 125 

Drive Train 126 

T0081E • Passenger Cars • Current CDI Engines • e-Training • Go 126 

T0324F • Passenger Cars • Current CDI Engines • Run 127 

T0477F • Passenger Cars • Diagnosis of Diesel Engines • Fly 128 

T0832F • Passenger Cars • Diesel Engine • 4-Cylinder OM607 • Run 129 

T0493E • Passenger Cars • Engines • OM607 in the new A-Class (W176) • e-Training • Run 130 

T0874E • Passenger Cars • Engine • OM607 in the new A-Class (W176) • e-Training • Run 131 

T0474F • Passenger Cars • Engine OM607 in the New A-Class (W176) • Run 132 

T0080E • Passenger Cars • Current Gasoline Engines • e-Training • Go 133 

T0873E • Passenger Cars • 4-Cylinder Gasoline Engines • M270 and M274 • e-Training • Go 134 

T0769F • Passenger Cars • Gasoline Engine • 4-Cylinder M270 and M274 • Run 135 

T0106E • Passenger Cars • Engines • M270 the new B-Class (BR 246) • e-Training • Run 136 

T0475F • Passenger Cars • Engine M274 in the C-Class (BR 204) • Run 137 

T0476F • Passenger Cars • Diagnosis of 6/8-Cylinder Gasoline Engines M276/M278 • Fly 138 

T0841E • Passenger Cars • 6-/8-Cylinder Gasoline Engines M276 and M278 • e-Training • Go 139 

T0876F • Passenger Cars • 6/8 Cylinder Gasoline Engines • M276 and M278 • Run 140 

T0772F • Passenger Cars • 12-Cylinder Gasoline Engine M279 • Diagnosis and Repair • Fly 141 

T0898F • Passenger Cars • Gasoline Engines • Diagnosis • Fly 142 

T0773F • Passenger Cars • AMG Gasoline Engine • M133 • Run 143 

T0508F • Passenger Cars • Gasoline and diesel engines • Exchange of Experience, New Features and 

Modifications • Fly 144 

T0781F • Passenger Cars • Gasoline and Diesel Engines • Exchange of Experience, New Features and 


T0492E • Passenger Cars • Gaseous Fuel Engines M271 CNG and M266 CNG • e-Initial Test • Go 146 

T0776F • Passenger Cars • Gaseous fuel engine • M270 CNG • Run 147 

T0887F • Passenger Cars • Gaseous Fuel Engine • M274 CNG • Run 148 

T0035E • Passenger Cars • Automatic Transmissions • 5-/7-Speed (722.6 NAG/722.9 NAG2) • e-Initial 

test • Run 149 

T0765E • Passenger Cars • Automatic Transmissions (722.9/724.0) • e-Training • Run 150 

T0338F • Passenger Cars • 5-/7-Speed Automatic Transmission (722.6 NAT / 722.9 NAT2) • Diagnosis, 

Repair • Run 151 

T0742F • Passenger Cars • 7G-TRONIC (722.9) • Diagnosis, Repair • Run 152 

T0490F • Passenger Cars • 7G-TRONIC with HYBRID • E-Class (BR 212) • Diagnosis, Repair • Run 153 

T0831E • Passenger Cars • 9-Speed Automatic Transmission (725.0) • AKUBIS® direct special • Final 


T0478F • Passenger Cars • Manual Transmission FSG310 for the New B-Class (W246) • Diagnosis and 

Repair • Run 155 

T0100E • Passenger Cars • Automatic Transmissions (724.0) in the new B-Class (Model Series 246) • 

e-Training • Run 156 

T0834E • Passenger Cars • Automatic Transmission (724.0) of the B-Class (BR 246) • e-Training • Run 157 

T0491F • Passenger Cars • Automatic Transmission (724.0-7G-DCT) in the New B-Class (BR 246) • Run 158 

Stand 08/2012 6

T0347F • Passenger Cars • Automatic and Manual Transmissions • Exchange of experience • Fly 159 

T0039E • Passenger Cars • Manual Transmissions • e-Test • Run 160 

T0764E • Passenger Cars • Manual Transmissions • e-Training • Run 161 

T0346F • Passenger Cars • Manual Transmissions • Diagnosis, Repair • Run 162 

T0782F • Passenger Cars • Manual Transmissions • Diagnosis, Repair • Run 163 

T0077E • Passenger Cars • All-Wheel Drive Systems • e-Test • Go 164 

T0345F • Passenger Cars • All-Wheel Drive Systems • Diagnosis, Repair • Run 165 

T0489F • Passenger Cars • AMG Powertrain Diagnosis • Engines M152 and M157 • Fly 166 

T0078E • Passenger Cars • Drivetrain C197 • Dual Clutch Transmission • e-Training • Run 167 

T0351F • Passenger Cars • Drivetrain • AMG with Engines M156 and M159 • Diagnosis • Fly 168 

T0103E • Passenger Cars, Trucks, Vans, smart, Truck FUSO • High-Voltage Systems in Motor Vehicles – 

Awareness • e-Training • Go 169 

T0001F • Passenger Cars, Trucks, Vans, smart, Truck FUSO • High-Voltage Qualification for Motor 

Vehicles • Go 170 

T0683E • Vans • Qualification Program for Drivetrain System Technicians • Initial Test • Go 172 

T0170F • Vans • Gasoline Engines • Sprinter (BM 906), Vito/Viano (BM 639) • Run 173 

T0043E • Vans • Common Rail Diesel Injection (CDI) • e-Initial Test • Run 174 

T0174F • Vans • Common Rail Diesel Injection (CDI) • Fly 175 

T0042E • Vans • CDI 4-Cylinder Inline Engines OM646/OM651, 6-Cylinder V-Engine OM642 • e-Initial 

Test • Run 176 

T0164F • Vans • CDI 4-Cylinder Inline Engines OM646/OM651, 6-Cylinder V-Engine OM642 • Sprinter 

(BM 906), Vito/Viano (BM 639) • Run 177 

T0428F • Vans • Peripheral Systems of Current CDI Engines • Run 178 

T0270F • Vans • Sprinter • Natural Gas Technology (NGT) and Liquefied Gas Technology (LGT) • Run 179 

T0182F • Vans • Automatic Transmissions • Sprinter (BR 906), Vito and Viano (BR 639) • Run 180 

T0427F • Vans • Manual and Automatic Transmissions • Diagnosis, Adjustment Operations and Exchange 

of Experience • Sprinter (BR 906) and Vito/Viano (BR 639) • Run 181 

T0756F • Vans • Drivetrain OM607 and Manual Transmission • Citan • Run 182 

T0757F • Vans • Drivetrain M200.71 and Dual Clutch Transmission • Citan • Run 183 

T0758F • Vans • New Features, Modifications and Exchange of Experience • Sprinter, Vito, Viano and 

Citan • Fly 184 

T0882E • Vans • Qualification Program for Drivetrain System Technicians • Exit exam • Go 185 

T0184F • Vans • Manual Transmissions TSG 360, TSG 480 and Axle Drive BM 741 • Run 186 

T0256F • Trucks • Parameterizable Special Module (PSM) • Run 187 

T0046E • Trucks • SCR Exhaust Aftertreatment System and NOx Monitoring • e-Initial Test • Run 188 

T0301F • Trucks • SCR Exhaust Aftertreatment System and NOx Monitoring • Run 189 

T0086E • Trucks • Telligent® Engine Systems • Model Series 900, 457, 500 • e-Training • Go 190 

T0294F • Trucks • Telligent® Engine Systems • Model Series 900, 457, 500 • Run 191 

T0296F • Trucks • Transmission Management with Automated Shift • Actros Model Series 963 • Run 192 

T0271F • Trucks • Transmission Management • HPS, AGS • Run 193 

T0885E • Trucks • Qualification Program for Drivetrain System Technicians • Exit exam • Go 194 

T0101E • Trucks • New Long-Distance Truck • Engine Management BR 471 • e-Training • Go 195 

T0812F • Trucks • Engine management • OM471 • Run 196 

T0755F • Trucks • Engine Management • OM470, OM471 and OM936 • Run 197 

T0753F • Trucks • Engine repair • OM936 and OM471 • Run 198 

T0295F • Trucks • Engine Management BR 471 • New Actros in Long Distance Transport • Run 199 

T0293F • Trucks • Mechanical Engine Components Repair • Model Series 900, 457, 500 • Run 200 

T0430F • Trucks • Parameterization • Actros Model Series 963 • Run 201 

Stand 08/2012 7

T0429F • Trucks • Mercedes-Benz Natural Gas Engine OM906 LAG • Run 202 

T0302F • Trucks • EGR and SCR Exhaust Aftertreatment Systems for Euro V/VI standard • New Actros in 

Long Distance Transport • Run 203 

T0811F • Trucks • EGR and SCR Exhaust Aftertreatment Systems for Euro V/VI Standard • Actros Model 

Series 963 • Run 204 

T0031E • Truck FUSO • Canter • Engine Training • e-Initial Test • Run 205 

T0198F • Truck FUSO • Canter • Euro V Engine Training for Operations with the Mercedes-Benz 

Diagnostic System (Star Diagnosis) • Run 206 

T0509F • Truck FUSO • Parameterization of the Engine Control Unit on the Canter Euro V • Operations 

with the Mercedes-Benz Diagnostic System (Star Diagnosis) • Run 207 

T0768F • Truck FUSO • Canter • Euro VI Engine • Run 208 

T0519F • Truck FUSO • Canter Eco Hybrid • Go 209 

T0085E • Trucks • Transmission Management • HPS, GS, AGS • e-Training • Go 210 

T0269F • Trucks • Transmission Management • GS, EAS, Mercedes PowerShift • Run 211 

T0266F • Trucks • Mercedes-Benz Range-Change Transmission • Run 212 

T0778F • Trucks • Manual gearshift systems • Actros distributor, construction site vehicle and new Atego 

• Run 213 

T0189F • Trucks • Voith Retarder • Control and Mechanical Components • Run 214 

T0137F • Trucks • BlueTEC HYBRID • Atego • Go 215 

T0147F • Trucks • Product Technology for Service Advisors • Run 216 

Stand 08/2012 8

Chassis and Active Safety 217 

T0036E • Passenger Cars • Suspension Systems • e-Initial Test • Run 217 

T0258F • Passenger Cars • Suspension Systems • Diagnosis, Repair • Run 218 

T0076E • Passenger Cars • Brake Control and Active Driving Assistance Systems • e-Training • Run 219 

T0344F • Passenger Cars • Brake Control and Active Driving Assistance Systems • Diagnosis and Repair 

• Run 220 

T0342F • Passenger Cars • Brake Control, Suspension and Active Driving Assistance Systems • New 

Features and Modifications • Fly 221 

T0307F • Passenger Cars, smart • Vehicle Alignment • Run 222 

T0142F • Trucks, Vans • Vehicle Alignment • Go 223 

T0684E • Vans • Qualification Program for Chassis System Technicians • Initial Test • Go 224 

T0173F • Vans • Chassis and Driving Assistance Systems, All-Wheel Drive • Sprinter (BM 906), Vito/Viano 

(BM 639) • Run 225 

T0883E • Vans • Qualification Program for Chassis System Technicians • Exit exam • Go 226 

T0151F • Trucks • Air Brake Systems • Go 227 

T0045E • Trucks • Telligent® Brake System BS2 • e-Initial Test • Run 228 

T0150F • Trucks • Telligent® Brake System BS2 • Run 229 

T0149F • Trucks • Telligent® level control system (NR) • Run 230 

T0193F • Trucks • System Diagnosis of Telligent® Brake and Level Control Systems • New Features and 


T0784F • Trucks • Testing Current Brake Systems for Automotive Appraisers • Actros Model Series 963 

• Go 232 

T0431F • Trucks • Electronic Brake System (EBS) • New Long-Distance Actros • Run 233 

T0762F • Trucks • Electronic Brake System (EBS) • Run 234 

T0152F • Trucks • ASA (guidable additional axle) and CLCS (Chassis Level Control System) Chassis 

Systems • New Long-Distance Actros • Run 235 

T0884E • Trucks • Qualification Program for Chassis System Technicians • Exit exam • Go 236 

T0758F • Vans • New Features, Modifications and Exchange of Experience • Sprinter, Vito, Viano and 

Citan • Fly 237 

T0147F • Trucks • Product Technology for Service Advisors • Run 238 

Comfort/Convenience and Passive Safety Systems 239 

T0677E • Passenger Cars • Qualification Program for Comfort and Passive Safety System Technicians • 

Initial Test • Go 239 

T0855E • Passenger Cars • Qualification Program for Comfort and Passive Safety System Technicians • 

Final Test • Fly 240 

T0092E • Passenger Cars, Trucks, Vans • Air Conditioning Systems • e-Training • Go 241 

T0074E • Passenger Cars • Fundamentals of Diagnosing Comfort and Climate Control Systems • 

e-Training • Run 242 

T0448F • Passenger Cars • Air Conditioning Systems and Auxiliary Heaters • Emphasis on the New 

R1234yf Refrigerant • Run 243 

T0819F • Passenger Cars • Air Conditioning Systems and Auxiliary Heaters • Emphasis on the S-Class 

(W/V222), A-Class and B-Class (W176, W246) • Run 244 

T0824E • Passenger Cars • Diagnosis of Comfort and Climate Control Systems • e-Training • Run 245 

T0356F • Passenger Cars • Diagnosis of Comfort and Climate Control Systems • Fly 246 

T0447F • Passenger Cars • Diagnosis of Comfort and Climate Control Systems • Fly 247 

T0274F • Passenger Cars • Passive Restraint, Knee, Airbag and Safety Systems • Run 248 

T0452F • Passenger Cars • Drive Authorization and Locking Systems • FBS 3 and FBS 4 • Run 249 

T0454F • Passenger Cars • New Drive Authorization System DAS 4 • Key Programming • Run 250 

Stand 08/2012 9

T0450E • Passenger Cars • Fundamental Knowledge of Soft Top Systems • SL, SLK and E-Class 

(R231/R172/A207) • e-Training • Go 251 

T0449F • Passenger Cars • Repair and Adjustment Operations for Soft Top Systems • SL, SLK and 

E-Class (R231, R172 and A207) • Run 252 

T0451F • Passenger Cars • Diagnosis of Soft Top Systems • Emphasis on the New R231, SLK and 

E-Class Cabriolet • Fly 253 

T0364F • Passenger Cars • Electrical, Comfort and Assistance Systems • Current Model Series • New 

Features and Modifications • Run 254 

T0453F • Passenger Cars • Diagnosis of Body Noises and Leaks • Emphasis on the SLK, E-Class Cabriolet 

and New SL (R231) • Fly 255 

T0792F • Vans • Climate Control, Heating and Ventilation • Sprinter (BR 906), Vito/Viano (BR 639) and 

Citan • Run 256 

T0236F • Vans • Climate Control, Heating and Ventilation • Sprinter (BR 906), Vito/Viano (BR 639) • 

Run 257 

T0793F • Vans • Drive Authorization and Locking Systems • Sprinter (BR 906), Vito/Viano (BR 639) and 

Citan • Run 258 

T0248F • Vans • Drive Authorization and Locking Systems • Sprinter (BR 906), Vito/Viano (BR 639) • 

Run 259 

T0794F • Vans • Interior Equipment, Comfort and Passive Safety Systems • Sprinter (BR 906), Vito/Viano 

(BR 639) and Citan • Run 260 

T0251F • Vans • Interior Equipment, Comfort and Passive Safety Systems • Sprinter (BR 906), Vito/Viano 

(BR 639) • Run 261 

T0828F • Vans • Interior Equipment, Comfort and Passive Safety Systems, Electrical Systems • Citan • 

Run 262 

T0878E • Vans • Qualification Program for Comfort and Passive Safety System Technicians • Exit exam • 

Go 263 

T0239F • Trucks • Heating and climate control • Run 264 

T0176F • Trucks • Heating, Climate Control and Cab, Interior Equipment • New Long-Distance Actros • 

New Features/Modifications • Fly 265 

T0282F • Trucks • Cab, Interior Equipment, Seats • Actros, Axor, Atego • Run 266 

T0243F • Trucks • Drive Authorization and Locking Systems • Actros, Axor • Run 267 

T0419F • Trucks • Drive Authorization and Locking Systems DAS 3 • Actros (BR 96x) and new Atego • 

Run 268 

T0880E • Trucks • Qualification Program for Comfort and Passive Safety System Technicians • Exit exam 

• Go 269 

T0433F • Truck FUSO • On-board electrical system, system networking, retrofitting and jobs with the 

diagnostic unit • Canter TF • Run 270 

Stand 08/2012 10

Telecommunications 271 

T0676E • Passenger Cars • Qualification Program for Telecommunications System Technicians • Initial 


T0456F • Passenger Cars • Telematics Platforms and Systems • Go 272 

T0097E • Passenger Cars • Diagnosis of Telematics Systems • Fundamentals • e-Training • Run 273 

T0229F • Passenger Cars • Telematics • Telecommunications Systems R172, W204 Model Refinement 

Package with NTG 4.5 • New Features and Modifications • Run 274 

T0464F • Passenger Cars • Telecommunications • Emphasis on the New M and B-Class • New 

Features/Modifications • Run 275 

T0817F • Passenger Cars • Telecommunications Systems • Innovations in the S-Class (W/V 222) and 

Other Model Series • Run 276 

T0455F • Passenger Cars • Diagnosis of the New NTG 4.5 and Current Telematics Systems • Emphasis 

on the M, B and SL-Class • Fly 277 

T0823F • Passenger Cars • Comfort and Climate Control Systems • Innovations in the S-Class 

(W/V 222) and Other Model Series • Run 278 

T0856E • Passenger Cars • Qualification Program for Telecommunications System Technicians • Final 

Test • Fly 279 

T0231F • Vans • Telematics • Fly 280 

T0441F • Vans • Telecommunications • New Features and Modifications • Run 281 

T0879E • Vans • Qualification Program for Telecommunications System Technicians • Exit exam • Go 282 

T0091E • Trucks, Vans • Fundamentals of Telematics • e-Training • Go 283 

T0249F • Trucks, Vans • Telematics • Run 284 

T0232F • Trucks • Telematics • Fly 285 

T0105E • Trucks, Vans • FleetBoard • e-Training • Go 286 

T0238F • Trucks, Vans • FleetBoard • Internet Application • Run 287 

T0233F • Trucks, Vans • FleetBoard • Fly 288 

T0727E • Trucks, Vans • FleetBoard in Buses • AKUBIS® direct special • Final Test • Go 289 

T0829F • Trucks, Vans • FleetBoard • Internet Application • Run 290 

T0175F • Trucks • Telecommunications • New Actros in Long-Distance Haulage • New Features and 


T0900E • Trucks • Qualification Program for Telecommunications System Technicians • Exit exam • Go 292 

Stand 08/2012 11

Bodywork 293 

T0366F • Passenger Cars • Qualification Program for Body Specialists 293 

T0680E • Passenger Cars • Qualification Program for Body Specialists • Initial Test • Go 294 

T0857E • Passenger Cars • Qualification Program for Body Specialists • Final Test • Fly 295 

T0126F • Passenger Cars • Accident Repair for Automotive Appraisers and Managerial Staff at Body 

Centers • Run 296 

T0374F • Passenger Cars • Accident Repair and Equipment • C, GLK, E and S-Class • Run 297 

T0556F • Passenger Cars • Accident Repair and Equipment • M and GL-Class • Run 298 

T0847F • Passenger Cars • Accident Repair and Equipment • M and GL-Class (W/X 166) • Run 299 

T0849F • Passenger Cars • Accident Repair • S-Class (W/V 222) • Fly 300 

T0466F • Passenger Cars • Accident Repair for the SL-Class (R231) • Fly 301 

T0373F • Passenger Cars • Accident Repair and Equipment • SLS-Class (BR 197) • Fly 302 

T0853F • Passenger Cars • Accident Repair and Equipment • SLS-Class (BR 197) • Fly 303 

T0376F • Passenger Cars • Accident Repair and Equipment • SLK and CLS-Class • Run 304 

T0837F • Passenger Cars • Accident Repair and Equipment • SLK and CLS-Class • Run 305 

T0850F • Passenger Cars • Glass Repair and Windshield/Rear Window Exchange • Run 306 

T0848F • Passenger Cars • Joining Techniques for Current Model Series • Run 307 

T0361F • Passenger Cars • Joining Techniques for Current MB Model Series • Focus on model series with 

aluminum body structures • Run 308 

T0461F • Passenger Cars • Joining Techniques for Current Model Series • Emphasis on the R231 • Run 309 

T0458E • Passenger Cars • Fundamentals of Body Accident Repair • e-Training • Go 310 

T0462F • Passenger Cars • Assessment of Current Body Shell Complaints • Run 311 

T0365F • Passenger Cars • Aluminum Welding 1 • Run 312 

T0463F • Passenger Cars • Aluminum Welding 2 • Fly 313 

T0513F • Passenger Cars • Aluminum Welding • Work Sample 1 • Fly 314 




T0846F • Passenger Cars • Aluminum Welding • Further Training • Fly 318 

T0851F • Passenger Cars • Interior and exterior equipment • S-Class (W/V222) • Fly 319 

T0471F • Passenger Cars • Interior and Exterior Equipment for the SL-Class (R231) • Fly 320 

T0274F • Passenger Cars • Passive Restraint, Knee, Airbag and Safety Systems • Run 321 

T0276F • Passenger Cars, Vans • Small Repairs • Cosmetic Repairs and Repairs of Minor Damage • Go 322 

T0911F • Passenger Cars, Vans • Damage diagnosis • Accident repair • Run 323 

T0910F • Passenger Cars, Vans • Damage diagnosis • Accident repair and paintwork • Run 324 

T0825F • Vans • Accident Repair • Citan • Run 325 

T0280F • Trucks • Small Repairs • Cosmetic Repairs and Repairs of Minor Damage • Go 326 

T0304F • Trucks • Accident Repair for Cabs • Actros, Axor, Atego • Run 327 

T0826F • Trucks • Accident Repair • Actros BR 963 • Run 328 

Paint 329 

T0695F • Passenger Cars • Mercedes-Benz High-Quality Paint Repair • Standox Paint System • Run 329 

T0696F • Passenger Cars • Mercedes-Benz High-Quality Paint Repair • Glasurit paint system • Run 330 

T0910F • Passenger Cars, Vans • Damage diagnosis • Accident repair and paintwork • Run 331 

Stand 08/2012 12

FUSO Canter 332 

T0197F • Truck FUSO • Canter • Fundamentals for Operations with Multi Use Tester Diagnostic System 

(MUT 3) • Go 332 

T0199F • Truck FUSO • Canter • Euro 5 Engine Training for Operations with Multi Use Tester Diagnostic 

System (MUT 3) • Run 333 

T0201F • Truck FUSO • Parameterization of the Engine Control Unit on the Canter Euro 5 • Operations 

with the Mitsubishi Multi Use Tester (MUT 3) Diagnostic System • Run 334 

T0510F • Truck FUSO • Parameterization of the Engine Control Unit on the Canter Euro 5 • Operations 

with the Multi Use Tester Diagnostic System (MUT 3) • Run 335 

Stand 08/2012 13

Chapter Technical Training 

Department Mercedes-Benz Service24h 

Title T0459F • Passenger Cars • Mercedes-Benz Service24h • Current Technology for Specialists 

• Run 

Course Number T0459F-AA 

Target group System Technician 

Objectives The participant can: 

> Implement technical innovations plus tips and tricks for solutions at the breakdown 

location 

> Adjust to specific conditions at the breakdown location 

> Implement specific repair solutions 

> Ensure the service quality for Mercedes-Benz Service24h through professional work 

and commitment 

> Act independently during a Mercedes-Benz Service24h job and make entrepreneurial 

decisions 

> Depending on the situation, communicate with the customer and find customeroriented 

solutions to problems 

Contents > New features/modifications regarding current breakdown statistics that are relevant 

for Mercedes-Benz Service24h 

> Special considerations of on-site work 

Training Depth Run Method Theorie 20%, Practice80% 

Duration 2,0 days (per 8 hours) 

Stand 08/2012 14



Title T0157F • Vans • Service24h Qualification Program • Basic Training • Go 




> Locate technical defects on the vehicle 

> Take the decision as to whether the repair can be done on site or in the service 

operation 

> Perform on-site repairs to the extent that they are technically feasible 

> Take responsibility for ensuring the service quality for Mercedes-Benz Service24h 

through professional work and commitment 

> Work within the Diagnosis Guidelines to communicate with the customer as required 

by the situation and to find customer-oriented solutions to problems 

Contents > Vehicle diagnosis: electrical system, chassis, engine, transmission 

> Locating and correcting faults 


Training Depth Go Method Theorie 20%, Practice80% 


Stand 08/2012 15



Title T0158F • Vans • Service24h Qualification Program • Advanced Training • Run 



Objectives The participant: 

> Can implement technical innovations plus tips and tricks for solutions at the 

breakdown location 

> Is familiar with the current key damage topics for the vehicle model series that are 

relevant to Service24h 

> Is able to adjust to specific conditions at the breakdown location 

> Can implement specific repair solutions 

> Can take responsibility for ensuring the service quality in Service24h through 

professional work and commitment 

> Can work within the Diagnosis Guidelines to communicate with the customer as 

required by the situation and to find customer-oriented solutions to problems 

Contents > New features/modifications to the current model series that are relevant for 

Mercedes-Benz Service24h 

> Vehicle diagnosis: electrical system, suspension, engine 



Mandatory prerequisite T0157F • Vans • Service24h Qualification Program • Basic Training • Go 

This training/test has to be booked, before you are authorized to book the main training. 

You´ll find a detailed description about the training, using the training code. 



Stand 08/2012 16



Title T0155F • Trucks • Mercedes-Benz Service24h Qualification Program • Go 




> Locate technical defects on the vehicle 

> Take the decision as to whether the repair can be done on site or in the service 

operation 

> Perform on-site repairs to the extent that they are technically feasible 

> Take responsibility for ensuring the service quality in Service24h through professional 

work and commitment 

> Work within the Diagnosis Guidelines to communicate with the customer as required 

by the situation and to find customer-oriented solutions to problems 

Contents > Vehicle diagnosis: electrical system, chassis, engine, transmission 





Stand 08/2012 17



Title T0156F • Trucks • Service24h Qualification Program • Advanced Training • Run 




> Can implement technical innovations plus tips and tricks for solutions at the 

breakdown location 

> Is familiar with the current key damage topics for the vehicle model series that are 

relevant to Service24h 

> Is able to adjust to specific conditions at the breakdown location 

> Can implement specific repair solutions 

> Can take responsibility for ensuring the service quality in Service24h through 

professional work and commitment 

> Can work within the Diagnosis Guidelines to communicate with the customer as 

required by the situation and to find customer-oriented solutions to problems 

Contents > New features/modifications to the current model series that are relevant for 

Mercedes-Benz Service24h 

> Vehicle diagnosis: electrical system, chassis, engine, transmission 



Mandatory prerequisite T0155F • Trucks • Mercedes-Benz Service24h Qualification Program • Go 





Stand 08/2012 18


Department Fundamentals 

Title T0177F • Passenger Cars • Star Diagnosis • Level I • Go 


Target group Maintenance Technician 


> Operate Star Diagnosis, including the individual components of the hardware and 

software 

> Independently perform the regular updates according to requirements 

> Utilize Star Diagnosis on Mercedes-Benz vehicles to carry out simple inspections, 

program control units, read out the fault memory, and conduct troubleshooting 

> Derive accurate diagnoses and conduct troubleshooting 

Contents > Individual Star Diagnosis components, hardware design 

> The user interface and basics of the software used 

> Update process and procedures 

> Using the individual software programs HHT WIN (for "old" vehicles), Diagnosis 

Assistance System (DAS), Workshop Information System (WIS), Hermann Measurement 

Technology (HMS 990), StarUtilities and SD-Media 

> Practical application of Star Diagnosis for carrying out simple troubleshooting tasks on 

current Mercedes-Benz passenger car model series 

Optional prerequisite Attended training course "T0219F • Passenger Cars • Electrical System• Level I • Go" 

or has similar knowledge. 



Stand 08/2012 19



Title T0178F • Passenger Cars • Star Diagnosis • Level II • Run 



Objectives The participant can 

> Implement possible solutions to current application problems 

> Implement the basic procedure for troubleshooting and diagnosis of Mercedes-Benz 

passenger cars using the level model 

> Use Star Diagnosis individual programs for targeted troubleshooting/diagnosis 

> Efficiently use and proficiently handle HMS 990 Measurement Technology (particularly 

the universal oscilloscope) to check electrical components, sensors, actuators 

Contents > Exchange of experience and comparison of knowledge participants have gained in the 

practical use of Star Diagnosis, including all individual components 

> Effective use of Star Diagnosis programs for a targeted diagnosis of the electrical 

systems in the current Mercedes-Benz passenger car model series 

> Operation and use of Hermann Measurement Technology (HMS 990) - in particular the 

use of the universal oscilloscope - on electric components and systems 

> Basic approach during troubleshooting/diagnosis 

Optional prerequisite The participant has completed basic training course "T0177F • Passenger Cars • Star 

Diagnosis • Level I • Go" and "T0220F • Passenger Cars • Electrical System • Level II 

• Go" or has equivalent knowledge of passenger car electrical systems. 

Mandatory prerequisite T0177F • Passenger Cars • Star Diagnosis • Level I • Go 

T0220F • Passenger Cars • Electrical System • Level II • Go 




Note The content of this training is a part of cross-system competence training for repair 

technicians (system technicians). 


Stand 08/2012 20



Title T0219F • Passenger Cars • Electrical System • Level I • Go 




> Cite Ohm's law and apply it during troubleshooting 

> Name the most important electrical components in Mercedes-Benz passenger cars 

and describe their functions 

> Carry out various measurements using the multimeter (current, voltage, resistance) 

> Independently conduct simple troubleshooting with the aid of the workshop literature 

and a multimeter 

Contents > Conductivity of materials 

> Voltage types 

> Basic electrical variables 

> Ohm's law 

> Electricity hazards 

> Circuit types and their properties 

> Terminal designations 

> Testing electrical components 

> Practical work 

Optional prerequisite The participant has successfully worked through CBTs "Fundamentals of Electrics" (order 

no. 1290 4747), "Fundamentals of Electrical Components" (1290 4748) and "Wiring 

Diagrams" (1290 4722). 


Note This course is the first level of the Mercedes-Benz passenger car electrical system basic 

qualification series, consisting of three 2-day face-to-face training courses (see the 

qualification pathway for maintenance technicians) and several CBTs. 


Stand 08/2012 21



Title T0220F • Passenger Cars • Electrical System • Level II • Go 




> Carry out test, adjustment and repair work using digital multimeters, Star Diagnosis, 

including HMS990 Measurement Technology, oscilloscope and the Diagnosis Assistance 

System (DAS) on electrical systems in Mercedes-Benz passenger cars 

> Apply current Mercedes-Benz test and measuring equipment, service literature and the 

Workshop Information System (WIS) in a targeted manner for maintenance, diagnosis 

and repairs 

Contents > Electrical formulas 

> Control and regulation 

> Oscilloscope 

> Sensors and their signal forms 

> AC and DC voltage 

> Pulse width modulation 

> Diagnosis and networking 

> Fault types 



Optional prerequisite The participant has successfully completed the CBTs "Underlying Principles of Motor 

Vehicle Electrics/Electronics" Part 3 (order no. 1290 4749) and "Wiring Diagrams" Part 4 

(1290 4015). 

Previous participation in the following basic training courses: 

> "T0219F • Passenger Cars • Electrical System • Level I • Go" 

> "T0177F • Passenger Cars • Star Diagnosis • Level I • Go" or equivalent, wellfounded 

technical knowledge. 


Note This course is the second level of the Mercedes-Benz passenger car electrical system 

training, consisting of three 2-day face-to-face training courses (see the training for 

maintenance technicians) and several CBTs. 


Stand 08/2012 22



Title T0221F • Passenger Cars • Electrical system • Level III • Go 




> Reliably handle the current electrical test equipment approved by Mercedes-Benz 

> Describe the design and function of the various sensors and actuators and name and 

apply the corresponding measuring and testing options 

> Reliably recognize and eliminate resistance and discontinuities in electrical lines and 

connections 

> Perform accurate troubleshooting in electrical and electronic components 

> Name the different types of networking and perform troubleshooting 

Contents > Analog and digital sensors and actuators and their areas of application 

> Design and function of electrical and electronic circuits and their use in motor vehicles 

> Basic functions and types of data transfer 

> Basic function and structure of CAN networks 


Optional prerequisite > The participant has successfully completed the CBTs "Fundamentals of Sensors" 

(order no. 1290 4738) and "Sensors in Practice" (1290 4739). 

> Previous participation in the basic training course "T0178F • Passenger Cars • Star 

Diagnosis • Level II • Run" and participation in the training course "T0220F • Passenger 

Cars • Electrical Systems • Level II • Go" is recommended. 

> Corresponding solid technical knowledge. 


Note This course is the third level of the Mercedes-Benz passenger car electrical system 

training, consisting of three 2-day face-to-face training courses (see the training for 

maintenance technicians) and several CBTs. 


Stand 08/2012 23



Title T0446F • Passenger Cars • Complex Diagnosis and Troubleshooting with the SDScan 

Diagnostic Tool • Fly 




> Expand and consolidate his/her diagnostic knowledge by using SDscan applications 

> Read and interpret digital data telegrams 

> Eliminate false diagnoses by using SDscan 

> Identify and assess complex fault causes and their effects in the network (data 

telegram evaluation) 

> Localize bus wake-up events and bus keepawake units 

Contents > Familiarization with the SDScan diagnostic tool and use of tool on current vehicles 

> Diagnosis and detailed troubleshooting methods with the CAN tool 

> Recording and evaluation of CAN data telegrams on current vehicles 

Mandatory prerequisite T0070E • Passenger Cars • Fundamentals of diagnosing with "SDscan" • e-Training • 

Run 



Training Depth Fly Method Theorie 25%, Practice75% 


Stand 08/2012 24



Title T0073E • Passenger Cars • Fundamentals of the C-Class (W204, S204, and X204) • e- 

Training • Go 

Course Number T0073E-AA 



> Name the innovations in model series 204 

> Name the differences among the variants W204, S204, and X204 

> Communicate the advantages and features of model series 204 in a customer-friendly 

manner 

Contents Innovations and features in the W204 

> AKUBIS Special Broadcast on the S204 

> Innovations on the X204 

> Operation of the individual systems as well as overview of the design and function of 

the technical innovations, such as: 

- New Telematics Generation NTG4 

- Bluetooth telephone connectivity 

- Hierarchical bus system LIN networking 

- Intelligent battery sensor IBS 

- Intelligent lighting system ILS 

- PRE-SAFE with knee airbag 


Note The e-training is a summary of the basic information on the different variants within 

model series 204. It is intended to provide new employees and trainees with the 

opportunity to obtain fundamental information on model series 204. The acquired 

knowledge will be checked by means of a final test. 

Duration 5,0 hours 

Stand 08/2012 25



Title T0290F • Passenger Cars, Trucks, Vans • Gaseous Fuel Vehicles • Certificate of Competence 

• Go 


Target group System Technician Powertrain 

Objectives The participant 

> Knows the basic components, the design and function of mono- and bivalent gas 

systems and gas engines in Mercedes-Benz vehicles 

> Can implement safety precautions important for working on the gas systems of these 

vehicles 

> Can apply the legal requirements in practice 

> Can test for leaks in the system 

> Is able to perform repair work on vehicles with gaseous fuel engines 

Contents > Differences between natural gas and liquefied petroleum gas, risk potential 

> Product overview of Mercedes-Benz vehicles with gaseous fuel engines 

> Legal basis and regulations 

> Information on protective equipment/accident prevention 

> Design of various monovalent and bivalent gas systems 

> Measures to be taken prior to performing repairs on gas systems 

> Practical section, definition and function of components and performance of a leak 

test 

Optional prerequisite Basic knowledge of engine technology, ignitions, and mixture formation 


Note This training course will conclude with a final test. On successful completion, the 

participant receives a certificate that certifies the qualification/professional competence 

required by work safety and accident prevention regulations. 

Duration 1 day (per 8 hours) 

Stand 08/2012 26



Title T0265F • Passenger Cars, Trucks, Vans • Drive • Go 




> Name all components of the drivetrain and explain their function 

> Properly perform simple repairs and maintenance work on the drivetrain 

> Appreciate the necessity of carefully performed maintenance and repair work given 

specific knowledge of components and systems 

Contents > Various types of drives 

> Various clutch systems 

> Manual transmission, transfer case, planetary gear system, differential 

> Torque converter 

> Drive shafts and joints 



Note This course explains the tasks and functions of all components involved in the drivetrain. 

The target group of this course consists of trainees, semiskilled employees without 

automotive training and people reentering the industry. 

The content of this course is presupposed for performing maintenance and repair work 

on drivetrain components reliably and effectively as a maintenance technician, with the 

aid of the applicable service information. 


Stand 08/2012 27



Title T0297F • Passenger Cars, Trucks, Vans • Mechanical engine components • Go 




> Name the basic design of all engine types and explain their operation 

> Properly perform simple repairs and maintenance work on the engine 



Contents > Combustion engine, functioning and components 

> Differences between gasoline engine and diesel engine 

> Principles of operation 

> Lubrication and cooling systems 

> Workshop operations 



Note This course explains the tasks and functions of mechanical engine components. The 

target group of this course consists of trainees, semiskilled employees without 

automotive training and people reentering the industry. 





Stand 08/2012 28



Title T0298F • Passenger Cars, Trucks, Vans • Engine Combustion • Go 




> Name and explain all components for mixture formation and exhaust aftertreatment 

> Name the basic design of all engine types and explain their operation 

> Properly perform simple repairs and maintenance work on the engine 



Contents > Mixture formation 

> Mixture formation and injection systems in gasoline engines 

> Diesel engine injection systems 

> Ignition systems 

> Exhaust aftertreatment and emissions minimization 

> Peripheral systems 



Note This course explains the tasks and functions of mixture formation in gasoline and diesel 

engines and their peripheral systems. The target group of this course consists of 

trainees, semiskilled employees without automotive training and people reentering the 

industry. 





Stand 08/2012 29



Title T0299F • Passenger Cars, Trucks, Vans • Mechanics, Hydraulics and Pneumatics • Go 




> Name and apply basic physical concepts and (measuring) units of mechanics, 

hydraulics and pneumatics 

> Name and operate the usual measuring instruments and tools 

Contents > Mechanical fundamentals 

> Basic physical concepts and units of measure 

> Various types of materials 

> Operating fluids and auxiliary materials 

> Connections 

> Bearings and seals 

> Hydraulics and pneumatics 

> Testing equipment 

> Tools and workshop operations 



Note This course conveys a basic knowledge of physics, (measuring) units and concepts 

encountered by maintenance technicians in their everyday work. The target group of this 

course consists of trainees, semiskilled employees without automotive training and 

people reentering the industry. 

The content of this course is a prerequisite for reliably and effectively performing 

maintenance and repair work as a maintenance technician, with the aid of the applicable 

service information. 


Stand 08/2012 30



Title T0166F • Vans • Vario • Go 



Objectives The participant can apply basic knowledge about product, diagnosis and repair 

technology to the overall vehicle. 

Contents > Latest Vario product technology 

> Design and function: 

- Pump-Line-Nozzle system 

- Vehicle engine control 

- Exhaust aftertreatment (BlueTEC®) 

- Transmission 

- Brake system 

- Electrical system 

- Drive authorization system 

> Simple fault diagnosis and practical exercises on the vehicle with current diagnostic 

systems 

> Maintenance and repair of various systems 

Optional prerequisite The participant has completed basic training course "T0179F • Trucks, Vans • Star 

Diagnosis • Level I • Go" and basic training course "P0019F • WIS/ASRA 3 for 

Workshop Specialists • Go" or has equivalent knowledge. 



Stand 08/2012 31



Title T0119F • Vans • Product Qualification of the Vito E-CELL • Go 




> Describe and take the required safety precautions for working on the Vito E-CELL 

> Describe the task, design, function and location of the high-voltage components 

> Properly carry out the preparatory procedures and service operations on the vehicle 

> Perform diagnostic operations on the vehicle's high-voltage system 

Contents > Task, design and function of high-voltage components in the vehicle 

> Procedure for disabling the high-voltage system 

> Disable the power in the HV system 

> Repair procedure when disabling the high-voltage system (power disable event log, 

restart operations, etc.) 

> System network and integration in the overall vehicle network 

> Diagnostic work on the vehicle 

> Repair information (e.g. installation/removal of components) 

> Practical work on the vehicle and the system 

Mandatory prerequisite T0001F • Passenger Cars, Trucks, Vans, smart, Truck FUSO • High-Voltage Qualification 

for Motor Vehicles • Go 




Note In order to successfully conclude the product qualification, you are required to 

successfully pass a high-voltage awareness and qualification training. IMPORTANT! 

Persons with electronic implants (e.g. pacemakers) are not permitted to work on highvoltage 

systems. They may not do any practical work on the HV system during training 

and are not HV-certified after the conclusion of training. 


Stand 08/2012 32



Title T0165F • Vans • Vito and Viano (BR 639) • Go 




technology to the overall vehicle 

Contents > Latest Vito and Viano product technology 

> Design and function of 

- Engines 

- Transmissions 

- Chassis and vehicle dynamics systems 

- All-wheel drive 


- Instrumentation 

- Vehicle networking 

- Access and drive authorization systems 

- Heating and climate control 

- Safety and comfort systems 

> Simple fault diagnosis and practical exercises on the vehicle with current diagnostic 

systems 


Optional prerequisite The participant has successfully completed training course "T0179F • Trucks, Vans • 

Star Diagnosis • Level I • Go", "P0019F • WIS/ASRA 3 for Workshop Specialists • Go" 

or has equivalent knowledge. 


Note This training is not a substitute for more advanced training courses. It forms the basis for 

advanced professional qualification. 


Stand 08/2012 33



Title T0169F • Vans • Sprinter (BR 906) • Go 




technology to the overall vehicle 

Contents > Current Sprinter product technology (model series 906) 


- Engines 

- Transmissions 

- Chassis and vehicle dynamics systems 

- All-wheel drive 


- Instrumentation 


- Access and drive authorization systems 


- Safety systems 

- Comfort systems 

> Body topics 

> Fault diagnosis and practical exercises on the vehicle with current diagnostic systems 



Star Diagnosis • Level I • Go" and "P0019F • WIS/ASRA 3 for Workshop Specialists • 

Go" or has equivalent knowledge. 

Training Depth Go Method Theorie 100% 

Note We recommend first working through the e-training "T0049E • Vans • Sprinter (BR 906) 

• e-Training • Go". 


Stand 08/2012 34



Title T0400F • Vans • Sprinter (BR 906) • Training for Body Manufacturers • Run 


Target group Other 


> Name the most important Mercedes-Benz workshop systems for body manufacturers 

and the contents of these systems 

> Apply the body/equipment mounting directives for bodies and conversions relevant for 

the Sprinter 

> Describe the information on product liability 

> State the limits for intervention in the on-board electrical system for conversions and 

retrofits 

> Recognize cross-control unit functions 

> Retrofit the parameterizable special module (PSM) 

> Knows the basic functions of the PSM 

Contents > Information on the basic vehicle 

> Overview of 

- Workshop Information System (WIS) 

- Electronic Parts Catalog (EPC) 

- Diagnosis Assistance System (DAS) 

- Portals 

> Practical examples of DAS and wiring diagrams 

> Product liability and body manufacturer guidelines 

> Overview 

- Wiring diagrams and legends 

- Power supply 

- Battery, alternator, fuses 

- Simple voltage taps 

- Pre-installations and retrofits 

- Cable routing 

> Networking fundamentals 

> SCN coding/flashing 

> Parameterizable Special Module (PSM) 

- Base function 

- Power take-offs 

- Practical examples 

- PSM support 

> Central locking, electric sliding door, KEYLESS-GO 

> Special features of chassis modifications 

> Body guidelines and corrosion protection 


Note The participant has very good knowledge in the field of vehicle electrical/electronic 

systems. 

Stand 08/2012 35


Stand 08/2012 36



Title T0877E • Vans • Qualification Program for Maintenance Technicians • Exit exam • Go 



Objectives The participant's knowledge is determined for the competence areas. 

Contents This is an online test designed to assess theoretical knowledge in the following fields: 

> Fundamentals of engine combustion and mechanics 

> Hydraulic pneumatics 

> Drive 

> Chassis 

> Electrical system 

> Maintenance and service 

Mandatory prerequisite T0688E • Vans • Qualification Program for Maintenance Technicians • Initial Test • Go 




Note The test is part of the qualification program for Mercedes-Benz Maintenance Technicians. 

Duration 0 hours 

Stand 08/2012 37



Title T0212F • Trucks, Vans • Mercedes-Benz Product Technology • Maintenance and Service 

• Go 




> Name the various Mercedes-Benz commercial vehicle model series and say which 

major assemblies and systems are found in each 

> Name and operate the systems required for carrying out maintenance and repair work 

> Carry out the different maintenance work according to the maintenance procedures 

Contents > Overview of Mercedes-Benz commercial vehicle models 

> Innovations 

> Vehicle documentation and vehicle data card 

> Design group overview and logic 

> Symbols in the documentation 

> Significance and use of Specifications for Operating Fluids 

> Flat rates and standard texts 

> Need for maintenance 

> Design and function of the maintenance systems (Telligent® maintenance system) 

> Telligent® brake system (BS) 


Note The design and the operation/function of the individual maintenance systems and items 

are specifically worked on in the practical work section. 

The content of this course is a prerequisite for reliably and effectively performing 

maintenance work on Mercedes-Benz commercial vehicles as a maintenance technician, 

with the aid of the applicable service information. 


Stand 08/2012 38



Title T0222F • Trucks, Vans • Electrical System • Level I • Go 




> Name the basic electrical variables and their relationship to one another (Ohm's law) 

> Name the basic electrical components in the vehicle and describe their functions 

> Independently conduct measurements on the vehicle with the aid of the workshop 

literature and a multimeter 

Contents > Conductivity of materials 

> Voltage types 

> Basic electrical variables 

> Ohm's law 



> Terminal designations 



Optional prerequisite Completion of the CBTs on "Underlying Principles of Electrics, Part I and Part II" and 

"Wiring Diagrams Part I". 


Note This course is the first level of the Mercedes-Benz commercial vehicle electrical system 

basic qualification series, consisting of three 2-day face-to-face training courses (see the 



Stand 08/2012 39



Title T0223F • Trucks, Vans • Electrical System • Level II • Go 




> Accurately apply current Mercedes-Benz test and measuring equipment, service 

literature and the Workshop Information System (WIS) for maintenance, diagnosis and 

repairs 


including HMS Measurement Technology, oscilloscope and the Diagnosis Assistance 

System (DAS) on electrical systems in commercial vehicles 

Contents > Electrical formulas 



> Sensors and their signal forms 

> AC and DC voltage 

> Pulse width modulation 

> Diagnosis and networking 

> Fault types 



Optional prerequisite The participant has worked through the CBTs "Passenger Car Wiring Diagrams" (order no. 

1290 4749) "Electrical Machines" (order no. 1290 4015 ) and attended basic training 

course "T0222F • Trucks, Vans • Electrical System • Level I • Go". 


Note This course is the second level of the Mercedes-Benz commercial-vehicle electrical 

system training, consisting of three 2-day face-to-face training courses (see the training 

for maintenance technicians) and several CBTs. 


Stand 08/2012 40



Title T0224F • Trucks, Vans • Electrical System • Level III • Go 




> Independently select and confidently use the right measurement and testing 

equipment for the current fault 

> Describe the design and function of the various sensors and actuators and name and 

apply the corresponding measuring and testing options 

> Reliably recognize and eliminate resistance and discontinuities in electrical lines and 

connections 

> Perform results oriented troubleshooting on electrical and electronic components 

Contents > Checking and laying out electrical lines and connections 

> Adapting existing vehicle systems to fit individual customer requests 

> Analog and digital sensors and actuators and their areas of application 

> Inputs and outputs of various control units and their testing and measurement options 

> Design and function of electrical and electronic circuits and their use in motor vehicles 

> Conversion of analog signals to digital signals 

> Basic functions and types of data transfer 


Optional prerequisite The participant has worked through CBTs "The Fundamentals of Sensors" (order no. 

1290 4738 ) and "Sensors in Practice" (1290 4739) and attended the following basic 

training courses: 

> T0222F • Trucks, Vans • Electrical System • Level I • Go and 

> T0223F • Commercial Vehicle Electrical System • Level II - Go or has equivalent, wellfounded 

technical knowledge 


Note This course is the third level of the Mercedes-Benz commercial vehicle electrical system 

basic qualification series, consisting of three 2-day face-to-face training courses (see the 



Stand 08/2012 41



Title T0179F • Trucks, Vans • Star Diagnosis • Level I • Go 




> Operate Star Diagnosis, including the individual components of the hardware and 

software 

> Independently implement the regular updates according to requirements 

> Use Star Diagnosis on Mercedes-Benz commercial vehicles for simple tests, control 

unit parameterization, reading out fault memory and troubleshooting 

Contents > Individual Star Diagnosis components, hardware design 

> User interface and fundamentals for all Star Diagnosis software programs 

> Update process and procedures, installation options 

> Application of the individual Diagnosis Assistance System (DAS), Workshop 

Information System (WIS), and StarUtilities programs 

> Practical application of Star Diagnosis for carrying out simple troubleshooting on 

current Mercedes-Benz commercial vehicles 

Optional prerequisite Attended training course "T0222F • Trucks, Vans • Electrical System • Level I • Go", 

or has equivalent knowledge. 



Stand 08/2012 42



Title T0180F • Trucks, Vans • Star Diagnosis • Level II • Run 




> Implement possible solutions to current application problems 

> Implement the basic procedure during diagnosis/troubleshooting and SCN coding 

> Use the individual Star Diagnosis programs DAS and HMS 990 Measurement 

Technology to perform targeted diagnoses/troubleshooting 

> Use and operate the HMS 990 Measurement Technology (particularly the universal 

oscilloscope) efficiently and reliably when testing electrical components, sensors, and 

actuators 

Contents > Exchange of experience and comparison of knowledge participants have gained in the 

practical use of Star Diagnosis, including all individual components 

> Making effective use of the networked Star Diagnosis with DAS, HMS 990 and SD 

Media programs for targeted diagnosis in the current commercial vehicle model series 

> Operating and applying HMS 990 Measurement Technology to perform measurements 

on the components, sensors and actuators in electrical systems, focusing on the use of 

the universal oscilloscope 

> Basic approach to troubleshooting/diagnosis 


Diagnosis • Level I • Go" and "T0222F • Trucks, Vans • Electrical System • Level I • 

Go" or has equivalent knowledge of commercial vehicle electrical systems. 

Mandatory prerequisite T0179F • Trucks, Vans • Star Diagnosis • Level I • Go 

T0223F • Trucks, Vans • Electrical System • Level II • Go 




Note The training is a part of cross-system competence training for repair and system 

technicians 


Stand 08/2012 43



Title T0139F • Trucks • Axor 2 Road Vehicle • Go 



Objectives The participant can apply knowledge of the latest product, diagnostic and repair 

technology during simple maintenance, test and repair operations on the drivetrain and 

chassis. 

Contents > General Axor 2 product technology 

> Basic design and function: 


- Commercial vehicle electrical systems 

- Telligent® maintenance system 

- Telligent® brake system 

- Telligent® level control 

- Telligent® gearshift 

- PowerShift 

- Hydraulic-pneumatic power shift 

- Current transmission model series 

- Model series 900 and 457 engines 

> Using the service literature 

> Operating the on-board diagnostic system 

> Adjusting the steering 

> General maintenance and repair work 

> Diagnosing and remedying minor malfunctions using the service literature and current 

diagnostic systems 


Star Diagnosis • Level I • Go" and training course "X0164F • WIS/ASRA for Parts 

Specialists • Module 2.1 • Go" or has equivalent knowledge. 



Stand 08/2012 44



Title T0146F • Trucks • Actros Road Vehicle • Go 




> Explain the maintenance and operation of the Actros and describe the most important 

new features 

> Apply knowledge of the latest product, diagnostic and repair technology as part of 

simple maintenance, test and repair operations on the drivetrain and chassis 

Contents > General Actros product technology 


- KontAct vehicle networking 


- Telligent® maintenance system 

- Telligent® brake system 2 


- Telligent® gearshift 

- Current transmission model series 

- Model series 500 engines 




> PowerShift 





Star Diagnosis • Level I • Go" and training course "P0019F • WIS/ASRA 3 for Workshop 

Specialists • Go" or has equivalent knowledge. 



Stand 08/2012 45



Title T0140F • Trucks • Distributor Vehicle Atego 2 • Go 




technology during simple maintenance, test and repair operations on the drivetrain and 

chassis. 

Contents > Atego 2 general product technology 




- Telligent® automatic gearshift 

- Telligent® brake system 


- Transmissions G56 to G131 

- Model series 900 engine 




> General maintenance and repair work on the Atego 2 




Star Diagnosis • Level I • Go" and training course "X0164F • WIS/ASRA for Parts 




Stand 08/2012 46



Title T0798F • Trucks • New Atego and New Construction Site Vehicle • Go 




> Operate the new systems in the vehicles and explain how they work 

> Perform initial repair work on the new systems in accordance with the manufacturer's 

specifications 

> Perform the initial diagnostic steps required to repair the systems 

Contents Procedures for repair work: 

> Functions of the new systems: drivetrain, comfort, drive authorization, safety and 

telecommunications 

> Operation of these systems 

> Maintenance and repair 

> Diagnosis/Xentry 

> Special considerations for service 

Mandatory prerequisite T0108E • Trucks • New Atego • e-Training • Go 





Stand 08/2012 47



Title T0108E • Trucks • New Atego • e-Training • Go 




> Describe the innovations made to the most important technical systems, components 

and major assemblies 

> Communicate innovations in a customer-focused manner 

Contents Description of the individual systems and an overview of the location, design and basic 

functions of the technical innovations, including: 

> Engines 

> Exhaust aftertreatment 

> Gearshift equipment and clutch systems 

> Vehicle electrical components, on-board electrical system and networking 

> Comfort and passive safety systems 

> Telecommunications 

> Retrofits and accessories 


Note The e-Training is preparation for the training course "The New Atego and New Trucks for 

the Construction Industry". 


Stand 08/2012 48



Title T0141F • Trucks • Zetros Off-Road Trucks • Run 




technologies while performing simple maintenance, test and repair work. 

Contents Zetros general product technology 


- ABS brake system 

- Model series 926 engine 

- Automatic Transmissions 

- Transmission G131 

- Transfer case VG 1700 

- Tire pressure control system 

> Electrical system for the non-civilian sector 




Optional prerequisite The participant has successfully completed basic training course "T0146F • Trucks • 

Actros Road Vehicle • Go" or "T0140F • Trucks • Atego2 Distributor Vehicle • Go" or 

has equivalent knowledge. 



Stand 08/2012 49



Title T0120F • Trucks • Market launch training for new trucks for long-distance haulage • Go 






instructions 




telecommunication 




> Special features for service 



Stand 08/2012 50



Title T0107E • Trucks • The New Antos • e-Training • Go 









> Engines 


> Gearshift equipment and clutch systems 


> Comfort and passive safety systems 




Note The e-Training prepares the participant for the training course "T0415F • Trucks • The 

New Antos • Go" 


Stand 08/2012 51



Title T0415F • Trucks • The New Antos • Go 















Mandatory prerequisite T0107E • Trucks • The New Antos • e-Training • Go 





Stand 08/2012 52



Title T0422F • Trucks • The new Actros and Antos • On-Board Electrical System and System 

Networking for Body Manufacturers • Run 




> Describe the basic design and most important functions of the system network in the 

on-board electrical system of The New Star of Long-Distance Transport 

> Properly network the body and vehicle systems with each other. 

> Parameterize power take-off functions 

Contents > On-board electrical system design, control unit networking and module functions 

(SAM, CGW) 

> Design and function of modular switch panel in interior compartment 

> Retrofitting individual components and additional lamps, picking off important 

potentials and signals 

> Parameterization of power take-off functions 

> Use of existing preinstallations (e.g. telephone, radio, etc.) and telematics interface 

Optional prerequisite Knowledge of the on-board electrical system and basic knowledge of the PSM. 


Note Participants can refresh their knowledge using the CBT programs "Parameterizable 

Special Modules, Parts 1-2" and "Controller Area Network (CAN)". 


Stand 08/2012 53



Title T0442F • Trucks • Overall Vehicle • Actros BR 963 • Go 









> Functions of the new systems: drivetrain, comfort, drive authorization, safety 

telecommunication and suspension 





Mandatory prerequisite T0095E • Trucks • Actros BR 963 • e-Training • Go 





Stand 08/2012 54



Title T0802F • Trucks • Overall Vehicle • Distribution Transport, Model Series 963 • Go 




















Stand 08/2012 55



Title T0780F • Truck FUSO • Canter TF Model • Go 




technology to the vehicle. 

Contents > Vehicle concept and vehicle overview: Canter TF 

> Installation locations of various components 

> Workshop literature and workshop information 

> Parts literature Caps 

> Vehicle electrical system 

> Brakes and brake systems 

> Access and drive authorization systems 

> Heating, climate control 

> Speed limiting systems 

> Axle with locking differential 

> Fault diagnosis and practical exercises on the vehicle 


Optional prerequisite The participant has completed basic training course "T0179F• Trucks, Vans • Star 

Diagnosis • Level I • Go" or has equivalent knowledge. 



Stand 08/2012 56



Title T0196F • Truck FUSO • Canter • Fundamentals for Operations with Mercedes-Benz 

Diagnostic System (Star Diagnosis) • Go 





Contents > Vehicle concept and vehicle overview: Canter TD Euro III, Euro IV and Euro V 











(flash code, Star Diagnosis) 


Optional prerequisite The participant has completed basic training course "T0179F• Trucks, Vans • Star 

Diagnosis • Level I • Go" or has equivalent knowledge. 


Note This training course is for operations who use the Mercedes-Benz diagnostic system (Star 

Diagnosis). 


Stand 08/2012 57



Title T0881E • Trucks • Qualification Program for Maintenance Technicians • Exit exam • Go 




Contents This is an online test designed to assess theoretical knowledge in the following fields. 

> Fundamentals of engine combustion and mechanical engine systems 

> Hydraulics and pneumatics 

> Drive 

> Chassis 


> Maintenance and service 

Mandatory prerequisite T0687E • Trucks • Qualification Program for Maintenance Technicians • Initial Test • 

Go 




Note The test is part of the qualification program for Mercedes-Benz Maintenance Technicians. 


Stand 08/2012 58


Department Maintenance 

Title T0694F • Passenger Cars • Maintenance Service • New Models • New Features and 

Modifications • Run 



Objectives The participant is familiar with: 

> The procedure for reliably performing maintenance services on the new passenger car 

models 

> The scope of maintenance for model changes and new models 

> The latest tools and aids for maintenance and can use them 

Contents > Service objectives (zero-error target) 

> Tools and shop aids 

> New features and modifications in maintenance procedures 

> Special features in new vehicle models (modifications/new features) 

> Service measures and their processing 

> Importance of external appearance (what does the customer see?) 

> Maintenance services and their importance for customer satisfaction 

> Importance of workshop tests 

> Workshop quality handbook 

Optional prerequisite Participation in a basic maintenance service training (Go) within the last two years or in 

an advanced maintenance service training (Run) within the last calendar year. 

Training Depth Run Method Theorie 100% 

Note In accordance with the specifications in the Mercedes-Benz maintenance service training 

manual, employees that perform maintenance services must participate in basic 

maintenance service training (Go) every three years and maintenance service advanced 

training (Run) for new features/modifications and new models every year. 


Stand 08/2012 59


Department Maintenance 

Title T0217F • Trucks, Vans • Maintenance Service • Go 




> The procedure for reliably performing maintenance services on Mercedes-Benz 

commercial vehicles 

> All of the documentation necessary for a maintenance service (MS sheets, MS 

manuals, WIS, TIPS, etc.) 

> How important it is to the customer that maintenance services have been performed 

properly 

> The importance and function of various Telligent® maintenance systems 

The maintenance service training courses offered by AutomotiveTraining are intended to 

make your daily work easier. 

We make sure that your team is always up to date on maintenance service topics. 

Contents > Service objectives (zero-error target) 

> Maintenance service quality - what does this mean? 

> Sequence of maintenance services and instructions for implementation 

> Use of maintenance service literature 

> Special features of new vehicle models 

> Service measures and their processing 

> Importance of external appearance (what does the customer see?) 

> Maintenance services and their importance for customer satisfaction 

> Importance of workshop tests 

> Workshop quality handbook 


Note The certificate which is issued can be submitted to the MBVD as proof of maintenance 

service training. 

In accordance with the specifications in the Mercedes-Benz maintenance service training 

manual, employees that perform maintenance services must participate in basic 

maintenance service training (Go) every three years and maintenance service advanced 

training (Run) for new features/modifications and new models every year. 


Stand 08/2012 60


Department On-board Electrical System, Bus System 

Title T0004F • Passenger Cars, Trucks, Vans, smart • Diagnosis Strategy 1 • Go 




> Describe the concept and purpose of a diagnostic strategy 

> Develop an all-categories diagnosis strategy based on the levels model 

> Apply the current industry-specific diagnoses and diagnostic aids and evaluate their 

results and develop them further 

> Describe the various fault types and their effects 

> Implement his/her daily work more structured and goal-oriented 

Contents > Diagnoses according to the levels model 

> Faults and fault types 

> Application of the industry-specific diagnostic aids (XENTRY, DAS,...) 

> Practical work regarding diagnoses with and without fault codes 

> Evaluating the on-board diagnosis 

Optional prerequisite The participant has good knowledge of Star Diagnosis as well as HMS990 or has 

completed training course "HMS990 T0178F • Passenger Cars • Star Diagnosis Level II 

• Run" or "T0180F • Trucks, Vans • Star Diagnosis Level II • Run". 



Stand 08/2012 61



Title T0445E • Passenger Cars • Fundamentals of SDconnect with On-Board Electrical and 

Bus Systems • e-Training • Go 



Objectives The participant can describe the design and functions of the on-board electrical systems 

and bus systems 

Contents Fundamental knowledge of 

> Design and function of on-board electrical and bus systems 

> Current data bus technologies 


Note The participant is proficient in the use of Star Diagnosis and Hermann Measurement 

Technology. He/she has a good knowledge of vehicle electronics and electrical 

components. 

The level of knowledge can be checked and refreshed with CBT programs 1290 

4757/4758/4759 (Principles of Motor Vehicle Electronics Parts 1 to 3) and 1290 4012 

(Sensors and Actuators). 


Stand 08/2012 62



Title T0514F • Passenger Cars • On-Board Electrical and Bus Systems • Run 




> Perform a specific diagnosis in the current on-board electrical systems 

> Successfully diagnose various systems in networking 

> Repair considering EMC measures 

Contents > Design, function of on-board electrical system and energy management 

- Information evaluation of the intelligent battery sensor 

- ECO start/stop function 

> Current data bus systems in passenger cars 

- Topology of vehicle networking 

- Functions and data transfers in networking 

> Control unit networking 

- Control unit coding and software programming 

- Electromagnetic compatibility (EMC) 

> Diagnostic work with troubleshooting on current model series 

Mandatory prerequisite T0445E • Passenger Cars • Fundamentals of SDconnect with On-Board Electrical and 

Bus Systems • e-Training • Go 




Note The participant is proficient in the use of Star Diagnosis and Hermann Measurement 

Technology. He/she has a good knowledge of vehicle electronics and electrical 

components. 

Participants can test and refresh their knowledge using the CBT programs "Principles of 

Motor Vehicle Electronics" parts 1-3 (order nos. 12904757, 12904758, 12904759) and 

"Sensors and Actuators" (12904012). 


Stand 08/2012 63



Title T0070E • Passenger Cars • Fundamentals of Diagnosing with SDscan • e-Training • 

Run 


Target group System Technician Comfort and Safety 


> Name the various components of the multiplexer (SDconnect) 

> Explain the various ways of connecting Star Diagnosis compact3w to the multiplexer 

> Describe the basic procedure for configuring the device 

> Explain the difference between integration in DAS and the expert mode 

> Explain the difference between a bus wake-up event and a bus keep awake unit 

> Basically describe the individual fields of a CAN message 

Contents > Star Diagnosis compact3w with the SDconnect multiplexer 

> Equipment connection options and configuration 

> SDscan as a function in DAS and as an expert mode feature 

> Structure of a data telegram 



Stand 08/2012 64



Title T0227F • Passenger Cars • Diagnosis and Troubleshooting with SDScan • Run 




> Expand and consolidate his/her diagnostic knowledge by using SDscan applications 

> Read and interpret digital data telegrams 

> Eliminate false diagnoses by using SDscan 

> Identify and assess complex fault causes and their effects in the network (data 

telegram evaluation) 

> Localize bus wake-up events and bus keepawake units 

Contents > Become familiar with the SDscan diagnostic tool and use it on current vehicle models 

> Diagnosis and detailed troubleshooting methods with the CAN tool 

> Record and analyze CAN data telegrams from the vehicle 

Mandatory prerequisite T0070E • Passenger Cars • Fundamentals of diagnosing with "SDscan" • e-Training • 

Run 





Stand 08/2012 65



Title T0041E • Vans • On-board Electrical Systems, System Networking, Instrumentation • e- 

Initial Test • Go 



Objectives The participant proves that he/she fulfills the necessary basic occupational prerequisites 

for participating in the face-to-face training course "T0250F • Vans • On-board Electrical 

Systems, System Networking, Instrumentation • Sprinter (BR 906), Vito/Viano (BR 639) 

• Run". 

Contents Test questions from the fields of on-board electrical systems, system networking and 

sensor systems 


Note The initial test is the prerequisite for participation in "T0250F • Vans • On-Board 

Electrical Systems, System Networking, Instrumentation • Sprinter (BR 906), Vito/Viano 

(BR 639) • Run". The test is derived from contents from the CBT online programs "The 

Fundamentals of Networking" (order no.1290 4756 02) and "Sensors in Motor Vehicles", 

Part 1 (1290 4738 02). 


Stand 08/2012 66



Title T0250F • Vans • On-board electrical systems, system networking, instrumentation • 

Sprinter (BR 906), Vito/Viano (BR 639) • Run 




> Describe the design and new features of the on-board electrical systems and the 

current CAN technology and bus systems and also describe their basic functions 

> Describe all variants of data transfer used in the van 

> Describe the functions and diagnosis of the battery and alternator management 

system 

> Describe how to activate the latest ECO-Start stop function in the network 

> Propose solutions for current complaints 

Contents > Complete on-board electrical system architecture and control unit networking, 

including CAN technology of the current van model series 

> Battery sensor, battery management and alternator management 

> Headlamp variants and their adjustment 

> Interrelation of different systems within the overall network 

> Current topics and diagnostic cases 

Optional prerequisite The participant has good knowledge of vehicle electrical systems and is proficient in 

working with the Workshop Information System (WIS), Diagnosis Assistance System 

(DAS), Measurement Technology (HMS) and wiring diagrams. 

Mandatory prerequisite T0041E • Vans • On-board Electrical Systems, System Networking, Instrumentation • e- 





Note Participants can test and refresh their knowledge using the CBT programs "W4756 • 

Passenger Cars, Trucks, Vans • CBTT • Test on Fundamentals of Networking • Go" and 

"Sensors in Motor Vehicles", "W4738 • Passenger Cars, Trucks, Vans • CBTT • Test on 

Sensors in Motor Vehicles • Part 1 • Go", "W4739 • Passenger Cars, Trucks, Vans • 

CBTT • Test on Sensors in Motor Vehicles • Part 2". 

This course is the basic training course for all prospective van system technicians. 


Stand 08/2012 67



Title T0796E • Vans • On-board Electrical Systems, System Networking, Instrumentation • e- 




Objectives The participant proves that he/she fulfills the necessary basic occupational prerequisites 

for participating in the face-to-face training course "T0795F • Vans • On-board Electrical 

Systems, System Networking, Instrumentation • Sprinter (BR 906), Vito/Viano (BR 639) 

and Citan • Run". 

Contents Test questions from the fields of on-board electrical systems, system networking and 

sensor systems for vans. 


Note The initial test is the prerequisite for participation in "T0795F • Vans • On-Board 

Electrical Systems, System Networking, Instrumentation • Sprinter (BR 906), Vito/Viano 

(BR 639) and Citan • Run". The test is derived from contents from the CBT online 

programs "The Fundamentals of Networking" (order no.1290 4756 02) and "Sensors in 

Motor Vehicles", Part 1 (1290 4738 02). 


Stand 08/2012 68



Title T0795F • Vans • On-board Electrical Systems, System Networking, Instrumentation • 

Sprinter (BR 906), Vito/Viano (BR 639) and Citan • Run 




> Describe the design and new features of the on-board electrical systems and the 

current CAN technology and bus systems and also describe their basic functions 

> Describe all variants of data transfer used in the van 

> Describe the functions and diagnosis of the battery and alternator management 

system 

> Describe how to activate the latest ECO start/stop function in the network 

> Describe particularities in the Citan's on-board electrical system 

> Propose solutions for current complaints 

Contents > Complete on-board electrical system architecture and control unit networking, 

including CAN technology, for the current van model series 

> Battery sensor, battery management and alternator management 

> Headlamp variants and their adjustment 

> Interrelation of different systems within the overall network 

> Current topics and diagnostic cases 

> The latest on the Citan 

Optional prerequisite The participant has very good knowledge in the field of vehicle electrical systems and is 

proficient in the use of the Workshop Information System (WIS), Diagnosis Assistance 

System (DAS), Measurement Technology (HMS) and wiring diagrams. 

Mandatory prerequisite T0041E • Vans • On-board Electrical Systems, System Networking, Instrumentation • e- 





Note Participants can test and refresh their knowledge using the CBT programs "W4756 • 

Passenger Cars, Trucks, Vans • CBTT • Test on Fundamentals of Networking • Go" and 

"Sensors in Motor Vehicles", "W4738 • Passenger Cars, Trucks, Vans • CBTT • Test on 

Sensors in Motor Vehicles • Part 1 • Go", "W4739 • Passenger Cars, Trucks, Vans • 

CBTT • Test on Sensors in Motor Vehicles • Part 2". 

This course is the basic training course for all prospective van system technicians. 


Stand 08/2012 69



Title T0252F • Vans • Retrofits, Attachments and Conversions, SCN coding • Run 




> Carry out retrofits and conversions with the aid of SCN coding 

> Describe the work procedure for retrofits and conversions 

> Name the special considerations when activating or deactivating functions 

> Identify the control units affected by retrofitting and carry out the parameterization 

required in the networking 

> Name the special considerations to be observed during retrofitting (mechanical 

components, legal requirements, body/equipment mounting directives, etc.) 

Contents > Retrofits/conversions 

> Parameterization of practical examples 

> SCN online/off-line 

> Planning and execution of retrofitting/conversions with corresponding software 

adaptation 

Optional prerequisite The participant has good knowledge of the Vito/Viano and Sprinter BR 906. He/she is 

proficient in the use of the Workshop Information System (WIS) and Diagnosis Assistance 

System (DAS). 



Stand 08/2012 70



Title T0068E • Vans • Parameterizable Special Module (PSM) • e-Training • Run 



Objectives The participant meets the prerequisites for the face-to-face training 

Contents > Special features of engine functions 

> Logic functions 

> Pinout diagram 

> PWM functions 

> Protection, potentials and functions of the inputs and outputs 

> e-Final Test 


Note This e-Training is a prerequisite for participation in training course "T0254F• Vans • 

Parameterizable Special Module (PSM), Vito/Viano (BM 639), Sprinter (BM 906) • Run" 

and for participation in training course "T0253F • Vans • Practice-Oriented 

Supplementary Training on the Parameterizable Special Module (PSM) • Sprinter (BM 

906) and Vito, Viano • Run". 


Stand 08/2012 71



Title T0254F • Vans • Parameterizable Special Module (PSM), Vito/Viano (BM 639), Sprinter 

(BM 906) • Run 




> Describe the design and function of the parameterizable special module and its 

integration in the on-board electrical system 

> Parametrize the special module as specified by the customer order, under 

consideration of safety-relevant aspects, and 

> Perform specific diagnoses 

Contents > Design and function of the parameterizable special module 

> Standard coding, e.g. retarder, rpm control, recreational vehicles, Kerstner refrigerated 

vehicles and taxis 

> Planning and implementation of freely selectable parameters 

> Combined parameterization consisting of logic functions such as timer, threshold 

switch, counter, flip-flop, hysteresis block and logic block 

> Practice-oriented parameterization exercises using the service literature 

> Power take-offs 

> Engine functions, such as constant/variable working speed control, external engine 

start/stop 

> Notes on the body manufacturer CAN 

> Notes on product liability 

Optional prerequisite The participant is conversant with the operation and handling of the measuring and 

diagnostic equipment. 

Mandatory prerequisite T0068E • Vans • Parameterizable Special Module (PSM) • e-Training • Run 





Stand 08/2012 72



Title T0253F • Vans • Practice-Oriented Supplementary Training on the Parameterizable 

Special Module (PSM) • Sprinter (BR 906) and Vito, Viano • Run 




> Refresh and deepen the knowledge gained from previous PSM training courses 

> Supplement what has been learned with specific practical work 

> Scope out solutions by examining the parameterization cases brought to the course 

> Learn from the experience of other participants 

Contents > Refresh and deepen knowledge about the PSM 

> Work through the case studies brought to the course 

> Tips and tricks 

> Exchange of experience 

Mandatory prerequisite T0068E • Vans • Parameterizable Special Module (PSM) • e-Training • Run 




Note Participants in this training course must possess a fair amount of PSM experience. 


Stand 08/2012 73



Title T0194F • Truck FUSO • Canter • Electrical/Electronic Systems and On-Board Electrical 

System for Operations with Mercedes-Benz Diagnostic System (Star Diagnosis) • Run 







> Apply the latest service literature in a targeted manner for maintenance, diagnosis and 

repair 


including the HMS Measurement Technology, oscilloscopes and the Diagnosis Assistance 

System (DAS) on electrical systems in the Canter and on components, sensors and 

actuators 


> Independently plan targeted diagnostic steps for the FUSO Canter 

> Initiate/carry out appropriate remedial measures 

Contents > Basic electrical variables 

> Ohm's law 






> ECU parameterization 

> Proper testing of networking 

> User interface and fundamentals of the Star Diagnosis software programs 


> Efficient use of Star Diagnosis and the DAS and HMS 990 programs 

> Strategies for diagnosing electrical and electronic systems 

> Practical work on guided diagnosis based on the diagnosis model 

Optional prerequisite The participant has basic knowledge of electrical systems. 



Stand 08/2012 74



Title T0195F • Truck FUSO • Canter • Electrical systems/electronics and on-board electrical 

system for companies with the Multi Use Tester (MUT 3) diagnostic system. • Run 







> Apply the latest service literature in a targeted manner for maintenance, diagnosis and 

repair 

> Carry out test, adjustment and repair work using digital multimeters, MUT 3 and 

oscilloscope on electrical systems in the Canter and on components, sensors and 

actuators 


> Independently plan targeted diagnostic steps for the Canter 

> Initiate and carry out appropriate remedial measures 

Contents > Basic electrical variables 

> Ohm's law 






> ECU parameterization 

> Proper testing of networking 

> User interface and fundamentals of the MUT 3 software programs 


> Efficient use of MUT 3 and the MUT III programs 

> Strategies for diagnosing electrical and electronic systems 

> Practical work for a guided diagnosis based on the diagnosis model 

Optional prerequisite The participant has basic knowledge of electrical systems. 



Stand 08/2012 75



Title T0244F • Trucks • On-board Electrical Systems, System Networking, Instrumentation • 

Actros, Axor, Atego • Run 




> Describe the design of on-board electrical systems, the CAN technology used and the 

related basic functions in the Actros (BR 93x), Axor2 and Atego2 

> Describe the functions and interactions of the various subsystems, including their 

sensors and actuators, and conduct diagnostic operations on them 

> Describe the design and function of current instruments and parameterize them 

> Connect accessories correctly to the new on-board electrical system 

Contents > On-board electrical system architecture and CAN technology in the Actros (BR 93x), 

Axor2 and Atego2 truck model series 

> Strategies and practical procedures to follow when diagnosing complex electrical and 

electronic systems 

> By means of fault simulation and appropriate diagnostic operations, familiarization 

with the interplay and typical interactions of the various subsystems through practical 

work 

> Work through current topics and diagnostic cases 

Optional prerequisite The participant has completed the CBT programs "Controller Area Network (Passenger 

Cars and Commercial Vehicles) Part 1 - Fundamentals" (order no. 1290 4716) and 

"Actros Network - Parts 1-2" (order no. 1290 4330/ 31). 

In addition to this, he/she has very good knowledge about electrical and electronic 

systems and has attended the training course "T0004F • Passenger Cars, Trucks, Vans, 

smart • Diagnosis Strategy 1 • Go". 

The participant is proficient in the use of Star Diagnosis, including HMS 990. 


Note Participants can test and refresh their knowledge using the CBT program "Wiring 

Diagrams" Parts 1-3 (order no. 1290 4722/ 23 and 1290 4312). The content of this 

training is directed at system/repair technicians with little experience in on-board 

electrical systems. 


Stand 08/2012 76



Title T0418F • Trucks • On-board Electrical Systems, System Networking, Instrumentation • 

The New Actros (BR 96x) • Run 




> Describe the design of on-board electrical systems, the integrated bus systems and 

the basic functions of each in the new Actros (BR 96x) for long-distance haulage 

> Describe the functions and interaction between the different subsystems and perform 

diagnosis work on these components 

> Describe the design and function of the current instrumentation 


Contents > On-board electrical system architecture and bus systems in the new Actros (BR 96x) 

for long-distance haulage 





work 


Optional prerequisite The participant has worked through e-Training "T0095E • Trucks • The New Actros in 

Long-Distance Haulage • e-Training • Go", and the CBT programs "Controller Area 

Network (Passenger Cars and Commercial Vehicles) Part 1 - Fundamentals" (order no. 

1290 4716) and "Actros Networking" Parts 1-2 (1290 4330/ 31). 

He/she further possesses excellent knowledge of electrical and electronic systems. The 

participant is proficient in the use of Star Diagnosis, including HMS 990. 




training is directed at repair technicians with little experience in on-board electrical 

systems. 


Stand 08/2012 77



Title T0886F • Trucks • On-board electrical systems, system networking, instrumentation • 

New Actros (BR 96x) • Run 




> Describe the design of the on-board electrical system, the bus systems contained 

within and the respective base functions of the new Actros (BR 96x) and Antos 

> Describe the functions and interaction between the different subsystems and perform 

diagnosis work on these components 

> Describe the design and function of the current instrumentation 


Contents > On-board electrical system and bus systems of the new Actros (BR 96x) and Antos 





work 


Optional prerequisite The participant has worked through e-Training "T0095E • Trucks • Long Distance Actros 

• e-Training • Go", and the CBT programs "Controller Area Network (Passenger Cars and 

Commercial Vehicles) - Fundamentals" Part 1 (order no. 1290 4716) and "Actros 

Networking" Parts 1-2 (1290 4330/ 31). 

He/she also possesses excellent knowledge of electrical and electronic systems. The 

participant is proficient in the use of Star Diagnosis, incl. HMS 990. 




training is directed at repair technicians with little experience in on-board electrical 

systems. 


Stand 08/2012 78



Title T0154F • Trucks • ECONIC Distribution and Waste Disposal Vehicle • Run 




technologies while performing maintenance, test and repair work. 

Contents > General product technology 

> Cab/equipment 

> Vehicle networking 

- PSM 

- Body manufacturer interfaces 

> Design, function, maintenance and checking of: 

- Hydrostatic cooling system 

- Folding door 

- Telligent® auxiliary steering (ZL) 

- Electropneumatic door control 

- Allison automatic transmission 3000/4000 GNE4 

> Function test/bleeding the hydraulic system of the auxiliary steering [ZL] 

> Pneumatic brake system and Telligent® level control (NR) 



Optional prerequisite The participant has successfully completed basic training course "T0146F • Trucks • 

Actros Road Vehicle • Go" or "T0139F • Trucks • Axor2 Road Vehicle • Go" or has 

equivalent knowledge. 



Stand 08/2012 79



Title T0433F • Truck FUSO • On-board electrical system, system networking, retrofitting and 

jobs with the diagnostic unit • Canter TF • Run 




> Name the service portal options 

> Describe the design of the on-board electrical system 

> Assign specific performance data to the SSAM inputs and outputs. 

> Perform parameterization on control units 

> Recognize errors in the vehicle with the aid of a diagnostic unit 

> Operate the menus in the instrument cluster 

> Describe the way the immobilizer works 

> Teach in keys 

> Operate the air conditioning system and locate the components of the air conditioning 

system 

> Perform retrofitting (power take-off and trailer socket) 

> Apply information media and materials 

Contents > Design of the on-board electrical system 

> Networking of the electrical system 

> Retrofitting work on the electrical part of 

- power take-off and 

- trailer socket 

> Practical jobs and troubleshooting with the diagnostic unit 

> Functions and display concept for the new Instrument 

> Modifications to the immobilizer (Immobilizer system) 



Stand 08/2012 80


Department Workshop Management and Service Advisors 

Title T0353F • Passenger Cars • Technology for Service Advisors and Workshop Managerial 

Staff • New Features and Modifications • Run 


Target group Service Advisor 


> Is able to describe the new features and modifications in the given fields 

> Is able to apply the knowledge gained in practice at the interface between the 

workshop and the customer 

Contents In this course, participants learn about the new features and modifications in the current 

model series, with a focus on practical work, receiving qualification in the following 

fields: 

> Drivetrain 

> Chassis and active safety 

> Comfort systems, passive safety and telecommunications systems 

> Practical work on vehicles 



Stand 08/2012 81



Title T0352F • Passenger Cars • Service Reception Interview with Focus on Technical Diagnosis 

• For Service Advisors and Workshop Directors • Run 




> Can use the customer conversation to quickly understand and technically analyze the 

complaint 

> Can prepare a systematic initial diagnosis based on the fault symptoms and use this to 

write up a detailed workshop order 

> Improves his/her own technical diagnostic skills by working through practical 

exercises together with other training course participants 

Contents During the course the participants will practice dealing with specific customer questions 

and issues: 

> Actively accept repair orders to include customer interviews, operating instructions, 

vehicle checks and test drive 

> Fault/symptom descriptions 

> Working out the cause of the complaint 

> Systematic initial diagnosis for fault repair 

> Preparation of a detailed workshop order for efficient fault repair 



Stand 08/2012 82



Title T0444F • Passenger Cars • Comfort and Telecommunication Systems and Accessories 

• Current Operation Issues for Service Advisors and Workshop Directors • Run 




> Gains detailed knowledge of the operation and configuration of the comfort and 

telematics systems and of the currently available accessories 

> Is able to employ tips and tricks in the practical operation of the navigation, audio and 

video systems 

> Is able to analyze operating errors made by the customer and explain proper operation 

in a customer-friendly way 

> Explain the current systems to the customer and provide detailed instructions on how 

to operate them 

Contents In this course, the participants practice operating the current range of comfort and 

telematics systems in response to real customer questions: 

> Lighting systems and climate control 

> Operation of telecommunication systems 

> Operation of current accessories 

> Learning procedures for telephones 

> Operation of the navigation systems 

> Operation of the current audio and video systems 



Stand 08/2012 83



Title T0831E • Passenger Cars • 9-Speed Automatic Transmission (725.0) • AKUBIS® direct 

special • Final Test • Go 


Target group Service Advisor, System Technician Powertrain 


> Describe the main innovations on the transmission 

> State the differences compared to the 7-speed automatic transmission 

Contents > Design and function 

> Initial startup 

> Maintenance information 

> Transmission adaptation 



Stand 08/2012 84



Title T0790F • Vans • Sprinter Facelift for Service Advisors • Go 




> Operate the new systems in the vehicle and explain how they work 

> State arguments in favor of the new vehicle with respect to service 

> Describe the retrofits and accessories 

Contents > Getting to know the facelifted Sprinter 

> Operation and design of new systems 


> Service argumentation 

Mandatory prerequisite T0785E • Vans • Sprinter Facelift • e-Training • Go 




Note The participant will need Internet/intranet access (SabaWeb) for this test. 


Stand 08/2012 85



Title T0414E • Trucks • The New Antos • AKUBIS® direct special • Final Test • Go 



Objectives The participant can prove that he/she took part in the AKUBIS® direct special "The New 

Antos". Participation is documented in his/her training history. 

Contents Test questions are from the AKUBIS® direct special broadcast. You will be informed of 

the broadcast dates in a separate letter. 







Stand 08/2012 86



Title T0827F • Trucks • New Atego and New Construction Site Vehicle • For Service Advisors 

• Go 





> State arguments in favor of the new vehicle with respect to service 

> Describe the retrofits and accessories 

Contents > Introduction to the new vehicles 

> Operation and design of new systems 


> Service argumentation 

Mandatory prerequisite T0108E • Trucks • New Atego • e-Training • Go 






Stand 08/2012 87


Department Diagnosis Engineering 

Title T0005F • Passenger Cars, Trucks, Vans, smart • Mercedes-Benz Certified Diagnostic 

Technician • Diagnosis Strategy 2 • Run 


Target group Diagnosis Technician 


> Develop a complex diagnosis strategy for all vehicle divisions based on the five-levels 

model and complaint analysis 

> Generate complaint-related orders 

> Develop a troubleshooting tree 

> Implement complex troubleshooting strategies 

> Prepare documentation that is in line with audit requirements 

Contents > Complex diagnoses according to the levels model 

> Complaint analysis 

> Consolidating knowledge on the use of vehicle division-specific diagnostic aids 

(DAS,...) 

> Practical work/diagnosis based on fault symptoms and specified/actual values 

> Evaluating the on-board diagnosis 

> Fault diagnosis with stored and non-stored fault codes 

Mandatory prerequisite T0003F • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Initial Test 

• Go 

T0004F • Passenger Cars, Trucks, Vans, smart • Diagnosis Strategy 1 • Go 




Note One of the specified initial tests is to be considered a mandatory prerequisite. The 

training course is part of the qualification series to become a Certified Mercedes-Benz 

Diagnostic Technician. 


Stand 08/2012 88



Title T0003F • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Initial Test 

• Go 



Objectives > Knowledge and skills of participants have been ascertained 

> An individualized qualification plan has been prepared 

> Participants and the operation are informed of the individual qualification path 

Contents Theoretical test of the following subjects: 

> Electrical System 

> Drivetrain 

> Chassis 

> Communication 

> Order writing 

> Assistance systems 

Practical test: 

> Diagnostic work on comfort, drivetrain and chassis systems 


Note The test is a part of the qualification series to become a Certified Mercedes-Benz 



Stand 08/2012 89



Title T0084E • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Electrical 

System • e-Training • Go 




> Ask the customer questions that are pertinent to the complaint 

> Develop a strategy plan for resolving the customer complaint 

> Make use of the required information sources (workshop literature) 

Contents > Networking 

> Access authorization 

> Central locking 

> Drive authorization 

> On-board electrical system in model series 212 


Note This e-Training is the mandatory prerequisite for "T0025F • Passenger Cars • Mercedes- 

Benz Certified Diagnostic Technician • Electrical System • Run". 


Stand 08/2012 90



Title T0025F • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Electrical 

System • Run 




> Plan and efficiently perform troubleshooting on electrical/electronic vehicle systems 

with the help of the levels model and the complaint analysis 

> Evaluate the current bus systems using a scope and initiate targeted diagnosis 

Contents > Networking, access authorization, central locking, drive authorization, on-board 

electrical system in model series 212 

> Troubleshooting and diagnosis on current electrical/electronic systems 

> Troubleshooting according to the levels model and the complaint analysis 


• Go 


T0005F • Passenger Cars, Trucks, Vans, smart • Mercedes-Benz Certified Diagnostic 


T0084E • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Electrical 

System • e-Training • Go 





Stand 08/2012 91



Title T0104E • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Drivetrain 

M278 + OM642LS • e-Training • Go 







Contents > Gasoline engine M278 in model series 212 

- Camshaft adjustment, secondary air injection, ignition system, air ducting, fuel 

system 

> Diesel engine OM642LS in model series 212 

- Fuel system, preglow system, intake port shutoff (EKAS), exhaust gas recirculation 


Note This e-Training is a mandatory prerequisite for "T0026F • Passenger Cars • Mercedes- 

Benz Certified Diagnostic Technician • Drivetrain • Run". 


Stand 08/2012 92



Title T0024F • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Drivetrain 

M278 + OM642LS • Run 







Contents > Gasoline engine M278 in the E-Class (BR 212) 

> Camshaft adjustment, secondary air injection, ignition system, air ducting, fuel system 

> Diesel engine OM642LS in the E-Class (BR 212) 

> Fuel system, preglow system, intake port shutoff (EKAS), exhaust gas recirculation 


• Go 




T0025F • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Electrical 


T0104E • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Drivetrain 

M278 + OM642LS • e-Training • Go 





Stand 08/2012 93



Title T0087E • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Chassis • 

e-Training • Go 







Contents > AIRMATIC in model series 212 

> Active Body Control in model series 221 


Note This preliminary training is a mandatory prerequisite for "T0027F • Passenger Cars • 

Mercedes-Benz Certified Diagnostic Technician • Chassis • Run". 


Stand 08/2012 94



Title T0027F • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Chassis • 

Run 




> Plan and efficiently carry out troubleshooting on chassis systems with the aid of the 

levels model and the complaint analysis 

> Explain the fundamentals of the ABC and the AIRmatic systems and initiate repair work 

> Apply complaint analysis to create a plan for targeted diagnosis 

> Prepare documentation of tests conducted and work performed 

Contents > AIRMATIC in the E-Class (BR 212) 

> Active Body Control in the S-Class (BR 221) 

> Troubleshooting according to complaint analysis and levels model 


• Go 




T0024F • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Drivetrain 

M278 + OM642LS • Run 



T0087E • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Chassis • 

e-Training • Go 





Stand 08/2012 95



Title T0006F • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Test Preparation 

• Run 




> Implement the test process 

> Assess his learning needs 

> Assess his practical abilities 

Contents > Explanation of the test process 

> Explanation of the automotive diagnosis process 

> Troubleshooting according to the levels model and complaint analysis 

> Consolidation of the material covered in training courses T0004F, T0005F, T0025F, 

T0026F and T0027F 


• Go 





M278 + OM642LS • Run 



T0027F • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Chassis • 

Run 





Stand 08/2012 96



Title T0007F • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Test • Go 



Objectives > Determination of theoretical and practical knowledge and skills 

> Comparison with international standards 

Contents According to the examination regulations: 

> 2 x 70 minutes theory 

> 2 x 70 minutes practice 

> 15 minutes situation-specific technical discussion 

Optional prerequisite T0006F • Passenger Cars • Mercedes-Benz Certified Diagnostic Technicians • Test 

Preparation • Run 


• Go 





M278 + OM642LS • Run 



T0027F • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Chassis • 

Run 




Note The test is a part of the qualification series for becoming a Certified Diagnostic 

Technician. 


Stand 08/2012 97



Title T0009F • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Further 

Training • Fly 




> Plan and efficiently perform complaint-related troubleshooting using the diagnosis 

strategy 

> Acquaint him or herself with the complexity of the systems based on qualifications and 

the use of knowledge resources 

> Plan and initiate necessary remedies in the course of troubleshooting 

Contents > Market launches of the model series 208 (CLS) and model series 172 (SLK) 

> Treatment of current problem cases from all vehicle model series 

Mandatory prerequisite 

The latest content will be communicated to the diagnostic technician in a personal 

invitation letter. 

T0093E • Passenger Cars • Market launch training for the new SLK-Class (R172) • epreliminary 

training for After-Sales • Go 

T0094E • Passenger Cars • Market Launch of the CLS-Class (C218) • e-Training • Go 




Note Preliminary training on the concerned model series is a mandatory precondition. 


Stand 08/2012 98



Title T0465F • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • A-Class 

and E-Class HYBRID • Fly 




> Perform all the steps necessary when making initial contact with the customer and the 

vehicle in a customer-friendly way 

> Determine whether the customer complaint is possibly due to incorrect operation or is 

indeed a feature of normal system operation 

> Apply complaint analysis to help in creating a logical and understandable work 

procedure 

> Recognize complaints involving more than one system and properly process them 

> Create practical documentation reflecting the scope of work involved 

> Work through the testing, adjustment and repair measures as required for the defined 

topics while observing the accident prevention regulations and manufacturer 


Contents > Market launch of the new A-Class with the engine OM607 

> E-Class with HYBRID and engine OM651 for ECE and engine M276 for USA 

> Updated content will be provided to operations in the invitation sent by e-mail 



T0007F • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Test • Go 

T0479E • Passenger Cars • Market Launch of the E-Class HYBRID (W212) with OM 651 

(ECE) and M276 (USA) • AKUBIS® direct special • Final Test • Go 

T0483E • Passenger Cars • Market Launch of the A-Class (W176) • e-Training • Go 

T0493E • Passenger Cars • Engine OM607 in the New A-Class (BR 176) • e-Training • 

Run 





Stand 08/2012 99



Title T0010F • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • B, SL and 

ML-Class • Further Training • Fly 









procedure 






> Describe and demonstrate the modifications and new features of the SL-Class (BR 

231) / ML-Class (BR 166) in a customer-friendly way 

Contents > Market launch of the new M270 engine and the dual clutch transmission in the B-Class 

(BR 246) 

> New SL-Class (BR 231) with modifications/new features compared to the predecessor 

series 

> ML-Class (BR 166) with modifications/new features compared to the predecessor 

series (active roll control) 

> Updated content will be provided to operations in the invitation e-mail 

Mandatory prerequisite T0007F • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Test • Go 

T0098E • Passenger Cars • Market Launch of the B-Class (W246) • e-Training • Go 

T0100E • Passenger Cars • Automatic Transmission (724.0) in the New B-Class (W246) 

• e-Training • Run 

T0469E • Passenger Cars • Market Launch of the SL-Class (R231) • e-Training • Go 




Note Preliminary training on the model series concerned is expected as a basic prerequisite. 


Stand 08/2012 100



Title T0729F • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • S-Class • 

Further Training • Fly 









procedure 






Contents > Market Launch of the S-Class (BR 222) 

> Updated content will be provided to operations in the invitation sent by e-mail 

Mandatory prerequisite T0007F • Passenger Cars • Mercedes-Benz Certified Diagnostic Technician • Test • Go 

T0760F • Passenger Cars • Market Launch of the S-Class (W/V222) • Product 

Technology – Vehicle Systems Operation • Go 





Stand 08/2012 101



Title T0017F • Vans • Mercedes-Benz Certified Diagnostic Technician • Initial Test • Go 



Objectives > Knowledge and skills of participants are ascertained 

> An individual qualification plan is prepared 


Contents Theoretical test: 

> Topics - electrical systems, drivetrain, chassis, communication, order writing and 

support systems 







Stand 08/2012 102



Title T0018F • Vans • Mercedes-Benz Certified Diagnostic Technician • Electrical system • 

Run 




> Plan and efficiently perform troubleshooting on the current vehicle systems with the 

help of the levels model 

> Describe the fundamentals of the PSM and carry out basic parameterization 

Contents > Networking in the Vito, Viano and Sprinter 

> Functions of SAM, electronic ignition switch and overhead control panel in the Vito, 

Viano and Sprinter 

> Turn signal control in the Vito, Viano and Sprinter 

> Tasks of the trailer connection unit in Vito, Viano 

> Development of signal paths 

> Fundamentals of the PSM in the Vito, Viano and Sprinter 

> Troubleshooting according to the levels model 

Mandatory prerequisite T0004F • Passenger Cars, Trucks, Vans, smart • Diagnosis Strategy 1 • Go 



T0017F • Vans • Mercedes-Benz Certified Diagnostic Technician • Initial Test • Go 




Note The training is a part of the qualification series for becoming a Certified Diagnostic 

Technician. 


Stand 08/2012 103



Title T0019F • Vans • Mercedes-Benz Certified Diagnostic Technician • Drivetrain • Run 




> Plan and efficiently perform troubleshooting on the current vehicle systems with the 

help of the levels model 

> Explain the fundamentals of the drivetrain and initiate repairs 

Contents > Drivetrain networking 

> Fuel circuit 

> Manual and automatic transmissions 






T0018F • Vans • Mercedes-Benz Certified Diagnostic Technician • Electrical System • 

Run 





Technician. 


Stand 08/2012 104



Title T0020F • Vans • Mercedes-Benz Certified Diagnostic Technician • Chassis • Run 




> Plan and efficiently perform troubleshooting on the current van chassis systems with 

the help of the levels model 

> Explain the fundamentals of the chassis systems and initiate repairs 

Contents > Troubleshooting and diagnosis on current suspension systems 

> ABS/ESP brake system in the Vito, Viano and Sprinter 

> Air suspension system in the Vito, Viano 






Run 

T0019F • Vans • Mercedes-Benz Certified Diagnostic Technician • Drivetrain • Run 





Technician. 


Stand 08/2012 105



Title T0021F • Vans • Mercedes-Benz Certified Diagnostic Technician • Test Preparation • 

Run 



Objectives The participant can implement the test procedure. 


> Explanation of the automotive diagnostic process 


> Consolidation of the contents of the following training courses: T0004F, T0005F, 

T0018F, T0019F and T0020F 






Run 


T0020F • Vans • Mercedes-Benz Certified Diagnostic Technician • Chassis • Run 





Stand 08/2012 106



Title T0022F • Vans • Mercedes-Benz Certified Diagnostic Technician • Test • Go 



Objectives > Assessment of theoretical and practical knowledge and skills 

> Comparison with the international standards 

Contents > Contents and performance according to examination regulations 

> 2x 60 minutes theory 

> 2x 60 minutes practice 

> 15 minutes situation-based technical discussion 

Optional prerequisite T0021F • Vans • Mercedes-Benz Certified Diagnostic Technicians • Test Preparation • 

Run 






Run 


T0020F • Vans • Mercedes-Benz Certified Diagnostic Technician • Chassis • Run 





Stand 08/2012 107



Title T0023F • Vans • Mercedes-Benz Certified Diagnostic Technician • Further Training • 

Fly 



Objectives The participant can plan and efficiently carry out troubleshooting on current vehicle 

systems with the aid of the levels model. 

Contents > New Vito and Viano 

> Battery and alternator management 

> ECO start/stop function 

> Automatic transmission 722.9 

> Current problem cases from all vehicle model series 

Mandatory prerequisite 

The latest content will be communicated to the diagnostic technician in a personal 


T0022F • Vans • Mercedes-Benz Certified Diagnostic Technician • Test • Go 

T0426E • Vans • Citan • e-Training • Go 




Note Preliminary training on the concerned model series is a mandatory precondition. 


Stand 08/2012 108



Title T0016F • Trucks, Vans • Mercedes-Benz Certified Diagnostic Technician • Further Training 

• Fly 




> Can go through all the steps necessary when making initial contact with the customer 

and the vehicle in a customer-friendly way 

> Can determine whether the customer complaint is possibly due to incorrect operation 

or is indeed a feature of normal system operation 

> Can apply complaint analysis to help in creating a logical and understandable work 

procedure 

> Can recognize when complaints involve more than one system and properly process 

such complaints 

> Can make targeted use of knowledge sources (customers, coworkers, WIS, TIPS, SD 

Media, Xentry) to efficiently move forward with his/her work procedures and solution 

pathway. 

> Can create practical documentation reflecting the scope of work involved 

> Is familiar with the objectives for the model series and systems as described in the 

various chapters 

> Can work through the testing, adjustment and repair measures as required for the 

defined topics while observing the accident prevention regulations and manufacturer 


Contents > Expanded system and diagnostic scope for the new Actros for long-distance haulage 

Updated content will be e-mailed to operations with their invitations. 

Mandatory prerequisite T0014F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Test • Go 





Stand 08/2012 109



Title T0011F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Initial Test • Go 



Objectives > Knowledge and skills of participants have been ascertained 

> An individualized qualification plan has been prepared 


Contents Theoretical test in the areas of: 


> Drivetrain 

> Chassis 

> Communication 

> Order writing 

> Assistance systems 







Stand 08/2012 110



Title T0110E • Trucks • Mercedes-Benz Certified Diagnostic Technician • Electrical System 

• e-Training • Go 







Contents Actros model series: 

> Networking 

> Seats 

> Lighting 

> On-board electrical system 

> FleetBoard 


> Telematics 

> Air conditioning system 


Note This e-Training is a mandatory prerequisite for "T0028F • Trucks • Mercedes-Benz 

Certified Diagnostic Technician • Electrical System • Run". 


Stand 08/2012 111



Title T0028F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Electrical system • 

Run 




> Plan and efficiently perform troubleshooting on electrical/electronic vehicle systems 

with the help of the levels model and complaint analysis 

> Evaluate the current systems and initiate targeted diagnosis 

Contents > Networking, seats, lighting, on-board electrical system, FleetBoard, drive authorization, 

telematics, air conditioner in the Actros model series 

> Troubleshooting according to complaint analysis and the levels model 




T0011F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Initial Test • Go 

T0110E • Trucks • Mercedes-Benz Certified Diagnostic Technician • Electrical System 






Stand 08/2012 112



Title T0109E • Trucks • Mercedes-Benz Certified Diagnostic Technician • Drivetrain • e- 








Contents Actros model series 

> BlueTec® 

> Thermal management 


> Sensors 

> Actuators 

> Networking MR - FR 

> Engine and starter control 


Note This e-Training is a mandatory prerequisite for "T0029F• Trucks • Mercedes-Benz 

Certified Diagnostic Technician • Drivetrain • Run". 


Stand 08/2012 113



Title T0029F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Drivetrain • Run 




> Plan and efficiently carry out troubleshooting on the drivetrain with the aid of the 

levels model and complaint analysis 


Contents > BlueTec® 



> Sensors 

> Actuators 

> Networking MR - FR 

> Engine control 

> Starter control in the Actros model series 93x 

> Troubleshooting according to complaint analysis and the levels model 





T0028F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Electrical System 

• Run 

T0109E • Trucks • Mercedes-Benz Certified Diagnostic Technician • Drivetrain • e- 






Stand 08/2012 114



Title T0111E • Trucks • Mercedes-Benz Certified Diagnostic Technician • Chassis • e- 








Contents > Compressed-air brakes 

> Electronic Air-Process Unit (EAPU) 

> Telligent® Brake System (BS2) 

> Driving assistance systems 

> Level control 

> Steering gear 


Note This e-Training is a mandatory prerequisite for "T0030F • Trucks • Mercedes-Benz 

Certified Diagnostic Technician • Chassis • Run". 


Stand 08/2012 115



Title T0030F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Chassis • Run 




> Plan and efficiently carry out troubleshooting on the current suspension systems with 

the aid of the levels model and complaint analysis 


Contents > Air brake system, electronic air processing unit (E-APU), Telligent® brake system 

(BS2), driving assistance systems, level control system, steering gear 

> Troubleshooting according to complaint analysis and levels model 






• Run 

T0029F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Drivetrain • Run 

T0111E • Trucks • Mercedes-Benz Certified Diagnostic Technician • Chassis • e- 






Stand 08/2012 116



Title T0013F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Test Preparation • 

Run 



Objectives The participant can implement the test procedure. 


> Explanation of the automotive diagnostic process 


> Consolidation of the contents of the following training courses: T0004F, T0005F, 

T0012F, T0437F and T0438F 






• Run 


T0030F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Chassis • Run 





Stand 08/2012 117



Title T0014F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Test • Go 



Objectives > Determination of theoretical and practical knowledge and skills 

> Comparison with international standards 

Contents According to the examination regulations: 

> 2 x 70 minutes theory 

> 2 x 70 minutes practice 

> 15 minutes situation-specific technical discussion 

Optional prerequisite T0013F • Trucks • Mercedes-Benz Certified Diagnostic Technicians • Test Preparation 

• Run 






• Run 


T0030F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Chassis • Run 

T0109E • Trucks • Mercedes-Benz Certified Diagnostic Technician • Drivetrain • e- 


T0110E • Trucks • Mercedes-Benz Certified Diagnostic Technician • Electrical System 


T0111E • Trucks • Mercedes-Benz Certified Diagnostic Technician • Chassis • e- 





Note The test is a part of the qualification series for becoming a Certified Diagnostic 

Technician. 


Stand 08/2012 118



Title T0731F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Further Training • 

Fly 



Objectives The participant can plan and efficiently perform troubleshooting on the current vehicle 

systems using the levels model. 

Contents > New features and modifications in the current model series 

> Advanced diagnosis on the Actros model series 96x 

Information on current content will be sent to the diagnostic technician in a personal 


Mandatory prerequisite T0014F • Trucks • Mercedes-Benz Certified Diagnostic Technician • Test • Go 





Stand 08/2012 119


Department Overall Vehicle 

Title T0502F • smart • Technology • New features and modifications • Fly 




> Put the latest new features/modifications in the technology and systems into practice 

> Talk about recent real-life cases and develop realistic solutions for everyday operations 

> Strengthen and develop his/her existing knowledge 

Contents > Current vehicle technology 

> Current system technology 

> Current information, e.g. from information letters or press releases, and its importance 

for practical work 

> Real-world cases and technical questions from participants 

Optional prerequisite Participation in "T0500F • smart • Entry smart fortwo (451) • Go" or completed motor 

vehicle training at an authorized smart service outlet. 

Mandatory prerequisite T0500F • smart • smart fortwo Introduction • Go 





Stand 08/2012 120



Title T0890E • Passenger Cars • System Technician • Knowledge Check • Go 



Objectives > The participant's knowledge is determined for the competence areas. 

> An individual qualification plan is created for the competence area. 

> The participant and supervisor are informed of the individual qualification path. 


> General technical knowledge in overlapping competence areas such as diagnosis 

competence and on-board electrical systems and bus systems 

> General technical knowledge in special competence areas such as drive systems, 

suspension and driving assistance systems, comfort and safety systems as well as 

telecommunications systems 



Stand 08/2012 121



Title T0785E • Vans • Sprinter Facelift • e-Training • Go 









> Engines 



> Comfort and safety systems 



Note This e-Training serves as preparation for training course "TxxxF • Vans • Sprinter 

Facelift • Go" and "TxxxF • Vans • Sprinter Facelift • Go". 


Stand 08/2012 122



Title T0791F • Vans • Sprinter Facelift • Go 




> Operate the new systems in the vehicle and explain how they work 





> Functions of the new systems: drivetrain, comfort, safety and telecommunications 



> Diagnosis 


Mandatory prerequisite T0785E • Vans • Sprinter Facelift • e-Training • Go 





Stand 08/2012 123



Title T0815F • Vans • Vehicle Noises • Vito and Viano • Run 




> Can state the types of noises that may occur on the vehicle 

> Knows how to eliminate noises 

Contents Practical cases on the Vito/Viano: 

> Types of noises on the vehicle 

> Noise troubleshooting 

> Eliminating noises 



Stand 08/2012 124



Title T0234F • Trucks • Product Technology in Comfort Systems, On-Board Electrical System 

and Telematics • Run 




> Identify the causes of vehicle complaints in Actros, Axor and Atego vehicles through 

targeted customer interviews, vehicle checks and fault symptom descriptions, and 

prepare efficient diagnoses for the workshop 

> Read out the malfunctions/faults in the vehicle with the help of the on-board diagnosis 

system 

> Broadly describe the design and function of the vehicle network 

> Describe the design and function of the comfort systems and make adjustments 

> Describe the design and function of the telematics systems and operate the various 

devices 

> Introduce measures for rectification of vehicle complaints with the help of the 

technical workshop literature (WIS/TIPS) 

> Describe the new technical features/modifications in the new Actros, Axor2 and 

Atego2 

> Name the current service measures and describe the required tasks 

Contents > Design and function of the comfort systems in the Actros, Axor and Atego 

> Design and operation of the telematics systems in the Actros, Axor and Atego 

> Service reception and diagnostic process, as well as information transfer to the 

workshop 

> Design and function of the vehicle network 

> Notes and tips on special equipment and retrofits 

> New technical features/modifications and the latest service measures for the new 

Actros, Axor2, and Atego2 

> Tips on design groups 

> Exchange of experience and example cases brought along by the participants 

Optional prerequisite The participant is a service advisor and has basic knowledge of our truck product range. 



Stand 08/2012 125


Department Drive Train 

Title T0081E • Passenger Cars • Current CDI Engines • e-Training • Go 




> Is familiar with the design of the OM 651 and OM 642 and with the basic function of 

the systems and their components 

> Can specifically prepare for the PMVD-PA114 training course 

> Can verify his/her knowledge by passing the e-Initial Test 

Contents Basic and system knowledge regarding the design and function of: 

> Mechanical engine components and engine control system 

> Oil circuit 


> Fuel high and low-pressure systems 

> Sensors and actuators in the subsystems 

> Exhaust concept/exhaust treatment 

> Peripheral systems, e.g. air ducting incl. charging 

> e-Final Test with questions on the e-contents 


Note The current level of knowledge can be checked with the CBT programs "Common Rail 

Diesel Injection" Parts 1-3 (order no. 1290 4730 02, 1290 4731 02, 1290 4765 02). 


Stand 08/2012 126



Title T0324F • Passenger Cars • Current CDI Engines • Run 




> Carry out testing and adjustment operations 

> Carry out diagnostic operations 

> Initiate required remedial actions 

> Carry out professional repair 

Contents The contents encompass practical and group work with emphasis on the OM 651 and 

OM 641 regarding the design and function of 

> Mechanical engine components 


> Networking of the control units and on-board diagnosis 


> Testing of the common rail diesel injection systems (CDI) and the peripheral systems 

> Use of service literature and workshop test equipment 

> Effective diagnostic work and remedies plus 

> The essential features of the OM 640, 642LS, 651 Bluetec, 646, 646 EVO and 629 

engines 

Mandatory prerequisite T0081E • Passenger Cars • Current CDI Engines • e-Training • Go 




Note The current level of knowledge can be checked with the CBT programs "Common Rail 

Diesel Injection" Parts 1-3 (order no. 1290 4730 02, 1290 4731 02, 1290 4765 02). 


Stand 08/2012 127



Title T0477F • Passenger Cars • Diagnosis of Diesel Engines • Fly 




> Professionally accept a workshop order and check its contents regarding the 

complaint 

> Create checklists to document and properly work through the individual 

steps/complaints 

> Carry out difficult and complex diagnoses using the latest diagnostic tools 

> Carry out a structured diagnosis 

> Independently carry out complex, technically correct repair work using all work aids 

> Carry out an independent, final check of his/her repair work to ensure overall success 

Contents The contents encompass practical and group work on: 

> Strategic approaches following the five-level model for diagnosis 

> Complex testing and diagnostic work on the engine system 

> Multi-system diagnosis 

> Effects of faults and their diagnosis, analysis and proper repair 

> Targeted use of the service literature (WIS, Xentry/DAS,TIPS, STI) and workshop test 

equipment (special tools) 

Mandatory prerequisite T0081E • Passenger Cars • Current CDI Engines • e-Training • Go 




Note The participant is qualified as a Drivetrain System Technician or Diagnostic Technician. 


Stand 08/2012 128



Title T0832F • Passenger Cars • Diesel Engine • 4-Cylinder OM607 • Run 








Contents The contents encompass practical and group work on design and function 

> Mechanical Engine Components 




> Testing of the injection systems and the peripheral systems 


> Diagnostic work with effects and remedies 

> Key engine features compared to other diesel engines 

Mandatory prerequisite T0493E • Passenger Cars • Engine OM607 in the New A-Class (BR 176) • e-Training • 

Run 





Stand 08/2012 129



Title T0493E • Passenger Cars • Engines • OM607 in the new A-Class (W176) • e-Training • 

Run 




> Describe the design, the function and the peripherals of engine OM270 

> Name the fundamental differences from other engines 

> Explain the manner in which the peripheral systems function 

> Name the service-relevant work procedures 

Contents Design and function of the OM607 engine 


Note The questions in the final test for the e-Training serve to check the knowledge gained 

during the course. 


Stand 08/2012 130



Title T0874E • Passenger Cars • Engine • OM607 in the new A-Class (W176) • e-Training • 

Run 




> Describe the design, the function and the peripherals of engine OM270 

> Name the fundamental differences from other engines 



Contents Design and function of the OM607 engine 





Stand 08/2012 131



Title T0474F • Passenger Cars • Engine OM607 in the New A-Class (W176) • Run 








Contents The contents encompass practical and group work on design and function 





> Testing of the injection systems and the peripheral systems 


> Diagnostic work with effects and remedies 

> Key engine features compared to other diesel engines 

Mandatory prerequisite T0493E • Passenger Cars • Engine OM607 in the New A-Class (BR 176) • e-Training • 

Run 





Stand 08/2012 132



Title T0080E • Passenger Cars • Current Gasoline Engines • e-Training • Go 




> Is familiar with the design of the M271 EVO and M272 DE plus the basic function of 

systems and their components 

> Can specifically prepare for the face-to-face training course 

> Can verify his/her knowledge by passing the e-Initial Test 

Contents Basic and system knowledge regarding the design and function of: 

> Mechanical engine components and engine control system 

> Camshaft adjustment 

> Oil pump 


> Fuel high and low-pressure systems 

> Combustion system – homogeneous/stratified 

> Charging 


> Peripheral systems, e.g. secondary air injection and swirl flap adjustment 

> e-Final Test with questions on the e-contents 


Note Participants can test their level of knowledge using the CBT programs "Engine Control 

System" (order no. 1290 4012 02, 1290 4013 02), "Direct Injection" (1290 4038 02) and 

"V Petrol Engines - Part 2" (1290 4063 02). 


Stand 08/2012 133



Title T0873E • Passenger Cars • 4-Cylinder Gasoline Engines • M270 and M274 • e-Training 

• Go 




> Describe the design, the function and the peripheral equipment on engines M270 and 

M274 

> Name the fundamental differences from previous engines 



Contents Design and Function of Engines M270 and M274. 



Stand 08/2012 134



Title T0769F • Passenger Cars • Gasoline Engine • 4-Cylinder M270 and M274 • Run 





complaint 







Contents Practical and group work on 

> Strategic approaches applying the five-level model for diagnosis, with emphasis on the 

M270/M274 






Mandatory prerequisite T0873E • Passenger Cars • 4-Cylinder Gasoline Engines • M270 and M274 • e-Training 

• Go 





Stand 08/2012 135



Title T0106E • Passenger Cars • Engines • M270 the new B-Class (BR 246) • e-Training • 

Run 




> Describe the design, the function and the peripherals of engine M270 

> Name the fundamental differences from previous engines 



Contents Design and function of the M270 engine 


Note The questions in the associated final test serve to check the knowledge gained during 

the course. 


Stand 08/2012 136



Title T0475F • Passenger Cars • Engine M274 in the C-Class (BR 204) • Run 








Contents Practical and group work on 

> Mechanical design of engines and peripherals 

> Fuel system (high and low-pressure) 

> Mixture formation 

> ME-SFI gasoline injection and ignition system 

> Combustion system 

> Chain drive 



> Ignition system 

> Air ducting 

Optional prerequisite T0106E • Passenger Cars • Engine M270 in the New B-Class (W246) • e-Training • Run 



Stand 08/2012 137



Title T0476F • Passenger Cars • Diagnosis of 6/8-Cylinder Gasoline Engines M276/M278 • 

Fly 





complaint 







Contents Practical and group work on: 

> Strategic approaches applying the five-level model for diagnosis, with emphasis on the 

M276/M278 









Stand 08/2012 138



Title T0841E • Passenger Cars • 6-/8-Cylinder Gasoline Engines M276 and M278 • e- 





> The mechanical design of the engines and the peripherals 

> The most important differences compared with the previous V engines M272 and 

M273 

> The manner in which the peripheral systems function 

Contents Basic and system knowledge regarding: 






> Chain drive 

> Exhaust systems 

> Engine control unit 

> M278 turbocharger 


Note It was necessary to change the training code of the former e-Training (T0082E) to the 

new training code for this e-Training for technical reasons. 

Participants can test their level of knowledge using the CBT programs "Engine Control 




Stand 08/2012 139



Title T0876F • Passenger Cars • 6/8 Cylinder Gasoline Engines • M276 and M278 • Run 








Contents Practical and group work on: 






> Chain drive 




> Air ducting 

> M278 turbocharger 

Optional prerequisite Participants can test their level of knowledge using the CBT programs "Engine Control 



Mandatory prerequisite T0841E • Passenger Cars • 6-/8-Cylinder Gasoline Engines • M276 and M278 • e- 






Stand 08/2012 140



Title T0772F • Passenger Cars • 12-Cylinder Gasoline Engine M279 • Diagnosis and Repair 

• Fly 





complaint 







Contents Practical and group work on the topics: 










Stand 08/2012 141



Title T0898F • Passenger Cars • Gasoline Engines • Diagnosis • Fly 





complaint 







Contents The contents encompass practical and group work on: 







Mandatory prerequisite T0873E • Passenger Cars • 4-Cylinder Gasoline Engines • M270 and M274 • e-Training 

• Go 






Stand 08/2012 142



Title T0773F • Passenger Cars • AMG Gasoline Engine • M133 • Run 








Contents Practical and group work on the topics: 






> Chain drive 

> Exhaust concept and exhaust treatment 


> Air ducting 



Stand 08/2012 143



Title T0508F • Passenger Cars • Gasoline and diesel engines • Exchange of Experience, New 

Features and Modifications • Fly 




> Develop a structured approach based on the presented customer complaints 

> Work with the group to find solutions and use the opportunity to effectively broaden 

specific diagnostic skills 

> State the new features of engines OM651 (variants), OM642 LS and M271 CNG 

Contents The contents encompass practical and group work: 

> Consolidation of the knowledge obtained in the previous engine training courses 

> Analysis of current complaints such as engine running disturbances (gasoline/diesel) 

> Problem and case discussions plus development of solution strategies 

> New products or features of gasoline and diesel engines 


Note The participant is qualified as a Drivetrain System Technician or is a Certified Diagnostic 

Technician. 

The following items must be brought to the training course: 

At least two real cases of engine complaints (solved or unsolved) from daily workshop 

work. 

The case documentation should include at least: 

- Repair order with vehicle data and customer complaint 

- Vehicle history (vehicle file, VEGA, etc.) 

- Initial quick test log and fault freeze frame data 

- Initial evaluation of the workshop (customer interview) 

- Test steps performed, with test results 

- Image and sound documents as files (optional) 

Please also bring a keychain of your choice. 


Stand 08/2012 144



Title T0781F • Passenger Cars • Gasoline and Diesel Engines • Exchange of Experience, 

New Features and Modifications • Fly 




> Develop a structured approach based on the presented customer complaints 

> Work with the group to find solutions and use the opportunity to effectively broaden 

specific diagnostic skills 

> State the new features and modifications in the gasoline and diesel engines, e.g. M276 

DESLA, OM651 (variants) and M274 

Contents The contents encompass practical and group work: 

> Consolidation of the knowledge obtained in the previous engine training courses 

> Analysis of current complaints such as engine running disturbances (gasoline/diesel) 

> Problem and case discussions plus development of solution strategies 

> New features and modifications in gasoline and diesel engines. 


Note The participant is qualified as a Drivetrain System Technician or is a Certified Diagnostic 

Technician. 

The following items must be brought to the training course: 

At least two real cases of engine complaints (solved or unsolved) from daily workshop 

work. 

The case documentation should include at least: 

- Repair order with vehicle data and customer complaint 

- Vehicle history (vehicle file, VEGA, etc.) 

- Initial quick test log and fault freeze frame data 

- Initial evaluation of the workshop (customer interview) 

- Test steps performed, with test results 

- Image and sound documents as files (optional) 

Please also bring a keychain of your choice. 


Stand 08/2012 145



Title T0492E • Passenger Cars • Gaseous Fuel Engines M271 CNG and M266 CNG • e-Initial 

Test • Go 




> Check his/her level of knowledge 

> Specifically prepare for the training course 

> Prove his/her level of knowledge by passing the e-Initial Test 

Contents Basic functions of gaseous fuel engines 


Note This e-Initial Test is required for participation in training course "T0335F • Passenger 

Cars • Gaseous Fuel Engines • M271 CNG and M266 CNG • Run". 


Stand 08/2012 146



Title T0776F • Passenger Cars • Gaseous fuel engine • M270 CNG • Run 




> Describe the differences between the gaseous fuel engines 

> Name the physical properties of compressed natural gas (CNG) and liquefied 

petroleum gas (LPG) 

> Describe the location, design and functions of the natural gas system components 

> Shut down the gas system for repairs and put it back into service 

> Perform the leak test on the natural gas system and interpret the results 

> Describe the differences between natural gas and liquefied petroleum gas systems 

> Perform basic diagnoses and testing/adjustment operations on natural gas systems 

and implement the appropriate remedial actions 

Contents > Arrangement, design and function of the various natural gas system components 

> Differentiation between compressed natural gas (CNG) and liquefied petroleum gas 

(LPG) 

> Diagnosis of natural gas systems, including testing operations, shutting down and 

putting back into service 

> Leak testing 

> Workshop processes for handling gaseous fuel vehicles 

Mandatory prerequisite T0492E • Passenger Cars • Gaseous Fuel Engines M271 CNG and M266 CNG • e-Initial 

Test • Go 




Note The participant must present a certificate that verifies the qualification/competence 

required by work safety and accident prevention regulations. This training is conducted 

by Automotive Training & Consulting GmbH. 


Stand 08/2012 147



Title T0887F • Passenger Cars • Gaseous Fuel Engine • M274 CNG • Run 




> Describe the differences to the other gas fuel engines 

> Name the physical properties of compressed natural gas (CNG) and liquefied 

petroleum gas (LPG) 

> Describe the location, design and functions of the natural gas system components 

> Shut down the gas system for repairs and put it back into service 

> Perform the leak test on the natural gas system and interpret the results 

> Describe the differences between natural gas and liquefied petroleum gas systems 

> Perform basic diagnoses and testing/adjustment operations on natural gas systems 

and implement the appropriate remedial actions 

Contents > Location, design and function of the various natural gas system components 

> Differentiation between compressed natural gas (CNG) and liquefied petroleum gas 

(LPG) 

> Diagnosis of natural gas systems, including testing operations, shutting down and 

putting back into service 

> Leak testing 

> Workshop processes for handling gaseous fuel vehicles 


Note The participant must present a certificate that verifies the qualification/competence 

required by work safety and accident prevention regulations. This training is conducted 

by Automotive Training & Consulting GmbH. 


Stand 08/2012 148



Title T0035E • Passenger Cars • Automatic Transmissions • 5-/7-Speed (722.6 NAG/722.9 

NAG2) • e-Initial test • Run 







Contents e-Initial test on the basic functions of the automatic transmission 


Note This e-Training entitles you to take part in training course "T0338F • Passenger Cars • 

5/7-Speed Automatic Transmission (722.6 NAT / 722.9 NAT2) • Diagnosis, Repair • 

Run". 


Stand 08/2012 149



Title T0765E • Passenger Cars • Automatic Transmissions (722.9/724.0) • e-Training • Run 




> Describe the design of the automatic transmissions 

> Understand how shift operations work 

> Name the electronic components 


Contents Design and function of the automatic transmissions 





Stand 08/2012 150



Title T0338F • Passenger Cars • 5-/7-Speed Automatic Transmission (722.6 NAT / 722.9 

NAT2) • Diagnosis, Repair • Run 




> Describe the functions of the automatic transmission 

> Perform test, adjustment and repair work 

> Determine the wear of components and define their usability 

> Flash the control unit and perform SCN coding 

> Perform an initial startup on the DIRECT SELECT gearshift 

> Assess adaptation values 

Contents > Design and function of the automatic transmissions and DIRECT SELECT gearshift 

> System diagnosis and repair 

> Test, adjustment and repair work 

> Disassembling the transmission, establishing findings, assembly and adjustment 

> Flash the control unit 

> SCN coding 

Mandatory prerequisite T0035E • Passenger Cars • Automatic Transmissions • 5-/7-Gang (722.6 NAG/722.9 

NAG2) • e-Initial Test • Run 




Note Participants can check their current level of knowledge using the CBT programs 

"Fundamentals of New Automatic Transmissions" Parts 1-3 (order no. 1290 4744 00, 

1290 4745 00, 1290 4752 00). 

The training concludes with a final test. 


Stand 08/2012 151



Title T0742F • Passenger Cars • 7G-TRONIC (722.9) • Diagnosis, Repair • Run 




> Describe the functions of the automatic transmission 




> Perform an initial startup on the DIRECT SELECT gearshift 

> Assess adaptation values 

Contents > Design and function of the automatic transmission and DIRECT SELECT gearshift 



> Disassembling the transmission, establishing findings, assembly and adjustment 


> SCN coding 

Mandatory prerequisite T0035E • Passenger Cars • Automatic Transmissions • 5-/7-Gang (722.6 NAG/722.9 

NAG2) • e-Initial Test • Run 




Note Participants can check their knowledge using the CBT programs "Fundamentals of New 

Automatic Transmissions" Parts 1-3 (order no. 1290 4744 00, 1290 4745 00, 1290 

4752 00). 



Stand 08/2012 152



Title T0490F • Passenger Cars • 7G-TRONIC with HYBRID • E-Class (BR 212) • Diagnosis, 

Repair • Run 




> Describe the functions of the transmission 






> Disassembling the transmission, determining condition, assembly and adjustment 


> SCN coding 



T0103E • Passenger Cars, Trucks, Vans, smart, Truck FUSO • High-Voltage Systems in 

Motor Vehicles – Awareness • e-Training • Go 

T0114F • Passenger Cars • Market Launch of the E-Class HYBRID (W212) with OM651 

(ECE) • Go 




Note Please note: 

A separate HV product training course is a mandatory requirement for each vehicle 

model series with a hybrid drive. Specific work on the respective model series will be 

described and practiced in the course. 

Participation in the training course "T0114F • Passenger Cars • Market Launch of the E- 

Class HYBRID (W212) with OM651 (ECE) • Go" requires successful completion of the e- 

Training course "T0103E• Passenger Cars, Trucks, Vans, smart, FUSO • High-Voltage 

Systems in Motor Vehicles – Awareness • e-Training • Go" and the f-2-f course "T0001F 

• Passenger Cars, Trucks, Vans, smart, FUSO • High-Voltage Qualification for Motor 

Vehicles • Go". 

All prior high-voltage awareness training courses (e-Training courses PESHM-EL5026 or 

AHVSM-EL5118) and high-voltage qualifications (training courses PESH-FP105 or AHVS- 

AS004) from 2009, 2010 and 2011 will be recognized. 


Stand 08/2012 153



Title T0831E • Passenger Cars • 9-Speed Automatic Transmission (725.0) • AKUBIS® direct 

special • Final Test • Go 


Target group Service Advisor, System Technician Powertrain 


> Describe the main innovations on the transmission 

> State the differences compared to the 7-speed automatic transmission 


> Initial startup 

> Maintenance information 

> Transmission adaptation 



Stand 08/2012 154



Title T0478F • Passenger Cars • Manual Transmission FSG310 for the New B-Class (W246) • 

Diagnosis and Repair • Run 




> Describe the functions of the manual transmission 

> Perform test, adjustment and repair work with system diagnosis 


> Perform diagnosis work on the transmission 

Contents > Design and function of the manual transmission 

> Disassembling the manual transmission, determining condition, assembly and 

adjustment 

Mandatory prerequisite T0039E • Passenger Cars • Manual Transmissions • e-Test • Run 




Note Participants can check their knowledge using the CBT programs "Automated Manual 

Transmission" Parts 1-2 (order no. 1290 4732, 1290 4733). 



Stand 08/2012 155



Title T0100E • Passenger Cars • Automatic Transmissions (724.0) in the new B-Class (Model 

Series 246) • e-Training • Run 




> Describe the design of the automatic transmission 724.0 


> Name the hydraulic power shift and oil circuit 



Contents > Design and function of the automatic transmission (724.0) 

> Mechanical and hydraulic shift operations 

> Electronic components 




Participants can check and refresh their knowledge using the CBT program 

"Fundamentals of Dual Clutch Transmissions" (order number 1290 4073). 


Stand 08/2012 156



Title T0834E • Passenger Cars • Automatic Transmission (724.0) of the B-Class (BR 246) • 

e-Training • Run 




> Describe the design of the automatic transmission 724.0 









Note It was necessary to change the training code of the former e-Training (T0100E) to the 

new training code for this e-Training for technical reasons. The content of both e- 

Trainings are identical and unchanged. 

The questions in the final test for the e-Training serve to check the knowledge gained 


Participants can check and refresh their knowledge using the CBT program 

"Fundamentals of Dual Clutch Transmissions" (order number 1290 4073). 


Stand 08/2012 157



Title T0491F • Passenger Cars • Automatic Transmission (724.0-7G-DCT) in the New B-Class 

(BR 246) • Run 




> Describe the functions of the automatic front-end transmission 







> Disassembling the transmission, determining condition, assembly and adjustment 


> SCN coding 

Mandatory prerequisite T0834E • Passenger Cars • Automatic Transmission (724.0) of the B-Class (BR 246) • 

e-Training • Run 




Note The successful completion of the "T0100E• Passenger Cars • Automatic Transmission 

(724.0) of the new B-Class (BR 246) • e-Training • Run" is also recognized as a 

mandatory pre-condition for the training course T0491F. 


Stand 08/2012 158



Title T0347F • Passenger Cars • Automatic and Manual Transmissions • Exchange of experience 

• Fly 




> Describe the new features/modifications in the automatic and manual transmissions 

> Name current complaints and remedies 

> Carry out diagnostic steps and adaptation 

Contents > Innovations/modifications to 5-gear automatic transmission (722.6), 7-speed 

automatic transmission (722.9) and continuously variable transmission CVT (722.8) 

> New features/modifications in the manual transmissions 

> Exchange of experience with notes on current complaints and remedies 

> Diagnosis on the transmission 

> Adaptation test drive 


Note The participant has completed the training course "T0338F • Passenger cars • 5-/7- 

Speed Automatic Transmissions (722.6 NAG/ 722.9 NAG2 ) • Diagnosis, Repair • Run" 

and has a very good knowledge in the area of transmissions. 

The problem cases brought along by the participants are discussed during the training 

course. 


Stand 08/2012 159



Title T0039E • Passenger Cars • Manual Transmissions • e-Test • Run 





> Effectively prepare for the face-to-face training course "T0346F • Passenger Cars • 

Manual Transmissions • Diagnosis, Repair • Run" (PFMG-PF111) 

> Prove his/her level of knowledge through a passed e-Test 

Contents e-Test on the fundamentals of the manual transmission 


Note This e-Test is a mandatory prerequisite for face-to-face training "T0346F • Passenger 

Cars • Manual Transmissions • Diagnosis, Repair • Run". Participants can also check 

their knowledge using the CBT programs "Automated Manual Transmission" Parts 1-2 

(order no. 1290 4732, 1290 4733). 


Stand 08/2012 160



Title T0764E • Passenger Cars • Manual Transmissions • e-Training • Run 




> Describe the design of manual transmissions 

> Understand how manual transmissions work 



Contents > Design and function of the manual transmissions 




Stand 08/2012 161



Title T0346F • Passenger Cars • Manual Transmissions • Diagnosis, Repair • Run 




> Describe the functions of the 6-speed manual transmission (NSG 400 Nm) and the 

reinforced manual transmission (510 Nm) 




> Adjust shift cables 

Contents > Disassemble the new 6-speed manual transmission (NSG400 and NSG510) and 

establish findings, reassemble and adjust transmission 

> Design of the manual transmissions with and without lockout mechanism 

> Partially disassembling the transmission, establishing findings, assembly and 

adjustment of transmission 


Note The e-Test "T0039E • Passenger Cars • Manual Transmissions • e-Test • Run" is 

recommended in preparation for this course. 

Participants can check their knowledge using the CBT programs "Automated Manual 




Stand 08/2012 162



Title T0782F • Passenger Cars • Manual Transmissions • Diagnosis, Repair • Run 




> Describe the functions of manual transmissions 




> Adjust shift cables 

Contents > Disassembling the manual transmission, establishing findings, and assembly and 

adjustment of the transmission 

> Design and function of the manual transmission 

> Partially disassembling the transmission, establishing findings, assembly and 

adjustment of transmission 


Note Participants can check their knowledge using the CBT programs "Automated Manual 




Stand 08/2012 163



Title T0077E • Passenger Cars • All-Wheel Drive Systems • e-Test • Go 







Contents Basic functions of all-wheel drive systems 


Note This e-Test is required for participation in training course "T0345F • Passenger Cars • 

All-Wheel Drive Systems • Diagnosis, Repair • Run". 


Stand 08/2012 164



Title T0345F • Passenger Cars • All-Wheel Drive Systems • Diagnosis, Repair • Run 




> Describe the functions of the all-wheel drive systems 

> Explain the interaction of the ESP® and the all-wheel system 

> Perform test, adjustment and repair operations on the transfer case and differential at 

the front axle 

> Determine wear of components and their re-usability 

> Perform articulation angle measurements and adjustment operations on the drivetrain 

> Perform diagnosis on the all-wheel system 

Contents > Design and function of system components 

> Interrelationships between the transfer case, differential and 4-ESP® subsystems 

> System diagnosis 

> Safety precautions when working on the all-wheel system 

Mandatory prerequisite T0077E • Passenger Cars • All-wheel drive systems • e-Test • Go 




Note Participants can check their current level of knowledge using the CBT programs "Drive 

System Technology" Parts 1-4 (1290 4721, 1290 4008, 1290 4009, 1290 4016) and 

"Dynamic Handling Control Systems for Passenger Cars and Commercial Vehicles Parts 

1-3" (1290 4023, 12904310, 1290 4726). 



Stand 08/2012 165



Title T0489F • Passenger Cars • AMG Powertrain Diagnosis • Engines M152 and M157 • Fly 




> Perform diagnosis on the systems 

> Use diagnostic tools and the associated special tools 



Contents Contents include practical work and group work related to the diagnosis procedure in 

regard to: 

> Performing testing and diagnostic work on the current AMG engines with the ME-SFI 

gasoline injection and ignition systems 

> Analyzing and remedying the effects of faults in gasoline injection and ignition systems 

and in peripheral systems 



> Current key topics 

Mandatory prerequisite T0841E • Passenger Cars • 6-/8-Cylinder Gasoline Engines • M276 and M278 • e- 







Stand 08/2012 166



Title T0078E • Passenger Cars • Drivetrain C197 • Dual Clutch Transmission • e-Training • 

Run 




> Describe the design of the dual clutch transmission 




Contents > Design of the dual clutch transmission 




Note Participants can test their level of knowledge using the CBT on "Dual Clutch 

Transmission". 


Stand 08/2012 167



Title T0351F • Passenger Cars • Drivetrain • AMG with Engines M156 and M159 • Diagnosis 

• Fly 




> Perform diagnosis on the systems 

> Use diagnostic tools and the associated special tools 



Contents Contents include practical work and group work related to the diagnosis procedure in 

regard to: 

> Performing test and diagnosis work on the current M156 AMG, M159 AMG, and M275 

engines with ME gasoline injection and ignition systems 

> Analyzing and remedying the effects of faults in gasoline injection and ignition systems 

and in peripheral systems 



> Current key topics 

> New features/modifications in the AMG SLS 




Stand 08/2012 168



Title T0103E • Passenger Cars, Trucks, Vans, smart, Truck FUSO • High-Voltage Systems in 





> Discuss the details of hybrid concepts and electric vehicles at Daimler AG 

> Figure out the requirements and effects for his/her service duties 

> Describe the first measures to take when working on hybrid and electric vehicles 

Contents Procedure for basic operations on hybrid and electric vehicles: 

> Comparison of the main hybrid and electric concepts at Daimler AG 

> Overview of the high-voltage components in the vehicle 

> Safety information: Effects of electricity on the human body 

> Repair operations and their effects on hybrid and electric vehicles 


Note This e-Training is the preparation for the high-voltage qualification for motor vehicles with 

high-voltage systems. 


Stand 08/2012 169



Title T0001F • Passenger Cars, Trucks, Vans, smart, Truck FUSO • High-Voltage Qualification 





> Can confidently and safely work on high-voltage systems in accordance with Trade 

Association Ordinance BGV A3 and VDE 0105/ECE R105 

> Is familiar with the high-voltage concepts and the technical background of the highvoltage 

components 

> Can explain the technical responsibility and the legal background 

> Can describe the power disconnect procedure 

> Is familiar with the required safety precautions to protect against electric shock and 

arc faults 

> Is familiar with the necessary first aid measures 

Contents Laws and regulations related to work on high-voltage motor vehicles 

> Safety information 

> Effects of electricity on the human body 

> High-voltage sections and high-voltage safety precautions 

> Procedure for working on high-voltage vehicles 

> First aid measures, rescue chain 

Mandatory prerequisite T0103E • Passenger Cars, Trucks, Vans, smart, Truck FUSO • High-Voltage Systems in 





Note The following prerequisites are defined by the Trade Association for qualification as a 

"Specialist for intrinsically safe high-voltage series production vehicles": 

- Automotive mechanic, electrician, mechatronics engineer (with start of vocational 

training after 1973) 

- Automotive foreperson ("master") for mechanical, electrical, mechatronic systems 

(master's examination taken after 1973) 

- Automotive service technician with certification received after 1973 

- Graduate engineer, bachelor's degree, master's degree, or state-certified technician for 

electrical engineering 

- Automotive body mechanic, vehicle construction mechanic (with start of vocational 

training after 2002) 

- Automotive body mechanic foreperson, vehicle construction mechanic foreperson (with 

master's examination taken after 2002) 

IMPORTANT! Persons with electronic implants (e.g. pacemakers) are not permitted to 

work on high-voltage systems. They may not do any practical work on the HV system 

during training and are not HV-certified after the conclusion of training. 

Stand 08/2012 170


Stand 08/2012 

171



Title T0683E • Vans • Qualification Program for Drivetrain System Technicians • Initial Test 

• Go 



Objectives > The participant's knowledge is determined for the competence area. 




> CDI engines 

> Automatic transmissions 

> Manual transmissions 


Note The test is part of the qualification program for Mercedes-Benz Drivetrain System 

Technicians. 


Stand 08/2012 172



Title T0170F • Vans • Gasoline Engines • Sprinter (BM 906), Vito/Viano (BM 639) • Run 




> Identify the components of the ignition and injection system 

> Explain the design and function of the current gasoline engines 

> Carry out targeted diagnostic, repair and adjustment operations 

> Name the special features of the mechanical engine components 

Contents > Mechanical engine components 

> Ignition and injection system 


> Air intake 


> Adjustment, diagnosis and repair work 

> Interaction with other systems 

Optional prerequisite The participant has basic knowledge of gasoline engines and wiring diagrams. 

He/she has completed training course "T0179F • Trucks, Vans • Star Diagnosis • Level 

I • Go" and "P0019F • WIS/ASRA 3 for Workshop Specialists • Go" or has equivalent 

knowledge. 



Stand 08/2012 173



Title T0043E • Vans • Common Rail Diesel Injection (CDI) • e-Initial Test • Run 



Objectives The participant can prove that he/she fulfills the necessary basic prerequisites to 

participate in the face-to-face training course "T0174F • Vans • Common-Rail Diesel 

Injection (CDI) • Fly". 

Contents Test questions from the specialist field of common rail diesel injection. 


Note The e-Test is the prerequisite for participation in face-to-face training course "T0174F • 

Vans • Common Rail Diesel Injection (CDI) • Fly" 


Stand 08/2012 174



Title T0174F • Vans • Common Rail Diesel Injection (CDI) • Fly 




> Actively participate in the experts' exchange of experience and obtain new approaches 

to solutions in diagnosis 

> Conduct targeted diagnosis on the engine and all peripheral systems (air intake, 

charging, exhaust gas recirculation, exhaust aftertreatment, glow system) 

> Make targeted use of the HMS 

> Evaluate oscilloscope images and assess measurement values 

> Open a Xentry TIPS case module with meaningful specifications 

Contents > Exchange of Experience 

> Strategies and practical approach during diagnosis 

> Evaluation of actual and measurement values 

> Evaluation of fault freeze frame data 

> Use of service literature (WIS, TIPS, SI...) and workshop test equipment (HMS, DAS) 

> Interaction of air intake, charging, exhaust gas recirculation, exhaust aftertreatment 

> Legal specifications and measures for adhering to exhaust emissions standards 


Optional prerequisite The participant has extensive knowledge of CDI and has experience in diagnosing CDI 

engines. He/she is conversant with the operation and handling of the measuring and 

diagnostic equipment. 

Mandatory prerequisite T0043E • Vans • Common Rail Diesel Injection (CDI) • e-Initial Test • Run 




Note In the training course we will conduct an exchange of experience session with you. For 

this, please bring along cases on the topic of van CDI engines that you have experienced 

in your workshop. It does not matter if these cases have already been handled or not. 

You will have the opportunity to present these cases during the training course. For this 

purpose, please bring along supplemental information such as: 

The repair order, fault symptom, complaint, fault code, fault freeze frame data, actual 

values, measured values (oscilloscope images, multimeter readings). 


Stand 08/2012 175



Title T0042E • Vans • CDI 4-Cylinder Inline Engines OM646/OM651, 6-Cylinder V-Engine 

OM642 • e-Initial Test • Run 



Objectives The participant proves that he meets the necessary basic functional requirements for 

participating in the face-to-face training course "T0164F • Vans • CDI 4-cylinder Inline 

Engines OM646/OM651, 6-cylinder V Engine OM642 • Sprinter (BR 906), Vito/Viano 

(BR 639) • Run". 

Contents Test questions from the specialist fields of common rail direct injection, exhaust 

aftertreatment and exhaust treatment 


Note The e-Initial Test is a prerequisite for participation in "T0164F • Vans • CDI 4-Cylinder 

Inline Engines OM646/OM651, 6-Cylinder V-Engine OM642 • Sprinter (BR 906), 

Vito/Viano (BR 639) • Run". 

The test is based on content from the Workshop and Information System (WIS) (light 

vans, vans). 


Stand 08/2012 176



Title T0164F • Vans • CDI 4-Cylinder Inline Engines OM646/OM651, 6-Cylinder V-Engine 

OM642 • Sprinter (BM 906), Vito/Viano (BM 639) • Run 




> Describe the essential differences between the mechanical engine components of the 

OM651 and those of predecessor models 

> Explain the design and basic function of the CDI system 

> Describe the differences between the CDI 3, CDI 4 and CDI-D systems 

> Describe the current design and function of the air intake, charging, exhaust gas 

recirculation and exhaust aftertreatment 

> Use and evaluate DAS test programs 

Contents > Special features of the mechanical engine components 

> Injection systems with piezo injectors, solenoid injectors, Bosch and Delphi 


> Charging 

> Exhaust aftertreatment, diesel particulate filter 

> Air intake, exhaust gas recirculation 

> Testing and diagnostic work 

> Interaction of the injection system with the peripheral systems 

Optional prerequisite Prior to the course, we recommend completing these CBT online programs: "T0645E • 

Passenger Cars, Trucks, Vans • CBT • Common Rail Direct Injection • Part 4 • e-Test • 

Go", "T0578E • Passenger Cars • CBT • New 4-Cylinder Diesel Engine OM651 • e-Test 

• Go". 

The participant has successfully completed training courses "T0179F • Trucks, Vans • 

Star Diagnosis • Level I • Go", "T0180F• Trucks, Vans • Star Diagnosis • Level II • 

Run", "P0019F • MWAS • WIS/ASRA 3 for Workshop Specialists • Go", "T0165F • 

Vans • Vito/Viano (BM 639) • Go" and "T0169F • Vans • Sprinter (BM 906) • Go" or 

has equivalent knowledge. 

Mandatory prerequisite T0042E • Vans • CDI 4-Cylinder Inline Engines OM646/OM651, 6-Cylinder V-Engine 

OM642 • e-Initial Test • Run 





Stand 08/2012 177



Title T0428F • Vans • Peripheral Systems of Current CDI Engines • Run 




> Describe the design and function of the exhaust aftertreatment 

> Explain the basic function and the design of the air intake system for CDI engines 

> Describe the differences in the engine charging system 


> Evaluate measurements 

Contents > Exhaust aftertreatment, diesel particulate filter 

> Air intake 

> Exhaust gas recirculation 

> Charging 

> Sensor systems and electrical components 

> Evaluation of measurement results 

> Battery management 

Optional prerequisite The participant has basic knowledge about common rail direct injection systems, wiring 

diagrams, DAS and WIS. 

Prior to the course, we recommend completing these CBTs: "T0645E • Passenger Cars, 

Trucks, Vans • CBT • Common Rail Direct Injection • Part 4 • e-Test • Go", "T0578E • 

Passenger Cars • CBT • New 4-Cylinder Diesel Engine OM651 • e-Test • Go". 



Stand 08/2012 178



Title T0270F • Vans • Sprinter • Natural Gas Technology (NGT) and Liquefied Gas Technology 

(LGT) • Run 




> Describe the design of the new 4-cylinder gasoline engine (M271) in the NGT and LGT 

Sprinters 

> Describe the design of the gas system and its special features 

> Describe the different functions of the engine technology and gas system used in the 

NGT and LGT Sprinters 

> Perform diagnosis, test and repair work 

Contents > Vehicle operation 

> Special features/differences from the conventional type of drives 


> Installation location of engine management and gas system components 

> Design and function of engine management and the gas system 

> Adjustment, diagnosis and repair work on the engine and gas system 

Mandatory prerequisite T0290F • Passenger Cars, Trucks, Vans • Gaseous Fuel Vehicles • Certificate of 

Competence • Go 




Note The participant has completed basic training course "T0290F • Passenger Cars, Trucks, 

Vans • Gaseous Fuel Vehicles • Certificate of Competence • Go" or has an equivalent 

"Certification for Vehicles with Gas Drives". The corresponding certificate must be 

brought along to the training course. Participation is only possible if the certificate of 

competence is available at the beginning of the training course. The certificate cannot be 

submitted afterwards! 


Stand 08/2012 179



Title T0182F • Vans • Automatic Transmissions • Sprinter (BR 906), Vito and Viano (BR 639) 

• Run 




> Identify the components of the automatic transmissions 

> Explain the operation, design and function of the automatic transmissions 


Contents > Operation of NAT1 and NAT2 automatic transmissions 

> Design and function of the automatic transmissions 

> Fault diagnosis and elimination of faults on the vehicle using the latest diagnostic 

systems 

> Disassembly of the automatic transmissions 

> Interaction of the transmissions with other systems 


Note The participant has completed basic training course "T0179F • Trucks, Vans • Star 




Stand 08/2012 180



Title T0427F • Vans • Manual and Automatic Transmissions • Diagnosis, Adjustment Operations 

and Exchange of Experience • Sprinter (BR 906) and Vito/Viano (BR 639) • Run 




> Describe the particularities of the mechanical transmission components in the TSG 

360 and TSG 480 

> Describe current new features and modifications in the field of manual and automatic 

transmissions 

> Detect faults in the electrical system 

> Prepare a fault diagnosis using practical examples 

> Evaluate damage profiles to perform targeted repair 

> Perform adjustment operations 

Contents > Differences between the TSG 360 and TSG 480 manual transmissions 

> Diagnosis on the vehicle 

> Examining damaged parts 


> Adjustment operations on the manual and automatic transmissions 

> New features and modifications in manual and automatic transmissions 


Optional prerequisite The participant has attended training courses "T0184F • Vans • Manual Transmissions 

TSG 360, TSG 480 and Axle Drive BM 741 • Run" and "T0182F • Vans • Automatic 

Transmissions • Sprinter (BR 906), Vito/Viano (BR 639) • Run". 



Stand 08/2012 181



Title T0756F • Vans • Drivetrain OM607 and Manual Transmission • Citan • Run 




> Describe the main features of mechanical engine and transmission components 

> Explain the design and basic function of the CDI system 




Contents > Special considerations for mechanical engine and transmission components 

> Injection system 


> Charging 

> Exhaust aftertreatment, diesel particulate filter 



> Testing and diagnosis operations on the engine and transmission 

> Testing and adjustment operations on the engine and transmission 

Optional prerequisite The participant has successfully completed training courses "T0179F • Trucks, Vans • 

Star Diagnosis • Level I • Go", "T0180F • Trucks, Vans • Star Diagnosis • Level II • 

Run", "P0019F • MWAS • WIS/ASRA 3 for Workshop Specialists • Go","T0553E • Vans 

• City Van • Electrical System • e-Training • Go" or has equivalent knowledge. 

Mandatory prerequisite T0426E • Vans • Citan • e-Training • Go 





Stand 08/2012 182



Title T0757F • Vans • Drivetrain M200.71 and Dual Clutch Transmission • Citan • Run 




> Describe the main features of mechanical engine and transmission components 

> Explain the design and basic function of the injection system 




Contents > Special considerations for mechanical engine and transmission components 

> Injection system 


> Charging 




> Testing and diagnosis operations on the engine and transmission 

> Testing and adjustment operations on the engine and transmission 


Star Diagnosis • Level I • Go", "T0180F • Trucks, Vans • Star Diagnosis • Level II • 

Run", "P0019F • MWAS • WIS/ASRA 3 for Workshop Specialists • Go","T0553E • Vans 

• City Van • Electrical System • e-Training • Go" or has equivalent knowledge. 

Mandatory prerequisite T0426E • Vans • Citan • e-Training • Go 





Stand 08/2012 183



Title T0758F • Vans • New Features, Modifications and Exchange of Experience • Sprinter, 

Vito, Viano and Citan • Fly 




> Understand current complaints and describe solutions 

> State the new features and modifications for model year 2013 

> Contribute current topics from the workshop 

Contents > Current complaints (drivetrain and chassis) 

> New features and modifications in model year 2013 

> Modifications in diagnosis 

> Exchange of experience for the vehicles: Sprinter, Vito, Viano and Citan 



Stand 08/2012 184



Title T0882E • Vans • Qualification Program for Drivetrain System Technicians • Exit exam • 

Go 





> CDI engines 

> Automatic transmissions 

> Manual transmissions 

Mandatory prerequisite T0683E • Vans • Qualification Program for Drivetrain System Technicians • Initial Test 

• Go 




Note The test is part of the qualification program for Mercedes-Benz Drivetrain System 

Technicians. 


Stand 08/2012 185



Title T0184F • Vans • Manual Transmissions TSG 360, TSG 480 and Axle Drive BM 741 • 

Run 




> Disassemble and assemble the transmissions and the rear axle 

> Inspect components and determine necessary repair scopes 

> Perform necessary test and adjustment operations 

Contents > Design of transmissions TSG 360 and TSG 480 

> Disassembly and assembly of transmissions and rear axle BM 741 

> Fault diagnosis 

> Testing and adjustment work with the help of special tools and current service 

literature 

Optional prerequisite The participant has completed basic training course "X0164F • WIS/ASRA for Parts 




Stand 08/2012 186



Title T0256F • Trucks • Parameterizable Special Module (PSM) • Run 




> Describe the application area and the tasks of the PSM (parameterizable special 

module) 

> Understand the basic design of the PSM 


integration in the on-board electrical system in current truck models 

> Use functions described in the workshop literature 

> Manage PSM data records 

> Parameterize the special module as specified in the customer order and perform 

relevant diagnoses 

Contents > Application area 

> Combinational logics in the PSM 

> Inputs and outputs on the PSM 

> Functions in the PSM 

> Control of complex power take-offs 

> Use of workshop literature 

> Managing PSM data records 


> Performing actual vehicle parameterizations via the PSM 


Star Diagnosis • Level I • Go", "P0019F • WIS/ASRA 3 for Workshop Specialists • Go", 

"T0004F • Passenger Cars, Trucks, Vans, smart • Diagnosis Strategy 1 • Go" and 

"T0146F • Trucks • Actros Road Vehicle • Go" or has equivalent knowledge. 



Stand 08/2012 187



Title T0046E • Trucks • SCR Exhaust Aftertreatment System and NOx Monitoring • e-Initial 

Test • Run 




> Check his/her level of knowledge regarding the SCR exhaust aftertreatment system 

and NOx monitoring 

> Specifically prepare for the training course "T0301F • Trucks • SCR Exhaust 

Aftertreatment System and NOx Monitoring • Run" 


Contents Questions on the CBT program "SCR of BlueTec® Diesel Technology, Components and 

Functions" (Order no. 1290 4333 00) 

Optional prerequisite The participant has a good basic knowledge of the mechanical engine components and 

engine control system. 


Note The e-Test is a prerequisite for attending advanced training course "T0301F • Trucks • 

SCR Exhaust Aftertreatment System and NOx Monitoring • Run". 


Stand 08/2012 188



Title T0301F • Trucks • SCR Exhaust Aftertreatment System and NOx Monitoring • Run 




> Describe the mode of operation of the selective catalytic reduction (SCR) exhaust 

aftertreatment system 

> Describe the mode of operation of NOx monitoring 

> Understand the design and function of the SCR exhaust aftertreatment system 

> Understand the design and function of the NOx monitoring system 

> Independently produce a diagnosis of the SCR system and NOx control 


Contents > Emissions legislation 

> Design and function of the SCR exhaust aftertreatment system 

> Design and function of NOx monitoring 

> Effects of malfunctions in the SCR exhaust aftertreatment and NOx control systems 

(e.g. torque limitation) 

> Diagnosis, testing and adjustment operations with the help of the current service aids 





Mandatory prerequisite T0046E • Trucks • SCR Exhaust Aftertreatment System and NOx Monitoring • e-Initial 

Test • Run 




Note For preliminary training, please work through the CBT "The SCR System for BlueTec 

Diesel Technology, Components and Function" (order no. 1290 4333 02). Knowledge of 

its content will be tested in e-Test "T0046E • Trucks • SCR Exhaust Aftertreatment 

System and NOx Monitoring • e-Initial Test • Run". 


Stand 08/2012 189



Title T0086E • Trucks • Telligent® Engine Systems • Model Series 900, 457, 500 • e- 





> Understand the functions and interaction of the following engine management systems 

- CAN, data bus 

- Drive control (FR) 

- Engine control (MR) 

- Selective catalytic reduction 

> Describe and evaluate input and output signals in electrical/electronic components 

Contents > Electronic vehicle networking 

> Sensors and actuators 

> Telligent® engine system 


> Causes and effects of torque reduction 

Optional prerequisite Participants can refresh their knowledge by working through CBTs "Engine Series 500, 

900 and 457" Parts 1-2 (order no. 1290 4322 02 and 1290 4323 02) and "Pump-Line- 

Nozzle" Parts 1-2 (1290 4308 02 and 1290 4307 02). 


Note This e-Training is a mandatory prerequisite for attending advanced training course 

"T0294F • Trucks • Telligent® Engine Systems • Model Series 900, 457, 500 • Run". 


Stand 08/2012 190



Title T0294F • Trucks • Telligent® Engine Systems • Model Series 900, 457, 500 • Run 




> Describe the actuation of fan systems for engine cooling, engine brake management, 

the turbobrake and the flame starting system 

> Perform a test on the air compressor 

> Describe the routing of the fuel circuits on model series 900, 457 and 500 and 

differentiate between them for diagnostic purposes 

> Devise own diagnosis strategies and perform diagnoses based on complaints and 

symptoms 

> Perform inspection, adjustment and repair work 

Contents > Design and function: 

- Power take-off control 

- Thermal management 

- Differences and similarities of various fuel systems 

- SCR exhaust aftertreatment, including NOx regulation 

- Enhanced Environmental Vehicle (EEV) information module 

> Performing test and adjustment work using the current service aids (DAS, WIS) 

- Fault diagnosis based on practical examples 

- Air compressor test 


Mandatory prerequisite T0086E • Trucks • Telligent® Engine Systems • Model Series 900, 457, 500 • e- 






Stand 08/2012 191



Title T0296F • Trucks • Transmission Management with Automated Shift • Actros Model 

Series 963 • Run 




> Describe the integration of the new transmission management system in the 

networking scheme 

> Describe the design and individual functions of the control units for drive control, 

adaptive drive control and gear control 

> Describe the design and function of the new clutch operating mechanism 

> Describe the design and function of the new automated shifting system 

> Describe the interaction of the transmission and drive control systems 

> Describe and assess exemplary input and output signals on control units and 

components of the gearshift systems 

> Evaluate actual values and the associated driving situations 

> Use DAS to identify and eliminate the effects of mechanical faults on the gearshift 

system 

> Perform a diagnosis on the transmission management systems 


Contents > Design and individual functions of the control units for drive control, adaptive drive 

control and gear control 

> Design and function of the new clutch operating mechanism 

> Design and function of the new automated shifting system 

> Presentation of the G140-8 

> Testing, adjustment, parameterization, diagnosis and repair of the new automated 

shifting system with the aid of the current service aids (DAS, WIS) 

> Fault diagnosis based on practical examples 



Stand 08/2012 192



Title T0271F • Trucks • Transmission Management • HPS, AGS • Run 




> Describe the design and individual functions of the control units for drive control and 

gear control 

> Describe the design and function of the clutch operating system as used with the 

various transmissions and gearshift systems 






system 



Contents > Exchange of experience 

> Interaction of subsystems in a networked environment 

- Electronic vehicle networking (CAN) 

- Hydraulic-pneumatic power shift, Telligent® automatic gearshift system - AGS 

> Using the current service aids (DAS, WIS) to test, adjust, parameterize, diagnose and 

repair installed gearshift systems 


Mandatory prerequisite T0085E • Trucks • Transmission Management • HPS, GS, AGS • e-Training • Go 




Note To refresh your knowledge, as a preliminary training for e-Training "T0085E • Trucks • 

Transmission Management • HPS, GS, AGS • e-Training • Go", work through the CBTs 

"Telligent Gearshift" Parts 1-2, "Telligent Automated Gearshift" Part 1, "Wiring Diagrams" 

Parts 1 and 3 and "CAN Fundamentals". 


Stand 08/2012 193



Title T0885E • Trucks • Qualification Program for Drivetrain System Technicians • Exit exam 

• Go 



Objectives The participant's knowledge is determined for the competence area. 


> Telligent® Engine Systems 

> SCR Exhaust Aftertreatment and NOx Monitoring 

> Transmission Management 

Mandatory prerequisite T0686E • Trucks • Qualification Program for Drivetrain System Technicians • Initial Test 

• Go 




Note The test is part of the qualification series to become a Certified Mercedes-Benz 

Drivetrain System Technician. 


Stand 08/2012 194



Title T0101E • Trucks • New Long-Distance Truck • Engine Management BR 471 • e- 





> Describe the basic design of the model series 470 common rail technology 

> Name the sensors and actuators used for engine management and describe their 

design 

> Describe the integration of the engine management system in the networking scheme 

> Describe how the thermal management system works 

> Describe the function of the exhaust gas recirculation system 

> Describe the changes in the SCR system 

Contents > Fuel circuit design 

> Vehicle networking 

> Design and function of actuators and sensors 

> Exhaust gas recirculation 

> Innovations in the SCR system 



Note This e-Training is a mandatory prerequisite for attending advanced training course 

"T0295F • Trucks • The New Star of Long-Distance Transport • Engine Management BR 

471x • Run". 


Stand 08/2012 195



Title T0812F • Trucks • Engine management • OM471 • Run 




> Describe the basic mechanical design of the OM471 engine 

> Describe the mode of operation of the common rail technology 

> Understand the design and function of the common rail technology 

> Describe the sensors and actuators used by the engine management system 


> Understand the design and function of the engine management system 

> Independently make a diagnosis of the engine management system with exhaust 

aftertreatment system ( Euro-VI standards) 


Contents > Basic mechanical design of the OM471 engine 

> Design and function of the engine management and its integration in the network 

> Design and function of the common rail technology 

> Effects of malfunctions in engine management on the exhaust aftertreatment systems 

and in the NOx monitoring system (e.g. torque limitation) 

> Diagnosis, test, and adjustment work using the current service aids 

Mandatory prerequisite T0101E • Trucks • New Long-Distance Truck • Engine Management BR 471 • e- 






Stand 08/2012 196



Title T0755F • Trucks • Engine Management • OM470, OM471 and OM936 • Run 




> Describe the basic mechanical design of engines OM470, OM471 and OM936 

> Understand the design and function of the fuel system and common rail technology 

> Describe the task of sensors and actuators used by the engine management system 



> Independently perform diagnosis on the engine management system 


Contents > Basic mechanical design of engines OM470, OM471 and OM936 


> Design and function of the fuel system and common rail system 


and the NOx monitoring system (e.g. torque limitation) 

> Diagnosis, test and adjustment work using the current service aids 







Stand 08/2012 197



Title T0753F • Trucks • Engine repair • OM936 and OM471 • Run 



Objectives The participant can inspect components and use WIS to plan and perform repair scopes 

Contents > Mechanical design of the OM936 and OM471 engines 

> Partial disassembly of engines 

> Current repair work on the components 

- Mechanical engine components (crank assembly, valve assembly, etc.) 

- Oil circuits 

- Fuel circuits 

- Exhaust gas recirculation 

Optional prerequisite The participant has good basic knowledge of mechanical engine components. 



Stand 08/2012 198



Title T0295F • Trucks • Engine Management BR 471 • New Actros in Long Distance Transport 

• Run 




> Describe the basic mechanical design of the model series 470 engine 

> Describe the mode of operation of the common rail technology 

> Understand the design and function of the common rail technology 

> Describe the sensors and actuators used by the engine management system 



> Independently perform diagnosis on the engine management system with Euro VI 

standard exhaust aftertreatment system 


Contents > Basic mechanical design of the model series 470 engine 


> Design and function of the common rail technology 










Stand 08/2012 199



Title T0293F • Trucks • Mechanical Engine Components Repair • Model Series 900, 457, 

500 • Run 




> Localize malfunctions in mechanical engine components 

> Inspect components and use WIS to plan and understand repair scopes 

Contents > Mechanical design of the model series 900, 457 and 500 engines 

> Turbobrake function 

> Partial disassembly of engines 

> Current repair work on the components 

- Mechanical engine components (crank assembly, valve assembly, etc.) 

- Oil circuits 

- Fuel circuits 

- Charge air systems and compressor systems 

- Electrically controlled water pump 

Optional prerequisite The participant has good basic knowledge of mechanical engine components. 


Note Participants can test and refresh their knowledge using CBTs "Pump-Line-Nozzle" Parts 

1-2 (order no. 1290 4307 02 and 1290 4308 02) and "Engine Series 500, 900, 457" 

Parts 1-2 (1290 4322 02 and 1290 4323 02). 


Stand 08/2012 200



Title T0430F • Trucks • Parameterization • Actros Model Series 963 • Run 




> Describe the application area and the tasks of the parameterizable special module 

(PSM) 

> Understand the basic design of the PSM 


integration in the on-board electrical system in the new truck 

> Retrofit the PSM 

> Use functions described in the workshop literature 

> Manage PSM data records 

> Parameterize the PSM as specified by the customer order under consideration of 

safety-relevant aspects 

> Perform diagnoses 

> Recognize the hazards associated with incorrect parameterization 

Contents > PSM applications 

> Combinational logics in the PSM 

> Inputs and outputs on the PSM 

> Functions in the PSM 

> Control of complex power take-offs 

> Use of workshop literature 

> Managing PSM data records 


> Performing actual vehicle parameterizations via the PSM 







Stand 08/2012 201



Title T0429F • Trucks • Mercedes-Benz Natural Gas Engine OM906 LAG • Run 




> Describe the changes in the mechanical engine components and engine control 

system of gaseous fuel engine OM906 LAG compared to diesel engine OM906 LA 

> Describe the special considerations with regard to the maintenance of the gaseous 

fuel engine OM906 LAG 

> Describe the design and function of the gas system in the vehicle 

> Perform fault diagnosis and repair work 


Contents > Mechanical design of the gaseous fuel engine OM906 LAG 

> Design and function of the injection system on the engine OM906 LAG 

> Functional principle of the gas system in the vehicle 

> Diagnosing faults, performing component repairs (injection system, gas system) 

> Test and adjustment work using the current service aids 


Note The participant has the qualifications to work on gas systems "T0290F • Passenger Cars, 

Trucks, Vans • Gaseous Fuel Vehicles • Certificate of Competence • Go". 


Stand 08/2012 202



Title T0302F • Trucks • EGR and SCR Exhaust Aftertreatment Systems for Euro V/VI standard 

• New Actros in Long Distance Transport • Run 




> Describe the integration of the exhaust aftertreatment systems in the networking 

scheme 

> Describe the design and function of the exhaust aftertreatment systems EGR (exhaust 

gas recirculation) and SCR (selective catalytic reduction) 

> Describe the mode of operation of the EGR and SCR exhaust aftertreatment systems 

> Describe the sensors and actuators used by the exhaust aftertreatment systems 



> Independently perform diagnosis on the engine management system with EGR and 

SCR exhaust aftertreatment systems (Euro VI standard) 



> Design and function of the EGR and SCR exhaust aftertreatment systems, in 

connection with engine management 

> Mode of operation of the EGR and SCR exhaust aftertreatment systems 

> Integration of the exhaust aftertreatment systems in the networking scheme 

> Repair methods for the exhaust box 







Stand 08/2012 203



Title T0811F • Trucks • EGR and SCR Exhaust Aftertreatment Systems for Euro V/VI Standard 

• Actros Model Series 963 • Run 




> Describe the integration of the exhaust aftertreatment systems in the networking 

scheme 

> Describe the design and function of the exhaust aftertreatment systems EGR (exhaust 

gas recirculation) and SCR (selective catalytic reduction) 

> Describe the mode of operation of the EGR and SCR exhaust aftertreatment systems 

> Describe the sensors and actuators used by the exhaust aftertreatment systems 



> Independently perform diagnosis on the engine management system with EGR and 

SCR exhaust aftertreatment systems (Euro VI) 



> Design and function of the EGR and SCR exhaust aftertreatment systems in 

connection with engine management 

> Mode of operation of the EGR and SCR exhaust aftertreatment systems 

> Integration of the exhaust aftertreatment systems in the networking scheme 

> Repair methods for the exhaust box 







Stand 08/2012 204



Title T0031E • Truck FUSO • Canter • Engine Training • e-Initial Test • Run 



Objectives The participant can demonstrate that he/she fulfills all of the necessary basic technical 

prerequisites to participate in the following face-to-face training courses: 

Contents 

> "T0198F (NCVS-MC011) • Fuso • Canter • Euro 5 Engine Training for Operations with 

Mercedes-Benz Diagnostic System (Star Diagnosis) • Run" or 

"T0199F (NCVM-MC012) • Fuso • Canter • Euro 5 Engine Training for Operations with 

Multi Use Tester Diagnostic System (MUT 3) • Run" 

> "T0509F • Fuso • Parameterization of the Engine Control Unit on the Canter Euro 5 • 

Operations with Mercedes-Benz Diagnostic System (Star Diagnosis) • Run" or "T0510F • 

Fuso • Parameterization of the Engine Control Unit on the Canter Euro 5 • Operations 

with Multi Use Tester Diagnostic System (MUT 3) • Run" 

or 

> "T0200F (NCPS-MC014) • Fuso • Parameterization of the Engine Control Unit on the 

Canter Euro 5 • Operations with Mercedes-Benz Diagnostic System (Star Diagnosis) • 

Run" or "T0201F (NCPM-MC015) • Fuso • Parameterization of the Engine Control Unit 

on the Canter Euro 5 • Operations with Multi Use Tester Diagnostic System (MUT 3) • 

Run" 

Test questions from the training courses "T0196F (NCDS-MC009) • Fuso • Canter • 

Fundamentals for Operations with Mercedes-Benz Diagnostic System (Star Diagnosis)" or 

"T0197F (NCUT-MC010) • Fuso • Canter • Fundamentals for Operations with Multi Use 

Tester Diagnostic System (MUT 3)" 



Stand 08/2012 205



Title T0198F • Truck FUSO • Canter • Euro V Engine Training for Operations with the Mercedes-Benz 

Diagnostic System (Star Diagnosis) • Run 




> Identify the components of the fuel injection system 

> Explain their design and function 



> Fuel injection system with injection components and injection function 

> Engine electrical system 


> Exhaust gas recirculation and SCR technology 

> Turbocharging 

> Diesel particulate filter and NOx catalytic converter 

> Adjustment, diagnostic and repair work with Star Diagnosis 

> Current service topics 

> Design and function of the transmission 

Optional prerequisite The participant has taken part in training course "T0196F • Fuso • Canter • 

Fundamentals for Operations with Mercedes-Benz Diagnostic System (Star Diagnosis) • 

Go" or has equivalent knowledge. He/she is proficient in the operation and handling of 

the measuring and diagnostic equipment. 

Mandatory prerequisite T0031E • Truck FUSO • Canter • Engine Training • e-Initial Test • Run 





Stand 08/2012 206



Title T0509F • Truck FUSO • Parameterization of the Engine Control Unit on the Canter Euro 

V • Operations with the Mercedes-Benz Diagnostic System (Star Diagnosis) • Run 




> Describe the design and the various functions of the engine control unit 

> Describe the parameterization procedure for the control unit 

> Describe and assess example applications for parameterization 

> Assess the need for parameterization 

> Use Star Diagnosis to perform parameterization 

> Redocument parameterization work 

> Describe testing and retrofit operations 

Contents > Parameterization of the control units using the online portal 

> Assessment of need to parameterize the engine control unit 

> Procedure when installing retrofits 






Stand 08/2012 207



Title T0768F • Truck FUSO • Canter • Euro VI Engine • Run 






> Carry out targeted diagnostic, adjustment and repair operations 

Contents > Mechanical Engine Components 







> Adjustment, diagnostic and repair work with Star Diagnosis 



Optional prerequisite The participant has taken part in training course "T0196F • Fuso • Canter • 

Fundamentals for Operations with Mercedes-Benz Diagnostic System (Star Diagnosis) • 

Go" or has equivalent knowledge. He/she is confident in the operation and handling of 

the measuring and diagnostic equipment. 






Stand 08/2012 208



Title T0519F • Truck FUSO • Canter Eco Hybrid • Go 




> Communicate the environmental advantages of using the innovative drive technology 

in the Canter Eco Hybrid 

> Operate the vehicles and analyze, for example, how customers actually operate them 

> Explain the task and mode of operation of individual system components 

> Apply the customer support concept for service purposes 

> Initiate safety measures for certain types of work on the vehicle 

> Perform a power disconnect and startup for the high-voltage system 

> Correct use of special tools 

> Perform any diagnoses required using Star Diagnosis and Fuso Diagnosis 

> Perform practical work on the components of the high-voltage system 

Contents > Advantages of using a hybrid drive system in trucks 

> System operation 

> Task and function of system components 

> Function of the system 

> Safety when working on the vehicle 

> Customer support concept in the service sector 







Note IMPORTANT! Persons with electronic implants (e.g. pacemakers) are not permitted to 




Stand 08/2012 209



Title T0085E • Trucks • Transmission Management • HPS, GS, AGS • e-Training • Go 




> Understand the design of transmissions G56, G60 and G85 

> Understand the power flow in transmissions G56, G60 and G85 and in the Mercedes- 

Benz range-change transmission 

> Describe the various components of the transverse shift gate 

> Describe the networking scheme for the different manual transmissions in the Atego, 

Axor and Actros, as well as the design of the hydraulic power shift 

> Describe the function of the components of the hydraulic power shift in the Axor and 

Actros, as well as the design of the automatic gear control system in the Atego and Axor 

> Describe the function and the design of the Telligent® gearshift in the Axor and Actros 

> Describe the function and design of the Telligent® automatic gearshift system (EAS) 

and the Mercedes PowerShift in the Axor and Actros 

Contents > Structure of the transmission designations 

> Design of transmissions G56, G60 and G85 

> Design of the transverse shift gates in the G56-6 and G330-12 

> Networking scheme of the gearshift systems in the Atego, Axor and Actros 

> Design and function of the automatic gear control (AGS), Telligent® gearshift, 

Telligent® automatic gearshift system (EAS) and the Mercedes PowerShift in the Axor 

and Actros 

Optional prerequisite The participant has good basic knowledge of transmission control systems. 



Stand 08/2012 210



Title T0269F • Trucks • Transmission Management • GS, EAS, Mercedes PowerShift • Run 




> Describe the design and individual functions of the control units, drive control and gear 

control 

> Describe the design and function of the clutch operating system as used with the 

various transmissions and gearshift systems 


> Describe the similarities and differences between the Telligent® gearshift, Telligent® 

automatic gearshift system EAS and Mercedes PowerShift 





system 


> Perform inspection, adjustment and repair work 

Contents > Exchange of experience 

> Interaction of subsystems in a networked environment 

- Electronic vehicle networking (CAN) 

- Telligent® gearshift, Telligent® automatic gearshift system – EAS, Mercedes-Benz 

PowerShift 

> Using the current service aids (DAS, WIS) to test, adjust, parameterize, diagnose and 

repair installed gearshift systems 

> Base function of turbo clutch 


Mandatory prerequisite T0085E • Trucks • Transmission Management • HPS, GS, AGS • e-Training • Go 




Note To refresh your knowledge, as a preliminary training for e-Training "T0085E • Trucks • 

Transmission Management • HPS, GS, AGS • e-Training • Go" work through the CBTs 

"Telligent Gearshift" Parts 1-4, "Telligent Automatic Gearshift System" Parts 1-2, "Wiring 

Diagrams" Parts 1 and 3 and "CAN Fundamentals". 


Stand 08/2012 211



Title T0266F • Trucks • Mercedes-Benz Range-Change Transmission • Run 




> Disassemble and assemble the transmissions using the service aids (WIS and special 

tools) 

> Inspect transmission components and use WIS to plan and implement the necessary 

repair scopes 


Contents > Mechanical design of the synchronized Mercedes-Benz range-change transmissions G 

131, G 210 - G 260 

> Mechanical design of unsynchronized Mercedes-Benz range-change transmissions G 

140, G 211, G 241, G 280, G 281, G 330 

> Disassembling/assembling synchronized and unsynchronized range-change 

transmissions 

> Diagnosing faults, performing component repairs (shift shafts, synchromesh, etc.) 

> Test and adjustment work using the current service aids 

Optional prerequisite The participant has successfully completed CBTs "Telligent Gearshift - Parts 1-2" and 

"Telligent Automatic Gearshift - Parts 1-2" as preliminary training. 


Note As preliminary training, please complete CBTs "Telligent® Gearshift", Parts 1-2 (order no. 

1290 4305 02 and 1290 4306 02) and "Telligent® Automatic Gearshift" Parts 1-2 (1290 

4320 02 and 1290 4324 02). 


Stand 08/2012 212



Title T0778F • Trucks • Manual gearshift systems • Actros distributor, construction site 

vehicle and new Atego • Run 




> Describe the integration of the manual gearshift system in the on-board electrical 

system 

> Describe the interplay between the manual gearshift system and the drive control 

systems 

> Describe the design and individual functions of the CPC control unit with a manual 

gearshift system 

> Describe the design and function of the manual gearshift system with and without 

power-assisted gear shifting 

> Describe the design and function of the clutch and clutch adjusting mechanism 

> Describe modifications to the transmission 

Contents > Integration of the manual gearshift system in the overall network scheme 

> Interplay between the manual gearshift system and the drive control systems 

> The design and individual functions of the CPC control unit with a manual gearshift 

system 

> Design and function 

- of the manual gearshift system with and without power-assisted gear shifting 

- of the clutch and clutch adjusting mechanism 

> Fault diagnosis and adjustment operations on the manual gearshift system 

components 



Stand 08/2012 213



Title T0189F • Trucks • Voith Retarder • Control and Mechanical Components • Run 




> Describe the retarder control functions in networked systems 

> Describe and evaluate input and output signals in electrical/electronic components 

> Perform a diagnosis for the retarders and retarder controls 

> Perform test, adjustment and repair work on the retarders 

Contents > Design and function of the Voith retarder models 115H and 115HV with their current 

controls 

> Testing/adjustment operations and diagnosis on the Voith retarder 115 HV 


Optional prerequisite The participant has worked through the CBT program "Wiring Diagrams" Part 1 (order no. 

1290 4722", "Wiring Diagrams" Part 3 (1290 4312) and "CAN Fundamentals" (1290 

4716) or has equivalent knowledge. 



Stand 08/2012 214



Title T0137F • Trucks • BlueTEC HYBRID • Atego • Go 




> Communicate the environmental advantages of using the innovative drive technology 

in the Atego BlueTEC® HYBRID 

> Operate the vehicles and analyze how, e.g., customers actually operate them 

> Explain the task and mode of operation of individual system components 

> Apply the customer support concept for service purposes 

> Initiate safety measures for certain types of work on the vehicle 

> Perform a power disconnect and startup for the high-voltage system 

- and professionally use the appropriate special tools 

> Perform any diagnoses required using Star Diagnosis 

> Perform practical work on the components of the high-voltage system 

- and bleed the cooling circuit of the e-machine 

- and exchange the battery air filter on the power electronics carrier (PEC) 

Contents > Advantages of using a hybrid drive system in trucks 

> System operation 

> Task and function of system components 

> Function of the system 

> Safety when working on the vehicle 

> Customer support concept in the service sector 







Note IMPORTANT! Persons with electronic implants (e.g. pacemakers) are not permitted to 




Stand 08/2012 215



Title T0147F • Trucks • Product Technology for Service Advisors • Run 





system 

> Broadly describe the design and function of vehicle networking 

> Broadly describe the design and function of the drivetrain, chassis and driving 

assistance systems 

> Describe the design and function of the maintenance system and make adjustments 


technical workshop literature 

> Describe new technical features/modifications in the current truck model series 

Contents > Design and function of the vehicle network 

> Design and function of engine and transmission management 

> Design and function of level control and the brake system 

> Design and function of driving assistance systems 

> Service-relevant parameters in the maintenance system 

> Working with technical workshop literature 

> New technical features and modifications 

Optional prerequisite The participant is a service advisor. He/she has completed basic training course 

"T0146F • Trucks • Actros Road Vehicle • Go" or "T0139F • Trucks • Axor2 Road 

Vehicle • Go" or has equivalent knowledge. 


Note The participant is a service advisor and has basic knowledge of the Mercedes-Benz truck 

product range. 


Stand 08/2012 216


Department Chassis and Active Safety 

Title T0036E • Passenger Cars • Suspension Systems • e-Initial Test • Run 


Target group System Technician Driving Stability 


> Check his/her level of knowledge on the design, function and operation of AIRmatic 

(S-Class/M-Class), AIRmatic Dual Control (E-Class, W212) and ABC (S-Class/CL-Class, 

W221/CL216) 



Contents This is an e-Initial Test on the basic functions of the suspension systems. 


Note Passing this test is a prerequisite for training course "T0258F • Passenger Cars • 

Suspension Systems • Diagnosis, Repair • Run". Participants can test their knowledge 

using the CBT programs "Air Suspension Systems" Parts 1-2 (order no. 1290 4032, 1290 

4033) and "Active Body Control" Parts 1-2 (1290 4025, 1290 4024). 


Stand 08/2012 217



Title T0258F • Passenger Cars • Suspension Systems • Diagnosis, Repair • Run 




> Describe the design, function and operation of the ABC (S/CL-Class, W221/CL216) 

> Perform diagnosis on the suspension systems 

> Diagnose faults in the networking 

> Properly use the Diagnosis Assistance System (DAS) and Measurement Technology 

(HMS) test tools 

Contents > Design, function and diagnosis of the suspension systems AIRmatic, AIRmatic Dual 

Control and ABC 

> Diagnosis of the suspension systems AIRMATIC Dual Control and ABC 

> Integration of suspension systems in the vehicle networking 

> Use of Diagnosis Assistance System (DAS) and Measuring Technology (HMS) 

diagnostic tools 

> Adjustment of vehicle level 

Mandatory prerequisite T0036E • Passenger Cars • Suspension Systems • e-Initial Test • Run 




Note Participants can test their knowledge using the CBT programs "Air Suspension Systems" 

Parts 1-2 (order no. 1290 4032, 1290 4033) and "Active Body Control" Parts 1-2 (1290 

4025, 1290 4024). The training concludes with a final test. 


Stand 08/2012 218



Title T0076E • Passenger Cars • Brake Control and Active Driving Assistance Systems • e- 

Training • Run 






> Prove his/her knowledge by successfully completing the test 

Contents Basic functions of the ESP, ABR and SBC systems 


Note Successful completion of this e-Training course entitles you to take part in the training 

course "T0344F • Passenger Cars • Brake Control and Active Driving Assistance 

Systems • Diagnosis and Repair • Run". 


Stand 08/2012 219



Title T0344F • Passenger Cars • Brake Control and Active Driving Assistance Systems • 

Diagnosis and Repair • Run 




> Understand and check the functions of the ESP®, ADAPTIVE BRAKE and SBC 

systems 

> Perform diagnosis in the ESP®, ADAPTIVE BRAKE and SBC systems 

> Describe the special items to be observed during maintenance and repair 

> Diagnose and repair malfunctions in the networking of the brake control and traction 

systems using other systems 

Contents > Diagnosis and repair work 

> Working in accordance with manufacturer instructions and safety precautions 

Mandatory prerequisite T0076E • Passenger Cars • Brake Control and Active Driving Assistance Systems • e- 






Stand 08/2012 220



Title T0342F • Passenger Cars • Brake Control, Suspension and Active Driving Assistance 

Systems • New Features and Modifications • Fly 




> Describe the design, function and operation of the new driving assistance systems in 

the W212 model series (E-Class) 

> Perform diagnosis on the new driving assistance systems 

> Describe the design, function and operation of the ADS and AIRmatic suspension 

systems in model series W204 (C-Class) and W212 (E-Class) 

> Describe the new features and modifications in the suspension and damping systems 

compared to the predecessor model series 

> Perform diagnosis on the suspension systems and state how the diagnosis has 

changed 

> Properly use the Diagnosis Assistance System (DAS) and Measurement Technology 

(HMS) test tools 

> Describe the changes to the ABR, SBC and ESP brake systems in model series W221 

(S-Class), W212 (E-Class), X164 (GL-Class) and W204 (C-Class) 

Contents > New features and changes in the suspension system 

> Design, function and operation 

- Of new driving assistance systems in the W212 model series 

- Of the suspension and brake control systems 

Diagnosis on suspension, brake control and active driving assistance systems 

Optional prerequisite The e-Test "T0036E • Passenger Cars • Suspension Systems • e-Test • Run" is 

recommended in preparation for this course. 



Stand 08/2012 221



Title T0307F • Passenger Cars, smart • Vehicle Alignment • Run 




> Check the chassis alignment electronically and diagnose complaints 

> Conduct mechanical alignment checks 

> Inspect axle components 


Contents > Axle geometry and correlations between suspension characteristics and tire wear 

> Adjusting the various axle variants 

> Accident diagnosis by means of mechanical alignment checks 

> Information on current complaints and remedial measures 

Optional prerequisite T0044E PFVSE • Passenger Cars, smart • Vehicle Alignment • e-Initial Test • Go 


Note The training concludes with a final test. 

The participant is familiar with the wheel alignment systems used. 


Stand 08/2012 222



Title T0142F • Trucks, Vans • Vehicle Alignment • Go 




> Align the frame and chassis of two, three and four-axle vehicles using 

mechanical/electronic techniques 

> Check and evaluate axle steering parts and tires 

Contents > Fundamentals of vehicle alignment 

> Mechanical frame alignment 

> Electronic wheel alignment check on three and four-axle vehicles and on vehicles with 

independent wheel suspension (Sprinter BR 906) 

> Checking and adjusting the wheels/axles according to current service literature 

> Fault diagnosis and assessment of faults in handling characteristics and tire wear 






Note The participant has successfully completed the CBT program "Fundamentals of Steering 

Systems" Part 2 (order no. 1290 4718 ). 


Stand 08/2012 223



Title T0684E • Vans • Qualification Program for Chassis System Technicians • Initial Test • 

Go 



Objectives > The participant's knowledge is determined for the competence area. 




> Electronic level control 

> Brake systems 


> Steering and axles 

> Vehicle alignment 


Note The test is part of the qualification program for Mercedes-Benz Chassis System 

Technicians. 


Stand 08/2012 224



Title T0173F • Vans • Chassis and Driving Assistance Systems, All-Wheel Drive • Sprinter 

(BM 906), Vito/Viano (BM 639) • Run 




> Explain the design and function of the chassis systems 

> Describe the variants and functions of the all-wheel drive systems 


Contents > Electronic level control 


- Hydraulic 

- Pneumatic 



> All-wheel drive 

> Low frame chassis 

> Diagnosis and repair work 






Stand 08/2012 225



Title T0883E • Vans • Qualification Program for Chassis System Technicians • Exit exam • 

Go 



Objectives The participant's knowledge is determined for the competence area. 


> Electronic level control 




> Vehicle Alignment 

Mandatory prerequisite T0684E • Vans • Qualification Program for Chassis System Technicians • Initial Test • 

Go 





Technicians. 


Stand 08/2012 226



Title T0151F • Trucks • Air Brake Systems • Go 




> Describe the design of pneumatic brake systems 

> Explain the function of pneumatic brake systems 

> Assign components to the function groups using the service literature and understand 

their functions 

> Perform function tests on brake system components 

> Conduct general function tests on brake systems in accordance with legal 

requirements 

Contents > Design of pneumatic service brake and parking brake systems 

> Function of the components for service brakes and parking brakes 

> Testing efficiency and function in accordance with legal requirements 

> Implementing service literature 

> Reading function schematics 

> Use of measuring tools and test tools 


Note To refresh your knowledge, we recommend completing the CBTs "Air Brake Systems Part 

1" (order no. 1290 4316 02) and "Air Brake Systems Part 2" (1290 4317 02). 


Stand 08/2012 227



Title T0045E • Trucks • Telligent® Brake System BS2 • e-Initial Test • Run 





> Specifically prepare for the training course Telligent® Brake and Telligent® Air 

Suspension systems 

> Prove his/her level of knowledge by successfully completing the e-Initial Test 

Contents Questions on CBT programs "Air Brake Systems - Fundamentals" (Order no.1290 4348 

00) as well as "Air Brake Systems - Reading Pneumatic Diagrams" (1290 4316 00). 

Optional prerequisite The participant has good basic knowledge about working on compressed-air systems. 



Stand 08/2012 228



Title T0150F • Trucks • Telligent® Brake System BS2 • Run 




> Describe the design of the EAPU 

> Explain the functions in the EAPU and understand them 

> Check the pressure retainer of the EAPU according to manufacturer specifications 

> Describe the integration of EAPU in vehicle networking 

> Perform potential work and diagnoses on the EAPU with Star Diagnosis 

> Describe the system design of the Telligent® brake system BS2 

> Name the individual system components and their tasks 

> Explain the special functions in the system design of the Telligent® brake system BS2 

> Explain additional functions and special equipment in the BS2 

> Perform target-oriented function tests on the individual components 

> Independently diagnose malfunctions based on case examples with the aid of the 

current diagnosis and workshop information systems 

Contents > Design and function of: 

- Electronic Air-Process Unit (EAPU) 

- Telligent® Brake System BS2 

> Special functions of Telligent® brake system BS2, such as the hill holder 

> Testing of system functions and individual system components 

> Fault diagnoses 

Mandatory prerequisite T0045E • Trucks • Telligent® Brake System BS2 • e-Initial Test • Run 




Note As a prerequisite for this training course, the participant has successfully completed 

training course "T0151F • Trucks • Air Brake Systems • Go" or has equivalent 

knowledge. 

Participants can refresh their knowledge in preparation for the e-Initial Test by working 

through the CBTs "Compressed-Air Braking Units – Fundamentals" (order no. 1290 4348 

02 ) and "Compressed-Air Brakes - Reading Pneumatic Function Diagrams" (1290 4316 

02). 


Stand 08/2012 229



Title T0149F • Trucks • Telligent® level control system (NR) • Run 




> Explain the system design of the Telligent® level control system in various vehicle 

configurations 

> Name the components of the Telligent® level control system and their tasks 

> Explain the mode of operation of the Telligent® level control system 

> Perform a targeted check of the system components using diagnostic systems 

> Calibrate the driving level in acc. with manufacturer specifications 

> Explain the special functions of the Telligent® level control system 

> Retrofit the compulsory lowering system 

> Explain the system design and the mode of operation of the roll control (WR) system 

> Adjust the parameters in the Telligent® level control system electronics 

> Perform a targeted check of individual system components using diagnostic systems 

Contents > Design and function of the Telligent® level control system (NR) 

> System components of the Telligent® level control system 

> Special functions of the Telligent® level control system 

> Design and function of the roll control (WR) 

> Mode of operation of the axle load indicator 

> System function testing of the Telligent® level control system and individual system 

components 

> Calibration of the Telligent® level control system 




training course T0151F (Trucks • Air Brake Systems • Go) or has equivalent knowledge. 

To refresh your knowledge, you can use the CBT 1290 4316 "Air Brake Systems - 

Reading Pneumatic Function Diagrams". 


Stand 08/2012 230



Title T0193F • Trucks • System Diagnosis of Telligent® Brake and Level Control Systems • 

New Features and Modifications • Fly 




> Describe the current changes to the brake system and the level control system 

> Specifically conduct possible diagnoses to the new systems 

> Exchange current quality topics with other participants and use the knowledge in daily 

work 

Contents > New features and modifications in the brake and level control systems 


Optional prerequisite The participant has completed the advanced training course "T0191F • Trucks • 

Telligent® Brake and Air Suspension Systems • Run" or has equivalent knowledge. 



Stand 08/2012 231



Title T0784F • Trucks • Testing Current Brake Systems for Automotive Appraisers • Actros 

Model Series 963 • Go 


Target group Other 


> Describe and apply the special features of current Mercedes-Benz trucks that are 

relevant to the testing in acc. with §29 StVZO (German vehicle licensing regulations) 

> Test and assess the function and operational safety of Mercedes-Benz brake and air 

suspension systems on two-, three- and four-axle vehicles 

Contents > Technology overview 

> Design and function of the new electronically regulated compressed air unit E-APU 

(combination of air governor/drier, 4-circuit protection valve) 

> Practical tests on Mercedes-Benz brake and air suspension systems based on legal 

requirements 



Stand 08/2012 232



Title T0431F • Trucks • Electronic Brake System (EBS) • New Long-Distance Actros • Run 




> Describe the design of the new EAPUs 

> Explain the functions of the new EAPUs 

> Describe the system design of the electronic brake system 

> Explain the function and the tasks of the individual system components of the 

electronic brake system 

> Perform tests on the system components 

Contents > Various versions of the EAPU 

> Electronic Brake System (EBS) 

> Function and system component tests 

Optional prerequisite T0095E • Trucks • Actros BR 963 • e-Training • Go 




knowledge. 

Participants can refresh their knowledge in preparation by working through the CBTs "Air 

Brake Systems – Fundamentals" (order no. 1290 4348 02 ) and "Air Brake Systems - 

Reading Pneumatic Function Schematics" (1290 4316 02). 


Stand 08/2012 233



Title T0762F • Trucks • Electronic Brake System (EBS) • Run 




> Describe the design of the EAPU 

> Explain the functions in the EAPU and understand them 

> Check the pressure retainer of the EAPU according to manufacturer specifications 

> Describe the integration of EAPU in vehicle networking 

> Perform potential work and diagnoses on the E-APU with Xentry Diagnostics 

> Describe the system design of the electronic brake system of various vehicle versions 

> Name the individual system components and explain their tasks 

> Explain the special functions in the system design of the electronic brake system 

> Perform target-oriented function tests on the individual components 

Contents > Design and function: 

- Electronic Air-Processing Unit (E-APU) 

- Electronic Brake System 

> Special functions of electronic brake system , such as the hill holder 

> Testing of system functions and individual system components 


Mandatory prerequisite T0045E • Trucks • Telligent® Brake System BS2 • e-Initial Test • Run 






knowledge. 

Participants can refresh their knowledge in preparation for the e-Initial Test by working 

through the CBTs "Compressed-Air Braking Units – Fundamentals" (order no. 1290 4348 

02 ) and "Compressed-Air Brakes - Reading Pneumatic Function Diagrams" (1290 4316 

02). 


Stand 08/2012 234



Title T0152F • Trucks • ASA (guidable additional axle) and CLCS (Chassis Level Control System) 

Chassis Systems • New Long-Distance Actros • Run 



Objectives The participant can perform test, adjustment and repair work using current diagnostic 

systems and Workshop Information Systems independently and efficiently. 

Contents > Design and function of the new Additional Steering Axle ASA 

> Design and functions of the Chassis Level Control System CLCS 

> Practical work on the chassis systems 

Optional prerequisite T0095E • Trucks • Actros BR 963 • e-Training • Go 



Stand 08/2012 235



Title T0884E • Trucks • Qualification Program for Chassis System Technicians • Exit exam • 

Go 





> Electronic Air-Processing Unit E-APU 

> Telligent® Brake System BS2 

> Vehicle Alignment 

Mandatory prerequisite T0685E • Trucks • Qualification Program for Chassis System Technicians • Initial Test 

• Go 





Technicians. 


Stand 08/2012 236



Title T0758F • Vans • New Features, Modifications and Exchange of Experience • Sprinter, 

Vito, Viano and Citan • Fly 




> Understand current complaints and describe solutions 

> State the new features and modifications for model year 2013 

> Contribute current topics from the workshop 

Contents > Current complaints (drivetrain and chassis) 

> New features and modifications in model year 2013 

> Modifications in diagnosis 

> Exchange of experience for the vehicles: Sprinter, Vito, Viano and Citan 



Stand 08/2012 237



Title T0147F • Trucks • Product Technology for Service Advisors • Run 





system 

> Broadly describe the design and function of vehicle networking 

> Broadly describe the design and function of the drivetrain, chassis and driving 

assistance systems 

> Describe the design and function of the maintenance system and make adjustments 


technical workshop literature 

> Describe new technical features/modifications in the current truck model series 

Contents > Design and function of the vehicle network 

> Design and function of engine and transmission management 

> Design and function of level control and the brake system 

> Design and function of driving assistance systems 

> Service-relevant parameters in the maintenance system 

> Working with technical workshop literature 

> New technical features and modifications 

Optional prerequisite The participant is a service advisor. He/she has completed basic training course 

"T0146F • Trucks • Actros Road Vehicle • Go" or "T0139F • Trucks • Axor2 Road 

Vehicle • Go" or has equivalent knowledge. 


Note The participant is a service advisor and has basic knowledge of the Mercedes-Benz truck 

product range. 


Stand 08/2012 238


Department Comfort/Convenience and Passive Safety Systems 

Title T0677E • Passenger Cars • Qualification Program for Comfort and Passive Safety System 

Technicians • Initial Test • Go 






Contents Theoretical test in comfort and passive safety. 


Note The test is part of the qualification program for Mercedes-Benz Comfort and Passive 

Safety System Technicians. 


Stand 08/2012 239



Title T0855E • Passenger Cars • Qualification Program for Comfort and Passive Safety System 

Technicians • Final Test • Fly 




Contents This is an online test designed to asses the theoretical knowledge in the following 

competence areas: 

> Comfort systems 

> Passive safety 

Mandatory prerequisite T0677E • Passenger Cars • Qualification Program for Comfort and Passive Safety 

System Technicians • Initial Test • Go 







Stand 08/2012 240



Title T0092E • Passenger Cars, Trucks, Vans • Air Conditioning Systems • e-Training • Go 



Objectives The participant can describe the basic design of a refrigerant circuit and its key 

components. 

Contents > Basic design of commercial vehicle climate control systems 

> Components and their functions 

> Refrigeration circuit 

> Fundamentals of thermodynamics 


Note This e-Training is an introductory course to prepare for further training in building 

competency/qualification in working on air conditioning systems. 


Stand 08/2012 241



Title T0074E • Passenger Cars • Fundamentals of Diagnosing Comfort and Climate Control 

Systems • e-Training • Run 




> Describe the procedure for conducting systematic diagnosis in line with the diagnosis 

strategy 

> Name the most important features of the comfort and climate control systems 

> Name the installation locations of the most important system components 

> Name the fundamentals of the electrical and bus systems for the comfort and climate 

control systems 

> Learn and apply the basic principles in virtual practical situations 

Contents > Diagnosis levels and strategy 

> Example system and function fundamentals 

> Virtual troubleshooting 



Stand 08/2012 242



Title T0448F • Passenger Cars • Air Conditioning Systems and Auxiliary Heaters • Emphasis 

on the New R1234yf Refrigerant • Run 




> Describe the design and function of the air conditioning system with the new R1234yf 

refrigerant and other current air conditioning systems 

> Produce a diagnosis of the refrigerant circuit with the new R1234yf refrigerant, 

pinpoint faults and properly rectify them. 

> Perform leak testing using approved Mercedes-Benz testing supplies (nitrogen + UV 

additive) and new/current test equipment 

> Properly discharge and charge the air conditioning system with R1234yf and R134a 

> Name the design and functional sequences of the Webasto heaters 

Contents > Basic design, function (refrigeration circuit) and diagnosis with emphasis on the air 

conditioning systems with the new R1234yf refrigerant 

> Working with an emphasis on the new service station for the R1234yf refrigerant 

> Diagnostic work on the vehicle using the Workshop Information System (WIS) 

> Basic design, function and repair of Webasto heaters 

> Maintenance, test and repair work 


Note Participants can test and refresh their knowledge using the e-Training "T0092E • 

Passenger Cars, Trucks, Vans • Air Conditioning Systems • e-Training • Go". 


Stand 08/2012 243



Title T0819F • Passenger Cars • Air Conditioning Systems and Auxiliary Heaters • Emphasis 

on the S-Class (W/V222), A-Class and B-Class (W176, W246) • Run 




> Describe the design and function of the air conditioning system with R1234yf 

refrigerant as well as current air conditioning systems with emphasis on the S-Class 

(W/V222) and A-/B-Class (W176, W246) 

> Produce a diagnosis of the refrigerant circuit with R1234yf refrigerant, pinpoint faults 

and properly rectify them 

> Perform leak testing using approved Mercedes-Benz testing supplies (nitrogen + UV 

additive) and test equipment 

> Properly discharge and charge the air conditioning system with R1234yf and R134a 

> Name the design and functional sequences of the Webasto heaters 

Contents > Basic design, function (refrigeration circuit) and diagnosis with emphasis on the S- 

Class (W/V222) and A-/B-Class (W176, W246) as well as the air conditioning system 

with R1234yf refrigerant 

> Working with an emphasis on the service station for the R1234yf refrigerant 

> Diagnostic work on the vehicle using the Workshop Information System (WIS) 

> Basic design, function and repair of Webasto heaters 

> Maintenance, test and repair work 

Mandatory prerequisite T0092E • Passenger Cars, Trucks, Vans • Air Conditioning Systems • e-Training • Go 





Stand 08/2012 244



Title T0824E • Passenger Cars • Diagnosis of Comfort and Climate Control Systems • e- 





> Describe the procedure for conducting systematic diagnosis in line with the diagnosis 

strategy 

> Name the most important features of the comfort and climate control systems 

> Name the installation locations of the most important system components 

> Name the fundamentals of the electrical and bus systems for the comfort and climate 

control systems 

> Learn and apply the basic principles in virtual practical situations 

Contents > Diagnosis levels and strategy 

> Example system and function fundamentals 

> Virtual troubleshooting 



Stand 08/2012 245



Title T0356F • Passenger Cars • Diagnosis of Comfort and Climate Control Systems • Fly 




> Develop a diagnosis strategy for complex faults based on the five-level model 

> Produce a targeted diagnosis in cases where fault codes have been stored or not 

stored 

> Share his/her experience in a small group during practical work and expand his/her 

knowledge 

> Diagnose the complex comfort, drive authorization and display systems on the current 

vehicle model series 

> Identify appropriate repair solutions 

> Internalize the systematic approach of the diagnosis strategy by completing practical 

exercises 

Contents > Diagnosis of complex comfort systems following the diagnostic process 

> Extensive practical work and fault diagnoses on three different current vehicle models 


> Advanced handling of Star Diagnosis, DAS and Xentry, and Hermann Measurement 

Technology 

> Diagnose complex customer complaints, generate the proper remedial actions and 

remedy faults 

Mandatory prerequisite T0074E • Passenger Cars • Fundamentals of Diagnosing Comfort and Climate Control 






Stand 08/2012 246



Title T0447F • Passenger Cars • Diagnosis of Comfort and Climate Control Systems • Fly 




> Develop a diagnosis strategy for complex faults based on the Diagnosis Guidelines 

(five-level model) 

> Produce a targeted diagnosis in cases where fault codes have been stored or not 

stored 

> Share his/her experience in a small group during practical work and expand his/her 

knowledge 


vehicle model series 

> Identify appropriate repair solutions 

> Internalize the systematic approach of the diagnosis strategy by completing complex 

practical exercises 

Contents > Diagnosis of complex comfort systems following the diagnostic process 

> Complex practical work and fault diagnoses on three different current vehicle models 


> Advanced handling of Star Diagnosis, DAS and Xentry, and Hermann Measurement 

Technology 

> Diagnose complex customer complaints, generate the proper remedial actions and 

remedy faults 

Mandatory prerequisite T0074E • Passenger Cars • Fundamentals of Diagnosing Comfort and Climate Control 






Stand 08/2012 247



Title T0274F • Passenger Cars • Passive Restraint, Knee, Airbag and Safety Systems • Run 




> Describe the design, function and repair of the current restraint systems 

> Diagnose and test SRS components 

> Perform diagnosis and repair work on the airbag, PRE-SAFE®, and emergency belt 

tensioning retractor systems 

> Independently perform preventive measures on safety-relevant components on an 

accident-damaged vehicle 

Contents > Design, deployment and effect of all airbag systems 

> Handling of SRS components and PRE-SAFE® systems in the W212 and W221 

> Emergency tensioning retractors and NECK-PRO systems 

> Seat occupied and automatic child seat recognition 

> Passive safety components 

> Legal framework (Explosives Act and the Explosives Act Ordinance) 

> Responsibilities within the operation 

> Storage of pyrotechnical material 

> Reporting procedure and offenses 


Note Participants can test and refresh their knowledge using the CBT programs "Safety and 

Restraint Systems" Parts 1 and 2 (order no. 1290 4034 and 1290 4039). This training 

serves to certify competence in handling airbags, PRE-SAFE® systems and emergency 

tensioning retractors for the trade supervisory authorities. 


Stand 08/2012 248



Title T0452F • Passenger Cars • Drive Authorization and Locking Systems • FBS 3 and FBS 

4 • Run 




> Describe the drive authorization systems 3 and 4 

> Describe the current drive authorization systems (from DAS 2) and locking systems 

> Perform targeted diagnoses 

> Replace various system components and safety-related components (e.g. theftrelevant-part 

control units) in line with theft-relevant-part guidelines 

> Diagnose DAS system components and replace them if necessary 

Contents Design and system function of the DAS 3 and DAS 4 and differences between the 

systems with respect to 


> Central locking 

> Anti-theft alarm system (ATA) 

> New products/features introduced with passenger car facelifts 

Optional prerequisite Participants can test and refresh their knowledge using the CBT programs "Underlying 

Principles of Motor Vehicle Electrics/Electronics" (order no. 1290 4757) and "Access 

and Drive Authorization Systems" (1290 4014). 


Note Completion of this course does not authorize participants to program FBS 4 keys. 

The prerequisite to apply for FBS 4 key programming authorization is the course "T0454F 

• New Drive Authorization System FBS 4 • Key Programming • Run". 

Participants can test and refresh their knowledge using the CBT programs "Underlying 

Principles of Motor Vehicle Electrics/Electronics" (order no. 1290 4757) and "Access 

and Drive Authorization Systems" (1290 4014). 


Stand 08/2012 249



Title T0454F • Passenger Cars • New Drive Authorization System DAS 4 • Key Programming 

• Run 




> Independently program the DAS 4 vehicle key 

> Block and release the key tracks 

Contents > Overall process "Drive Authorization DAS 4" in combination with Xentry 

> Handling of theft-relevant parts in accordance with the currently valid guidelines from 

Daimler AG 

> Operating the DAS 4 software for component programming 


Note Participants must posses solid knowledge in these areas and a Xentry Flash 

authorization. 


Stand 08/2012 250



Title T0450E • Passenger Cars • Fundamental Knowledge of Soft Top Systems • SL, SLK and 

E-Class (R231/R172/A207) • e-Training • Go 




> Describe the design, function and repair of soft top systems 

> Identify the new features and modifications in the familiar systems 

Contents Fundamental knowledge on the design and function of the soft top systems on the new 

SL-Class, SLK-Class and E-Class Cabriolet 



Stand 08/2012 251



Title T0449F • Passenger Cars • Repair and Adjustment Operations for Soft Top Systems • 

SL, SLK and E-Class (R231, R172 and A207) • Run 




> Name the design, function and repair of new soft top system on the R231 and on other 

current soft top systems 

> Identify the new features and modifications in the familiar systems 

> Check the new and current Vario roof systems and adjust as required 

> Position and adjust the trunk lid and tubular frame 

> Check and adjust the side windows 

> Perform a hydraulic pressure test on the systems and carry out repairs 

> Perform immediate measures and emergency actuation following a breakdown 

> Work on current field complaints as part of an exchange of experience session 

Contents > Design and function of the new R231 soft top system and other current soft top 

systems 

> Practical work on the new R231 soft top system and on other current roof systems 

> Targeted adjustment operations (e.g. tubular frame) on specified roof systems 

> Consistently reliable window adjustment 

> Current complaints and remedies 

> Working with diagnostic tools and special tools 

> Breakdown assistance procedures and emergency operation 

Mandatory prerequisite T0450E • Passenger Cars • Fundamental Knowledge of Soft Top Systems • SL, SLK and 

E-Class (R231/R172/A207) • e-Training • Go 





Stand 08/2012 252



Title T0451F • Passenger Cars • Diagnosis of Soft Top Systems • Emphasis on the New 

R231, SLK and E-Class Cabriolet • Fly 




> Describe the design, function and characteristics of the new soft top system on the 

R231 and of the soft top systems currently found on the R172 and A207 

> Carry out a hydraulic pressure test on the vehicle 

> Diagnose and remedy electrohydraulic faults and mechanical problems 

> Perform emergency actuation in a professional manner 

> Work on current field complaints as part of an exchange of experience session (topical 

focus hour) 

Contents > Targeted fault diagnosis on the roof systems with emphasis on the R231 as well as 

R172 and A207 

> Processing of current customer complaints using TIPS and WIS 

> Targeted use of diagnostic tools and special tools 

> Breakdown assistance procedures/emergency actuation 

> Diagnosis, fault repair and current remedial actions for complaints 

Optional prerequisite T0450E • Passenger Cars • Fundamental Knowledge of Soft Top Systems • SL (R231), 

SLK (R172), E-Class Cabriolet (A207) • e-Training • Go 



Stand 08/2012 253



Title T0364F • Passenger Cars • Electrical, Comfort and Assistance Systems • Current Model 

Series • New Features and Modifications • Run 




> Describe the new features/modifications in the current comfort and assistance 

systems 

> Name the new features/modifications in the on-board electrical system, vehicle 

networking, drive authorization and locking systems 

> Perform diagnoses on recently introduced new features/modifications 

Contents Functions, new features and modifications 

> In the on-board electrical system 

> In the vehicle networking 

> In the drive authorization and locking systems 

> In the current assistance systems 

> In the vehicle air conditioning 

> In the other comfort systems 



Stand 08/2012 254



Title T0453F • Passenger Cars • Diagnosis of Body Noises and Leaks • Emphasis on the 

SLK, E-Class Cabriolet and New SL (R231) • Fly 




> Diagnose body noise and leaks and name the current remedies 

> Describe the design, function and adjustment of the side window system in all vehicles 

with frameless windows and work in a process-oriented manner (R172, A207, R230) 

> Rectify qualitative field complaints in the course of an exchange of experience 

> Disassemble and assemble equipment components related to tightness problems and 

noise 

> Use the different test and repair tools (e.g. ultrasonic tester and noise case) 

Contents > Pinpointing the source of body noises and leaks, and eliminating them by 

implementing appropriate measures (exact content will be determined shortly before the 

course starts based on complaint rates) 

> Fault diagnosis and repair of the window systems, power windows and sliding/tilting 

roofs 

> Exchange of experience between participants, who have been asked to present 2 field 

complaints for the E-Class, C-Class and SL-Class model series and to describe the 

causes of and, if possible, name remedial measures for these problems 

> TOP 10 key warranty and goodwill topics related to vehicle equipment will be 

presented. 

> Fault diagnosis and remedial measures for the model series dealt with as regards 

frameless windows, and the use of appropriate tools such as the "noise case," "ultrasonic 

testers" and the "special case for adjusting wipers" 


Note The participant has experience in the repair of equipment packages and is especially 

deployed in matters involving noises, leaks and adjustment operations. 

The training is strongly built around current complaint issues. Participants are 

encouraged to contribute by relating their own experience. 


Stand 08/2012 255



Title T0792F • Vans • Climate Control, Heating and Ventilation • Sprinter (BR 906), Vito/Viano 

(BR 639) and Citan • Run 




> Describe the design and function of heating and climate control system in vans 

> Describe the integration of the individual components in the on-board electrical 

system 

> Perform the proper diagnosis in the case of malfunctions 

Contents > Design and function of the heating and climate control systems 

> Design and function of the auxiliary heating systems 

> Auxiliary heaters and their integration in the on-board electrical system 

> Practical work on the vehicle for diagnosis and troubleshooting 

Optional prerequisite The participant has worked through e-Training "T0092E • Passenger Cars, Trucks, Vans 

• Air Conditioning Systems Basic Training • e-Training • Go" or has good knowledge of 

the refrigeration circuit. The participant has completed training course "T0255F • 

Trucks, Vans • Air Conditioning Systems Basic Training with Certificate of Competence • 

Go" and possesses a certificate of competence for working on the refrigeration circuit. 


Note The participant is proficient in the use of Star Diagnosis, including HMS 990. 


Stand 08/2012 256



Title T0236F • Vans • Climate Control, Heating and Ventilation • Sprinter (BR 906), Vito/Viano 

(BR 639) • Run 




> Describe the design and function of heating and climate control system in vans 

> Describe the integration of the individual components in the on-board electrical 

system 

> Perform the proper diagnosis in the case of malfunctions 

Contents > Design and function of the heating and climate control systems 

> Design and function of the auxiliary heating systems 

> Auxiliary heaters and their integration in the on-board electrical system 

> Practical work on the vehicle for diagnosis and troubleshooting 




Passenger Cars, Trucks, Vans, smart • Certificate of Competence for Air Conditioning 

Systems acc. to EC Regulation 307/2008 • Go" and possesses a certificate of 

competence for working on the refrigeration circuit. 




Stand 08/2012 257



Title T0793F • Vans • Drive Authorization and Locking Systems • Sprinter (BR 906), Vito/Viano 

(BR 639) and Citan • Run 




> Describe the locking and drive authorization systems in the current vans and conduct 

targeted diagnoses 

> Replace system components and safety-relevant components 

Contents > Design, system function and diagnosis of: 

- Drive authorization systems 

- Central locking 

- Antitheft alarm systems (ATA) 

- Electric sliding door with closing assist 

- KEYLESS ENTRY 

> New products/features in the Vito/Viano, Sprinter and Citan 

> Current complaints 






Stand 08/2012 258



Title T0248F • Vans • Drive Authorization and Locking Systems • Sprinter (BR 906), Vito/Viano 

(BR 639) • Run 




> Describe the locking and drive authorization systems in the current vans and conduct 

targeted diagnoses 

> Replace system components and safety-relevant components 

Contents > Design, system function and diagnosis of: 

- Drive authorization systems 

- Central locking 

- Antitheft alarm systems (ATA) 

- Electric sliding door with closing assist 

- KEYLESS-GO 

> New products/features in the Vito/Viano and Sprinter 

> Current complaints 






Stand 08/2012 259



Title T0794F • Vans • Interior Equipment, Comfort and Passive Safety Systems • Sprinter 

(BR 906), Vito/Viano (BR 639) and Citan • Run 




> Name the variants of driver and front passenger seats 

> Describe the seating combinations in the passenger compartment 

> Name the components of the restraint systems and their installation locations 

> Describe the procedure for the deactivation of SRS components 

> Comply with safety specifications when working with SRS components 

> Describe the controls and adjustment elements for windows, doors, seats and sliding 

roofs 

> Name the components and installation locations of the electric sliding doors and the 

KEYLESS GO electronic drive authorization system 

> Describe the special considerations for the removal and installation of paneling 

> Name the equipment variants in the vehicle air conditioning system 

> Name the new features for interior illumination 

Contents > Vehicle variants 

> Seats 

- Driver, front passenger and passenger seats 

- Electric seat adjustment with memory function 

> Key-dependent configuration 

> Doors 

- Mechanical/electric sliding door, rear-end door and liftgate 

- Driver and front passenger door 

> Tilting/sliding roof 

> Passive safety equipment and supplemental restraint systems 


Optional prerequisite The participant has basic knowledge of interior equipment, WIS and DAS. 



Stand 08/2012 260



Title T0251F • Vans • Interior Equipment, Comfort and Passive Safety Systems • Sprinter 

(BR 906), Vito/Viano (BR 639) • Run 




> Name the variants of driver and front passenger seats 

> Describe the seating combinations in the passenger compartment 


> Describe the procedure for the deactivation of SRS components 

> Comply with safety specifications when working with SRS components 


roofs 

> Name the components and installation locations of the electric sliding doors and the 

KEYLESS GO system 

> Describe the particulars involved in the removal and installation of paneling and trim 


Contents > Vehicle variants 

> Seats 

- Driver, front passenger and passenger seats 

- Electric seat adjustment with memory function 

> Key-dependent configuration 

> Doors 

- Mechanical/electric sliding door, rear-end door and liftgate 

- Driver and front passenger door 


> Passive safety equipment and supplemental restraint systems 





Stand 08/2012 261



Title T0828F • Vans • Interior Equipment, Comfort and Passive Safety Systems, Electrical 

Systems • Citan • Run 




> Describe the control units and networking 

> State the tasks and connections of UPC/UCH 

> State the components and installation locations of the drive authorization system and 

central locking 



roofs 

> Describe the special considerations for the removal and installation of paneling 


> Perform troubleshooting on the different systems and efficiently rectify faults 

Contents > Power supply 

> Control units and networking 

> UPC/UCH 

> Drive authorization and central locking 

> ATA 

> Electric steering 

> Interior equipment and instrument cluster 

> SRS airbag 

> Heating and climate control 

> Parking assist 

> Retrofittings 


Mandatory prerequisite T0553E • Vans • Electrical System • Citan • e-Training • Go 





Stand 08/2012 262



Title T0878E • Vans • Qualification Program for Comfort and Passive Safety System Technicians 

• Exit exam • Go 






- Climate control 

- Drive Authorization and Locking Systems 

- Interior equipment 

> Passive safety systems 

Mandatory prerequisite T0409E • Vans • Qualification Program for Comfort and Passive Safety System 








Stand 08/2012 263



Title T0239F • Trucks • Heating and climate control • Run 




> Describe the design and function of all heating and climate control components and 

their integration in the on-board electrical system of the current Actros, Axor2 and 

Atego2 truck model series 

> Independently and professionally perform a diagnosis after malfunctions have 

occurred in the heating and climate control systems 

Contents > Design and function of the various heating and climate control systems 

> Integration in the on-board electrical system of the current Actros, Axor2 and Atego2 

truck model series 

> Use of literature (function descriptions and wiring diagrams) 

> Practical examples for diagnosis and troubleshooting 




Trucks, Vans • Air Conditioning Systems Basic Training with Certificate of Competence• 

Go" and possesses a certificate of competence for working on the refrigeration circuit. 




Stand 08/2012 264



Title T0176F • Trucks • Heating, Climate Control and Cab, Interior Equipment • New Long- 

Distance Actros • New Features/Modifications • Fly 




> Determine the cause of complaints by performing targeted vehicle checks and 

evaluating fault symptom descriptions 


system 

> Describe the design and function of the comfort systems and make adjustments 

> Perform measures for the rectification of vehicle complaints with the help of the 

technical workshop literature (WIS/TIPS) 

> Name the current service measures and describe the required diagnostic tasks 

Contents > Modifications and new features of the comfort systems in the new Actros: 


- Cab, interior equipment and seats 

> Notes and tips on special equipment and retrofits 

> New technical features/modifications and current service measures 

> Tips on design groups 

Optional prerequisite The participant is a Qualified Comfort and Passive Safety System Technician or has good 

knowledge of the comfort systems. He/she is proficient in the use of Star Diagnosis, 

including the HMS 990, and has good knowledge in the fields of electrical and electronic 

systems as well as on-board electrical systems. 



Stand 08/2012 265



Title T0282F • Trucks • Cab, Interior Equipment, Seats • Actros, Axor, Atego • Run 




> Correctly identify and describe the components of the seat, tilting/sliding roof, door 

and restraint systems 

> Explain the design and function of the tilting/sliding roof and restraint systems 

> Carry out targeted diagnostic, adjustment and repair operations 

Contents > New features and modifications in the Actros, Axor and Atego truck series 

> ISRI and Grammer seats 


> Supplemental restraint systems (SRS) 

> Passive safety features: DISTRONIC adaptive cruise control (ART) and Lane Assistant 

(SPA) 

> Safety information 

> Adjustment, diagnosis and repair work on seat, tilting/sliding roof, door and restraint 

systems 

Optional prerequisite The participant has worked through the CBT program "Seats" Parts 1-2 (order no. 1290 

4342/ 43). 


Note The duration of the training course may change according to the specific country. 


Stand 08/2012 266



Title T0243F • Trucks • Drive Authorization and Locking Systems • Actros, Axor • Run 




> Describe the design and function of drive authorization and locking systems in the 

current Actros, Axor2 and Atego2 truck model series 

> Perform proper diagnoses in case of malfunctions and independently perform repair 

work on truck locking systems (e.g. control unit replacement) 

Contents > Design and system function of: 

- Central locking systems 

- Comfort locking systems 

- Anti-theft alarm systems (ATA) 

- Drive authorization systems (WSP) 

> New features and modifications in the current Actros, Axor2 and Atego2 truck model 

series 


> Practical examples and exercises for diagnosis and troubleshooting 

Optional prerequisite The participant has completed training course "T0244F • Trucks • On-Board Electrical 

Systems, System Networking, Instrumentation • Actros, Axor, Atego • Run" or has 

equivalent knowledge. The participant is proficient in the use of Star Diagnosis, including 

HMS 990. 


Note Participants can test and refresh their knowledge using the CBT programs "Principles of 

Motor Vehicle Electronics" Parts 1-3 (order no. 1290 4757/ 58/ 59) and "Access and 

Drive Authorization Systems" (1290 4340). 


Stand 08/2012 267



Title T0419F • Trucks • Drive Authorization and Locking Systems DAS 3 • Actros (BR 96x) 

and new Atego • Run 




> Describe the design and function of the drive authorization and locking systems (DAS) 

> Perform proper diagnoses in case of malfunctions and independently perform repair 

work on truck locking systems (e.g. control unit replacement) 

Contents > Design and system function of: 

- Drive authorization system (DAS 3) 

- Comfort locking systems 

- Central locking systems 

- Anti-theft alarm systems (ATA) 

- Multifunction key 

> Innovations/modifications to the new Atego 


> Practical examples and exercises for diagnosis and troubleshooting 

Optional prerequisite The participant has completed training course "T0244F • Trucks • On-Board Electrical 

Systems, System Networking, Instrumentation • Actros, Axor, Atego • Run" or has 

equivalent knowledge. The participant is proficient in the use of Star Diagnosis, incl. HMS 

990. 


Note Participants can test and refresh their knowledge using the CBT programs "Principles of 

Motor Vehicle Electronics" Parts 1-3 (order no. 1290 4757/ 58/ 59) and "Access and 

Drive Authorization Systems" (1290 4340). 


Stand 08/2012 268



Title T0880E • Trucks • Qualification Program for Comfort and Passive Safety System Technicians 

• Exit exam • Go 






- Climate control 

- Drive Authorization and Locking Systems 

- Interior equipment 

> Passive safety systems 

Mandatory prerequisite T0411E • Trucks • Qualification Program for Comfort and Passive Safety System 








Stand 08/2012 269



Title T0433F • Truck FUSO • On-board electrical system, system networking, retrofitting and 

jobs with the diagnostic unit • Canter TF • Run 




> Name the service portal options 

> Describe the design of the on-board electrical system 

> Assign specific performance data to the SSAM inputs and outputs. 

> Perform parameterization on control units 

> Recognize errors in the vehicle with the aid of a diagnostic unit 

> Operate the menus in the instrument cluster 

> Describe the way the immobilizer works 

> Teach in keys 

> Operate the air conditioning system and locate the components of the air conditioning 

system 

> Perform retrofitting (power take-off and trailer socket) 

> Apply information media and materials 

Contents > Design of the on-board electrical system 

> Networking of the electrical system 

> Retrofitting work on the electrical part of 

- power take-off and 

- trailer socket 

> Practical jobs and troubleshooting with the diagnostic unit 

> Functions and display concept for the new Instrument 

> Modifications to the immobilizer (Immobilizer system) 



Stand 08/2012 270


Department Telecommunications 

Title T0676E • Passenger Cars • Qualification Program for Telecommunications System 



Target group System Technician Telecommunication 




Contents Theoretical test in telecommunications. 


Note The test is part of the qualification program for Mercedes-Benz Telecommunications 

System Technicians. 


Stand 08/2012 271



Title T0456F • Passenger Cars • Telematics Platforms and Systems • Go 




> Describe the current telematics generations 

> Explain the function and design of the telematics generations 

> Describe the features in the head units and operate them 

> Explain signal transmission 

> Explain how navigation functions and perform updates 

Contents > Design and function of the current telematics generations 

> Signal transmission 

> Head unit features 

> Fundamentals, variants, and software updates for navigation 

> Integration of telematics systems in the vehicle networking 

> Processing customer complaints related to telematics 



Stand 08/2012 272



Title T0097E • Passenger Cars • Diagnosis of Telematics Systems • Fundamentals • e- 




Objectives The participant can explain the design, the function and the features of the new NTG 4.5 

and of the current telematics and audio systems. 

Contents > Mercedes-Benz telematics platforms and differences - NTG 3.5, 4.0, 2.5 and the new 

NTG 4.5 

> Function and design - NTG 3.5, 4.0, 2.5, 4.5 

> Telematics system with rear entertainment system 


Note This e-Training has been supplemented with information on the NTG 4.5 in the CL218 

and R172. 


Stand 08/2012 273



Title T0229F • Passenger Cars • Telematics • Telecommunications Systems R172, W204 

Model Refinement Package with NTG 4.5 • New Features and Modifications • Run 




> Describe new features/modifications, design and function of the New Telematics 

Generation NTG 4.5 

> Explain wireless telephony via the head unit, describe the functions, and operate the 

basic and comfort telephony systems 

> Operate COMAND online and Internet connectivity and has the required system 

knowledge to perform diagnoses 

> Perform diagnosis on the current/new telematics systems 

Contents > New features/modifications, design and function of the telematics systems, 

specifically for the New Telematics Generation NTG 4.5 

> System architectures, sound systems, digital radio, media interfaces 

> Bluetooth® Connectivity process, audio and navigation unit operation, hard disk 

storage, SD memory card adapter 

> Perform user data backup on memory cards when replacing the head unit 

> COMAND online functions and Internet connectivity 



Stand 08/2012 274



Title T0464F • Passenger Cars • Telecommunications • Emphasis on the New M and B-Class 

• New Features/Modifications • Run 




> Describe new features/modifications as well as design and function of telematics 

generation NTG4.5 with emphasis on new vehicle model series 

> Explain wireless telephony via the head unit, describe the functions, and operate the 

basic and comfort telephony systems 

> Operate COMAND online and Internet connectivity and has the system understanding 

required for diagnosis 

> Perform diagnosis on the current and new telematics systems 

Contents > New features/modifications, design and function of telematics systems with emphasis 

on NTG4.5 and new vehicle model series 

> System architectures, sound systems, digital radio, media interface 

> Bluetooth connectivity process, audio and navigation unit operation, hard disk, SD 

memory card adapter 

> Perform user data backup on memory cards when replacing the head unit 

> COMAND online functions and Internet connectivity 



Stand 08/2012 275



Title T0817F • Passenger Cars • Telecommunications Systems • Innovations in the S-Class 

(W/V 222) and Other Model Series • Run 




> Explain the design, function, and features of the NTG 4.5 and NTG 5.0 as well as the 

new telecommunications accessories 

> Systematically evaluate telematics complaints and find suitable repair solutions 

> Perform structured troubleshooting using DAS and Xentry 

Contents > Networking and cross-linking of Telematics Generation NTG 4.5 (generation 3) and 

NTG 5.0 in the A-Class and S-Class (W176, W/V 222) 

> BAK (control and display concept) 

> Troubleshooting and diagnosis based on current complaints 

> Use of diagnostic tools, antenna meter, Hermann Measurement Technology and 

Bluetooth test adapter 

> Bluetooth technology 

> Basic and comfort telephony including antennas 

> New telecommunications accessories (e.g. for iPod, iPhone Interface Plus, SAP V4 

cradle, Becker Map Pilot, RSE) 



Stand 08/2012 276



Title T0455F • Passenger Cars • Diagnosis of the New NTG 4.5 and Current Telematics Systems 

• Emphasis on the M, B and SL-Class • Fly 



Objectives For the new model series, the participant can 

> Systematically evaluate complex telematics complaints and find suitable repair 

solutions 

> Perform structured troubleshooting using DAS and Xentry 


exercises 

Contents > Networking and cross-linking of Telematics Generation NTG 4.5 with emphasis on new 

model series and on NTG 2.5, 3.5 and 4 

> Control and display concept (BAK) in new model series 

> Troubleshooting and diagnosis for current complaints 

> Use of the latest diagnostic tools, antenna meter, Hermann Measurement Technology 

and Bluetooth test adapter 

> Bluetooth technology 

> Basic and comfort telephony incl. antennas 

Mandatory prerequisite T0097E • Passenger Cars • Diagnosis of Telematics Systems • Fundamentals • e- 






Stand 08/2012 277



Title T0823F • Passenger Cars • Comfort and Climate Control Systems • Innovations in the 

S-Class (W/V 222) and Other Model Series • Run 




> Explain the design, functions, and features of the comfort and climate control systems 


vehicle model series, and find suitable repair solutions 

> Perform structured troubleshooting using Xentry 

> Share experiences during practical exercises and expand his/her knowledge 


exercises 

Contents > Star 2 architecture and FlexRay 

> Partial high beam, panel heating 

> Advanced seat functions, fragrance diffuser, potentiometer-controlled air flaps 

> Low profile cables, multi-directional high-frequency cables, lithium-ion battery, 48 V 

components, 230 V socket 

> LED headlamp systems 

> Diagnosis hardware and advanced diagnostic functions, e.g. New Star Diagnosis 

Hardware Xentry Kit/Realignment of Star Diagnosis 

> Control units and FlexRay bus system 212/207, as well as NTG 5.0 control unit 

programming 

> Comfort functions, e.g. heated windshield, PRE-SAFE® pulse, ambiance illumination, 

roof systems 

> Advanced handling of Star Diagnosis, Xentry, and Hermann Measurement Technology 

> Diagnose customer complaints, generate the proper remedial actions and remedy 

faults 



Stand 08/2012 278



Title T0856E • Passenger Cars • Qualification Program for Telecommunications System 

Technicians • Final Test • Fly 



Objectives The participant's knowledge is determined for the telecommunication systems 

competence area. 

Contents This is an online test designed to assess the theoretical knowledge in the 

telecommunication systems competence area. 

Mandatory prerequisite T0676E • Passenger Cars • Qualification Program for Telecommunications System 








Stand 08/2012 279



Title T0231F • Vans • Telematics • Fly 




> Operate telephones, COMAND, voice control system and Linguatronic 

> Perform targeted diagnoses on the telematics systems with and without Star 

Diagnosis 

> Set and program the components 

> Explain MOST/CAN networking and state the advantages and disadvantages 

Contents > Networking of MOST and CAN 

> Operation, design, function, and diagnosis of telematics components 

> COMAND and VTG 

> Comfort telephony, Bluetooth telephony 

> Bluetooth® 

> LINGUATRONIC 

> Dynamic destination-oriented navigation 

> Telephone, fixed portable CTEL 

> MediaNavigation Center 

Optional prerequisite The participant has completed advanced training course "T0249F • Trucks, Vans • 

Telematics • Run" or has good knowledge of telematics. He/she is proficient in the use 

of Star Diagnosis, including the HMS 990, and has good knowledge in the fields of 

electrical/electronic systems and on-board electrical systems. 


Note The duration of the training course may change according to the specific country. 


Stand 08/2012 280



Title T0441F • Vans • Telecommunications • New Features and Modifications • Run 



Objectives Update training for telematics repair technicians: 

> CAN networking 

> Bluetooth 

> Telephone 

> Legal changes pertaining to digital tachographs 

> Accessory products 

Contents > CAN networking 

- Initial startup and diagnosis 

> Introduction of FleetBoard in the Vito 

> Changes to the digital tachograph 

> Exchange of experience regarding telematics and DAB+ 


Telematics • Run" or has equivalent knowledge. 



Stand 08/2012 281



Title T0879E • Vans • Qualification Program for Telecommunications System Technicians • 

Exit exam • Go 





> Telecommunications systems 

- Radio 

- Telephone 

- Navigation 

- FleetBoard 





Stand 08/2012 282



Title T0091E • Trucks, Vans • Fundamentals of Telematics • e-Training • Go 




> Can describe the fundamentals for signal transmission, radio systems, navigation, and 

mobile communication 

> Can describe the interplay of the various functions in navigation and mobile 

communication 

> Understand the complex interrelations of networked and non-networked systems and 

can describe them 

Contents > Introduction to telematics 

> Fundamentals of signal transmission: 

- Transmission paths 

- Frequency 

- Transmitting and receiving with antennas 

> GSM network, design, and description 

> SMS in telematics 

> UMTS and LTE successor technology 

> Vehicle navigation components 

> Design of the global positioning system (GPS) 

> Dynamic destination-oriented vehicle navigation 

> Digital audio/video systems such as DAB and DMB 


Note The participant requires access to the intranet/Internet, as this seminar consists of 

online content. 


Stand 08/2012 283



Title T0249F • Trucks, Vans • Telematics • Run 




> Describe the scope of telematics systems in trucks and vans 

> Understand the physical fundamentals used in the telematics systems 

> Diagnose and understand basic malfunctions in telematics systems 

> Perform measurement and diagnosis work on the current factory-fitted systems 

Contents > Basic knowledge of high-frequency technology and antenna systems 

> GPS and GSM networks and UMTS 

> Design and function of vehicle networks 

> Function of GPS, audio and video components 

> Inductive charging, inductive antenna 

> Simple measurement and diagnostic work on the vehicle using the Workshop 

Information System and diagnostic systems 

Optional prerequisite The participant is recommended to attend training course "T0244F • Trucks • On-Board 

Electrical Systems, System Networking, Instrumentation • Actros, Axor, Atego • Run" or 

"T0250F • Vans • On-Board Electrical Systems, System Networking, Instrumentation • 

Sprinter (BR 906), Vito/Viano (BR 639) • Run". 

Mandatory prerequisite T0091E • Trucks, Vans • Fundamentals of Telematics • e-Training • Go 




Note The duration of the training course may differ in each country. 


Stand 08/2012 284



Title T0232F • Trucks • Telematics • Fly 




> Describe the telematics systems in the current truck model series 

> Operate telephones, navigation, FleetBoard and the CB radio 


Diagnosis 


Contents > Operation, design, function, and diagnosis of telematics components 

> Navigation systems 

> Telephone and cell phone installation 

> Multimedia applications 

> FleetBoard system and FleetBoard workshop applications 

> Toll 

> CB two-way radio systems 

> Practical application of on-board and off-board diagnosis in telematics systems 







Stand 08/2012 285



Title T0105E • Trucks, Vans • FleetBoard • e-Training • Go 



Objectives The participant has an overview of the telematics-supported fleet management system 

FleetBoard 

Contents > System description and services 

> Benefits of the system for workshops and customers 

> Components, installation locations and networking 

> Services, servers and data flow 

> Information about contact persons 



Stand 08/2012 286



Title T0238F • Trucks, Vans • FleetBoard • Internet Application • Run 




> Operate the telematics-supported fleet management system FleetBoard in a 

competent manner 

> Conduct troubleshooting via the Internet 

> Advise the customer on service and maintenance 

Contents > System description, scope of services and customer benefits offered by the system 

> Using SPPS (online fixed-price calculator) with FleetBoard 


> Services, servers, data flow 

> FleetBoard diagnosis/troubleshooting via the Internet 

> Reading out and interpreting data using FleetBoard 

> Information on contact persons and a look ahead to future developments 


Note This training course is for operations looking to acquire certification as a FleetBoard 

Premium Partner. The training focuses on uptime (TELEDIAGNOSIS) and maintenance 

management. 


Stand 08/2012 287



Title T0233F • Trucks, Vans • FleetBoard • Fly 



Objectives The participant can proficiently diagnose and repair the refined, telematics-based 

FleetBoard fleet management system and is able to offer customers comprehensive 

advice. 

Contents > The product "FleetBoard" 

- System description, scope of services, workshop and customer benefits offered by 

the system 

> The technical system in commercial vehicles 

- Components, installation locations, networking, and wiring diagrams 

- Integration of communications functions into the base module and the PSM 


- Interaction with the driver cockpit, server, freight forwarder and the service 

operations 

> FleetBoard retrofitting 

- On vehicles with and without preinstallation 

> FleetBoard diagnosis/troubleshooting 


> Information on contact persons and a look ahead to future developments 

Optional prerequisite The participant has completed an advanced ("Run") training course in telematics or has 

equivalent knowledge. 

Mandatory prerequisite T0105E • Trucks, Vans • FleetBoard • e-Training • Go 





Stand 08/2012 288



Title T0727E • Trucks, Vans • FleetBoard in Buses • AKUBIS® direct special • Final Test • 

Go 



Objectives The participant proves that she/he took part in the AKUBIS® direct special broadcast 

"FleetBoard in Buses". Participation is documented in his/her training history. 

Contents Test questions from the AKUBIS® direct special broadcast. You will be informed of the 

broadcast dates in a separate letter. 




Stand 08/2012 289



Title T0829F • Trucks, Vans • FleetBoard • Internet Application • Run 




> Operate the telematics-supported fleet management system FleetBoard in a 

competent manner 

> Conduct troubleshooting via the Internet 

> Advise the customer on service and maintenance 

Contents > System description, scope of services and customer benefits offered by the system 

> Using SPPS (online fixed-price calculator) with FleetBoard 



> FleetBoard diagnosis/troubleshooting via the Internet 


> Modifications and new features with the new hardware and applications 


Note This training course is for operations looking to acquire certification as a FleetBoard 

Premium Partner. The training focuses on uptime (TELEDIAGNOSIS) and maintenance 

management. 


Stand 08/2012 290



Title T0175F • Trucks • Telecommunications • New Actros in Long-Distance Haulage • New 

Features and Modifications • Fly 




> Describe telematics systems in the new Actros for long-distance and distribution 

haulage 

> Operate telephones, navigation, FleetBoard and the CB radio 


Diagnosis 


Contents > Design, function, operation and diagnosis of telematics components 

> Navigation systems 

> Telephone and cell phone installation 

> Multimedia applications 







Stand 08/2012 291



Title T0900E • Trucks • Qualification Program for Telecommunications System Technicians • 

Exit exam • Go 





> Telecommunications systems 

- Radio 

- Telephone 

- Navigation 

- FleetBoard 

Mandatory prerequisite T0412E • Trucks • Qualification Program for Telecommunications System Technicians • 








Stand 08/2012 292


Department Bodywork 

Title T0366F • Passenger Cars • Qualification Program for Body Specialists 


Target group Bodywork Specialist 

Objectives The participant qualifies as a Body Specialist. The participant receives a certificate 

following completion of the qualification program. 

Contents The Qualification Program for Body Specialists consists of the following individual training 

courses. The qualification program begins with the initial test. This is an online test 

designed to assess theoretical knowledge in the fields of accident repair and equipment 

for various model series. Following the initial test you will receive a recommendation on 

which training course(s) you should book. 

The qualification program consists of the following training courses: 

> T0374F • Passenger Cars • Accident Repair and Equipment • C-, GLK-, E- and S- 

Class • Run 

> T0847F • Passenger Cars • Accident Repair and Equipment • M- and GL-Class (W/X 

166) • Run 

> T0837F • Passenger Cars • Accident Repair and Equipment • SLK- and CLS-Class • 

Run 

> T0457F • Passenger Cars • Accident Repair and Equipment • B-Class (W246) and 

MFA • Run 

> T0458E • Passenger Cars • Fundamentals of Body Accident Repair • e-Training • Go 

Once you can demonstrate that you have attained all required qualifications, you will 

receive your certificate as a Qualified Body Specialist. 

Training Depth Method Theorie 100% 


Stand 08/2012 293



Title T0680E • Passenger Cars • Qualification Program for Body Specialists • Initial Test • 

Go 






Contents Theoretical Test in the Area of Bodies. 


Note The test is part of the qualification program for Mercedes-Benz Body Specialists. 


Stand 08/2012 294



Title T0857E • Passenger Cars • Qualification Program for Body Specialists • Final Test • Fly 





> Accident repair 

> Interior and exterior equipment 

Mandatory prerequisite T0678E • Passenger Cars • Qualification Program for Drivetrain System Technicians • 





Note The test is part of the qualification program for Mercedes-Benz Bodywork Specialists. 


Stand 08/2012 295



Title T0126F • Passenger Cars • Accident Repair for Automotive Appraisers and Managerial 

Staff at Body Centers • Run 


Target group Bodywork Expert 

Objectives The participant can determine the extent of damage to accident-damaged vehicles 

according to Mercedes-Benz guidelines for accident repairs and paintwork and apply this 

information in practice. 

Contents > Presentation of the current Mercedes-Benz models and their technical features 

> Active and passive safety 

> Damage diagnosis 

> Repair guidelines and repair options 

> New features/modifications 

> Environmental protection 

> Special topics 


Note The training content/duration and presentation of the Mercedes-Benz model range can 

be individually determined for each event. 


Stand 08/2012 296



Title T0374F • Passenger Cars • Accident Repair and Equipment • C, GLK, E and S-Class • 

Run 




> Can name the design of the body structure used for model series 

> Can name the latest processing methods for "ultra high-strength" steels 

> Can name the most important body repairs 

> Is familiar with the required safety measures for welding jobs and work on the SRS 

system 

> Can name the main equipment features and special considerations 

> Can perform fundamental removal and installation jobs for the interior 

Contents > Use of special tools on various model series 

> Practically-oriented exercises on various sectional repairs 

> Special considerations of coatings, e.g. galvanized panels 

> New requirements imposed by ultra high-strength steels (e.g. Usibor) 

> Practically-oriented exercises on various removal and installation operations in the 

interior and exterior 


Note The participant must have basic experience in bodywork repairs on previous model series 

in accordance with Mercedes-Benz guidelines. In addition, basic knowledge of MIG 

soldering, MAG welding, resistance welding and how to set up the straightening bench is 

required. 


Stand 08/2012 297



Title T0556F • Passenger Cars • Accident Repair and Equipment • M and GL-Class • Run 




> Can name the design of the body structure used for model series 166 

> Can name the latest processing methods for "ultra-high-strength" steels 


> Becomes familiar with the necessary safety measures for welding work and work on 

the SRS system 



Contents > Use of special tools on the M and GL-Class (BR 166) 








Stand 08/2012 298



Title T0847F • Passenger Cars • Accident Repair and Equipment • M and GL-Class (W/X 

166) • Run 




> Can name the design of the body structure used for model series 166 

> Can name the latest processing methods for "ultra-high-strength" steels 


> Becomes familiar with the necessary safety measures for welding work and work on 

the SRS system 



Contents > Use of special tools on the M and GL Class (BR 166) 






Mandatory prerequisite T0458E • Passenger Cars • Fundamentals of Body Accident Repair • e-Training • Go 





Stand 08/2012 299



Title T0849F • Passenger Cars • Accident Repair • S-Class (W/V 222) • Fly 




> Describe the design of the aluminum body structure and the repair concept for the S- 

Class (W/V222) 

> Describe the latest methods for processing aluminum materials 

> Perform basic aluminum body repairs such as riveting, bolting, and bonding 

> Identify the required safety measures for working on the SRS system 

Contents > Body and repair concept for the S-Class (W/V 222) 

> Use of special tools 


> Special considerations and new demands for aluminum materials 






Stand 08/2012 300



Title T0466F • Passenger Cars • Accident Repair for the SL-Class (R231) • Fly 




> Describe the design of the aluminum body structure and the repair concept for the 

new SL-Class (R231) 

> Describe the latest methods for processing aluminum materials 

> Perform basic aluminum body repairs such as welding, riveting, bolting and adhesive 

bonding 

> Identify the required safety measures for welding jobs and work on the SRS system 

Contents > Body and repair concept for the new SL-Class (R231) 

> Use of special tools 


> Special considerations and new demands for aluminum materials 






Stand 08/2012 301



Title T0373F • Passenger Cars • Accident Repair and Equipment • SLS-Class (BR 197) • Fly 




> Name the design of the body structure used for model series 197 

> Name the latest machining methods for "super high-strength" steels, cast parts and 

aluminum 

> Effectively deploy the latest straightening tool sets and special tools 

> Name the basic types of body repairs 

> Name the most important equipment features and special features 

> Carry out basic removal and installation operations in the interior 

> Name the installation locations and the interrelations between the components. 

Contents > Use of special tools on the SLS model series 197 


> Special considerations for machining, e.g., aluminum sheets 

> New requirements resulting from use of high-strength steels, cast parts and aluminum 




Note The participant should have basic experience in bodywork repairs on previous model 

series in accordance with Mercedes-Benz guidelines. Basic knowledge of MIG soldering, 

MAG, resistance and aluminum welding and straightening bench setup. Completion of 

CBT "Fundamentals of body straightening technology" Parts 1-3 (order no. 1290 4720/ 

12904010/ 12904011) is advantageous. 


Stand 08/2012 302



Title T0853F • Passenger Cars • Accident Repair and Equipment • SLS-Class (BR 197) • Fly 




> Name the design of the body structure used for model series 197 

> Name the latest machining methods for "super high-strength" steels, cast parts and 

aluminum 

> Effectively deploy the latest straightening tool sets and special tools 

> Name the basic types of body repairs 

> Name the most important equipment features and special features 

> Carry out basic removal and installation operations in the interior 

> Name the installation locations and the interrelations between the components. 

Contents > Use of special tools on the SLS model series 197 


> Special considerations for machining, e.g., aluminum sheets 

> New requirements resulting from use of high-strength steels, cast parts and aluminum 







Note The participant should have basic experience in bodywork repairs on previous model 

series in accordance with Mercedes-Benz guidelines. Basic knowledge of MIG soldering, 

MAG, resistance and aluminum welding and straightening bench setup. Completion of 

CBT "Fundamentals of body straightening technology" Parts 1-3 (order no. 1290 4720/ 

12904010/ 12904011) is advantageous. 


Stand 08/2012 303



Title T0376F • Passenger Cars • Accident Repair and Equipment • SLK and CLS-Class • Run 




> Can name the design of the body structure used for the various model series 




system 






> New requirements due to ultra high-strength steels (e.g. Usibor) 

> Practically-oriented exercises on various removal and installation operations on the 




in accordance with Mercedes-Benz guidelines. 

In addition, basic knowledge regarding MIG soldering, MAG welding, resistance welding 

and how to set up the straightening bench is required. 


Stand 08/2012 304



Title T0837F • Passenger Cars • Accident Repair and Equipment • SLK and CLS-Class • Run 








system 






> New requirements due to ultra high-strength steels (e.g. Usibor) 

> Practically-oriented exercises on various removal and installation operations on the 







in accordance with Mercedes-Benz guidelines. 

In addition, basic knowledge of MIG soldering, MAG welding, resistance welding and how 

to set up the straightening bench is required. 


Stand 08/2012 305



Title T0850F • Passenger Cars • Glass Repair and Windshield/Rear Window Exchange • Run 




> Assess damage and determine the repair strategy 

> Repair glass in a professional manner 

> Remove/install the windshield and rear windows in a professional manner 

> Use the tools and repair methods recommended by Mercedes-Benz 

Contents > Recognition and assessment of damage profiles on the front and rear windows 

> Determining the repair procedure 

> Possibilities and techniques for glass repair and exchanging the windshield and rear 

window 

> Practically-oriented exercises on the different repair methods 






Stand 08/2012 306



Title T0848F • Passenger Cars • Joining Techniques for Current Model Series • Run 




> Describe the advantages and disadvantages of MIG welding and soldering techniques 

as well as of aluminum welding 

> Describe the established application areas of MIG soldering and aluminum welding on 

the vehicle 

> Name the approved filler materials for MIG soldering and aluminum welding 

> Name special types of joints and produce professional joints using adhesive bonding, 

riveting and mixed techniques 

> Name the special features of aluminum materials, their properties and repair 

techniques for the R231 

Contents > Joining methods currently used in production 

> Repair methods applied in the Mercedes-Benz workshop with respect to joining 

techniques 

> Producing test joints 

> Processing of aluminum materials and their repair using practical examples 

> Evaluation of various destructively tested joints, in particular adhesive and riveted 

joints 

> Results of adhesive and riveted joints 






Stand 08/2012 307



Title T0361F • Passenger Cars • Joining Techniques for Current MB Model Series • Focus on 

model series with aluminum body structures • Run 







the vehicle 





techniques for the 197 model series 



techniques 




joints 




Stand 08/2012 308



Title T0461F • Passenger Cars • Joining Techniques for Current Model Series • Emphasis on 

the R231 • Run 







the vehicle 





techniques for the R231 



techniques 




joints 




Stand 08/2012 309



Title T0458E • Passenger Cars • Fundamentals of Body Accident Repair • e-Training • Go 






> Is familiar with the required safety measures for welding work 

Contents Fundamental knowledge about body accident repair 



Stand 08/2012 310



Title T0462F • Passenger Cars • Assessment of Current Body Shell Complaints • Run 




> Perform an exact diagnosis of the components subject to complaint 

> Correct faults as necessary according to the test catalog or catalog of standards 

> Employ the correct repair stages, approved materials and tools 

> Permanently remove corrosion damage and apply corrosion protection 

> Explain the background leading to these issues 

> Conduct customer discussions in a professional manner and employ the appropriate 

arguments 

Contents > Corrosion identification and economical repair solutions for doors, trunk lid, frametype 

integral support, roof, spring cup, sidewall, underfloor, fenders and engine hood 

> Individual component protection 

> Inspection guidelines and catalog of standards 

> Necessary tools, e.g., IBIX sandblaster, door cutting device, Taurus 4 riveting device 



Stand 08/2012 311



Title T0365F • Passenger Cars • Aluminum Welding 1 • Run 




> Assess the hazards associated with MIG welding and take precautionary personal 

safety measures 

> Name the differences between MIG/MAG welding and the advantages of the pulsed 

arc technique 

> Set welding equipment to suit the base material, the type of seam and the welding 

position 

> Join aluminum panels using the different types of seams and in different welding 

positions 

> Prepare the required learning outcome checks as per DIN EN ISO 9606-2 and assess 

his/her level of manual skills in welding aluminum 

Contents > Work safety and accident prevention 

> MIG/MAG welding, pulsed arc 

> Adjustment of welding parameters/effects on the weld 

> Pulsed arc 

> MIG welding of fillet welds and square butt joint welds in the different welding 

positions 

> Close training with learning outcome checks to assess the participants' manual skills 

and to identify what still needs to be done to prepare for the training course "T0463F • 

Passenger Cars • Aluminum Welding 2 • Fly" 

The training course ends with a learning outcome check to assess the practical skills 


Note The operation must have a dedicated aluminum workstation according to Mercedes-Benz 

specifications! 

The participant must bring his or her own complete protective clothing (welding mask, 

safety shoes, jacket or overalls), as it will be worn during the practical segment of the 

course. 

To successfully conclude this training course, the participant must have successfully 

completed vocational training as a body specialist and have at least 3 years of 

professional experience in accident repairs on Mercedes-Benz passenger cars. 

IMPORTANT! The course contents are mandatory requirements for participation in 

"T0463F • Passenger Cars • Aluminum Welding 2 • Fly". 

The price includes all test fees, and the training course and test material. 


Stand 08/2012 312



Title T0463F • Passenger Cars • Aluminum Welding 2 • Fly 




> Assess the hazards of MIG welding and take measures to protect his/her health 


arc technique 

> Set welding equipment to suit the base material, the type of seam and the welding 

position 

> Work on skills with regard to the weld positions and seam types used in repairs 

> Detect possible weld seam faults and respond appropriately 

> Verify his/her MIG aluminum welding skills during tests 




> Preparation for the test in accordance with DIN ISO EN 9606-2 

> Preparation for the test on die-cast and chilled-cast components in accordance with 

Mercedes-Benz specifications 

> Test in accordance with the above-listed standards 

> Final qualification in accordance with ISO 9606-2 and Mercedes-Benz standard 

(GSP/TPE) for aluminum welding on body structures 

Mandatory prerequisite T0365F • Passenger Cars • Aluminum Welding 1 • Run 




Note The participant must bring his or her own complete protective clothing (welding mask, 

safety shoes, jacket or overalls), as it will be worn during the practical segment of the 

course. 

The participant must bring a "QEV 111 AEYEGL TS Weld Specimen Material" pack to the 

training course. 

The final test is valid for two years if the prescribed work sample 1 (T0513F), the work 

sample 2 (T0518F) and the work sample 3 (T0530F) are created with the required quality 

every six months. 

After two years, further training is required in order to extend the certificate by another 

two years. 

The training price includes all test fees. 


Stand 08/2012 313



Title T0513F • Passenger Cars • Aluminum Welding • Work Sample 1 • Fly 



Objectives Successful 6-month proof of qualification for aluminum welding on Mercedes-Benz 

vehicles. 

Contents Creation of aluminum welding samples as per ISO 9606-2 and MB-specific standards. 

Mandatory prerequisite T0463F • Passenger Cars • Aluminum Welding 2 • Fly 




Note The participant must bring 

- his/her welding test certificate from training course T0463F 

- his/her complete protective clothing (welding mask, safety shoes, jacket or overalls), as 

it needs to be worn during the practical course component 

- a materials package "QEV 111 AEYEGL TS Weld Specimen Material" for a work sample 

On successful completion of the tests in the "Aluminum Welding 2" course, the 

participant will receive a certificate. This certificate is valid for 2 years, as long as the 

employee successfully participates in the prescribed training courses "Aluminum Welding 

Work Sample 1, 2 and 3 • Fly" every 6 months. 

IMPORTANT! These work samples must be personally created in the welding institute in 

the presence of qualified examiners/trainers. No other type of creation is permitted. 



Stand 08/2012 314







vehicles. 

Contents Creation of aluminum welding samples as per ISO 9606-2 and Mercedes-Benz-specific 

standards. 

Mandatory prerequisite T0513F • Passenger Cars • Aluminum Welding • Work Sample 1 • Fly 







it needs to be worn during the practical part of the course 

- a materials package "QEV 111 AEYEGL TS Weld Specimen Material" for a work sample 

On successful completion of the tests in the "Aluminum Welding 2" course, the 

participant will receive a certificate. This certificate is valid for 2 years, as long as the 

employee successfully participates in the prescribed training courses "Aluminum Welding 

Work Sample 1, 2 and 3 • Fly" every 6 months. 

IMPORTANT! These work samples must be created personally in the welding institute in 




Stand 08/2012 315







vehicles. 


standards. 

Mandatory prerequisite T0846F • Passenger Cars • Aluminum Welding • Further Training • Fly 







it needs to be worn during the practical part of the course 

- a materials package "QEV 111 AEYEGL TS Weld Specimen Material" for creating a work 

sample 

On successful completion of the tests in the "Aluminum Welding Further Training" 

course, the participant will receive a certificate. This certificate is valid for 2 years, as 

long as the employee successfully participates in the prescribed training courses 

"Aluminum Welding Work Sample 4, 5 and 6 • Fly" every 6 months. 

IMPORTANT! These work samples must be created personally in the welding institute in 




Stand 08/2012 316






Objectives Successful proof of qualification for aluminum welding on Mercedes-Benz vehicles every 

6 months. 


standards. 





Note The participant must 

- bring his/her "Welder Test Certificate" from the training course T0846F 

- must bring his/her own complete protective clothing (welding mask, safety shoes, 

jacket or overalls), as it will be worn during the practical part of the course 

- bring the "QEV 111 AEYEGL TS Weld Specimen Material" to the work trial. 

Employees who successfully complete the tests in the training course "Aluminum 

Welding Further Training" will receive a certificate. This certificate is valid for two years, 

as long as the employee successfully participates in the prescribed training courses 

"Aluminum Welding Work Sample 4, 5 and 6 • Fly" every six months. 

IMPORTANT! These work samples must be personally created in the welding institute in 




Stand 08/2012 317



Title T0846F • Passenger Cars • Aluminum Welding • Further Training • Fly 




> Assess the hazards of MIG welding and take measures to protect his/her health 


arc technique 

> Set welding equipment to suit the base material, type of seam and the welding 

position 

> Work on skills with regard to the weld positions and seam types used in repairs 

> Detect possible weld seam faults and respond appropriately 

> Verify his/her MIG aluminum welding skills during tests 




> Repetition of the test in accordance with DIN ISO EN 9606-2 

> Preparation for the test on die-cast and chilled-cast components in accordance with 

Mercedes-Benz specifications 

> Test in accordance with the above-listed standards 

> Repetition of the final qualification in accordance with ISO 9606-2 and Mercedes-Benz 

standard (GSP/TPE) for aluminum welding on body structures 





Note The participant must 

- bring his/her "Welder Test Certificate" from the training course T0463F 

- must bring his/her own complete protective clothing (welding mask, safety shoes, 

jacket or overalls), as it will be worn during the practical segment of the course 

- bring the "QEV 111 AEYEGL TS Weld Specimen Material" to the work trial. 

Employees who successfully complete the tests in the training course "Aluminum 

Welding Further Training" will receive a certificate. This certificate is valid for 2 years, as 

long as the employee successfully participates in the prescribed training courses 

"Aluminum Welding Work Sample 4, 5 and 6 • Fly" every 6 months. 

The training price includes all test fees 


Stand 08/2012 318



Title T0851F • Passenger Cars • Interior and exterior equipment • S-Class (W/V222) • Fly 




> Can describe the design on the aluminium body structure of the S-Class (W/V 222) 


> Can perform the most important removal and installation work in the interior and 

exterior. 

> Is familiar with the work procedures and safety measures for roof systems 

> Is familiar with body-specific adjustment operations 

Contents > Use of special tools on the S-Class (W/V 222) 



> Body-related calibration and adjustment operations 

> Roof systems - Information and safety precautions for removal and installation 






Stand 08/2012 319



Title T0471F • Passenger Cars • Interior and Exterior Equipment for the SL-Class (R231) • 

Fly 




> Can describe the design of the aluminum body structure for the new SL-Class (R231) 


> Can perform the most important removal and installation work in the interior and 

exterior. 

> Is familiar with the work procedures and safety measures for MAGIC SKY CONTROL 

> Is familiar with the body-specific adjustment operations (e.g. Softnose, trunk lid) 

Contents > Use of special tools on the new SL-Class (R231) 



> Body-related calibration and adjustment operations 

> MAGIC SKY CONTROL - Information and safety precautions for removal and 

installation 



Stand 08/2012 320



Title T0274F • Passenger Cars • Passive Restraint, Knee, Airbag and Safety Systems • Run 




> Describe the design, function and repair of the current restraint systems 

> Diagnose and test SRS components 

> Perform diagnosis and repair work on the airbag, PRE-SAFE®, and emergency belt 

tensioning retractor systems 

> Independently perform preventive measures on safety-relevant components on an 

accident-damaged vehicle 

Contents > Design, deployment and effect of all airbag systems 

> Handling of SRS components and PRE-SAFE® systems in the W212 and W221 

> Emergency tensioning retractors and NECK-PRO systems 

> Seat occupied and automatic child seat recognition 

> Passive safety components 

> Legal framework (Explosives Act and the Explosives Act Ordinance) 

> Responsibilities within the operation 

> Storage of pyrotechnical material 

> Reporting procedure and offenses 


Note Participants can test and refresh their knowledge using the CBT programs "Safety and 

Restraint Systems" Parts 1 and 2 (order no. 1290 4034 and 1290 4039). This training 

serves to certify competence in handling airbags, PRE-SAFE® systems and emergency 

tensioning retractors for the trade supervisory authorities. 


Stand 08/2012 321



Title T0276F • Passenger Cars, Vans • Small Repairs • Cosmetic Repairs and Repairs of 

Minor Damage • Go 




> Assess damage for which small repair methods are suitable 

> Select the most economical repair method 

> Repair minor damage on plastic and accessory parts on the body and in the interior 

(e.g. dashboard, trim, seat covers) 

> Repair paint damage on painted aluminum rims 



Contents > Recognition and classification of typical (minor) damage profiles and determining how 

to repair them 

> Material properties of plastics and the appropriate repair methods for these materials 

> Repair of interior and exterior plastic parts of vehicle 

> Repair of seats and upholstery 

> Glass repair techniques and equipment 

> Repair and touchup of damage to painted aluminum rims 


Note This training course gives participants the knowledge to repair minor damage in a timely 

and economical manner. All repairs are performed by each participant using tools and 

repair methods recommended by Mercedes-Benz. 

In coordination with AutomotiveTraining GmbH (tel.: +49 (0) 711 17 - 7 04 04), 

participants may bring in vehicles or parts that have such damage. 


Stand 08/2012 322



Title T0911F • Passenger Cars, Vans • Damage diagnosis • Accident repair • Run 




> Correctly analyze and select the appropriate repair process 

> Search for information in a targeted manner using the available systems in the 

Internet, Mercedes-Benz publications, and Mercedes-Benz repair guidelines 

> Name the processes and methods for the entire reception and damage registration 

process 

Contents > Detailed accident damage diagnosis 

> Detailed repair planning based on the workshop order 

> Implementation and documentation of repair works including quality assurance 

> Knowledge on the manner in which active/passive safety systems function - relevance 

for accident repair 

> Security-relevant accident repair 

> Possible diagnoses of noises, leaks, body shell complaints 






Stand 08/2012 323



Title T0910F • Passenger Cars, Vans • Damage diagnosis • Accident repair and paintwork • 

Run 








process 

Contents > Reception, paint and accident damage diagnosis, determination of the repair level 

> Small repair including fixed price calculation 

> Fundamentals of workshop orders, damage calculation and insurance coordination 

processes 

> Preparation and coordination of repair processing with body specialist 

> Invoicing, vehicle handover to the customer 

> Fundamentals of extra and special paintwork (matt paint and 3 layered) 

> Active/passive safety systems - Relevance to accident repair 

> Information about high voltage for accident diagnosis – if necessary, e-Training 

T0103E as an optional precondition 

> Warranty processing (noises, leaks, body shell complaints) 






Stand 08/2012 324



Title T0825F • Vans • Accident Repair • Citan • Run 




> Perform an accident diagnosis 

> Describe accident repair of the vehicle model used in the training according to the 

Mercedes-Benz guidelines. 

Contents > Mercedes-Benz guidelines for repairing the vehicle model 

> Accident diagnosis 

> New features/modifications in accident repair 

> Active and passive safety 

> Protective equipment 

> Corrosion prevention measures 



Stand 08/2012 325



Title T0280F • Trucks • Small Repairs • Cosmetic Repairs and Repairs of Minor Damage • 

Go 




> Assess damage for which small repair methods are suitable 

> Select the most economical repair method 

> Repair minor damage on plastic and accessory parts on the body and in the interior 

(e.g. dashboard, trim, seat covers) 

> Repair paint damage on painted aluminum rims 



Contents > Recognition and classification of typical (minor) damage profiles and determining how 

to repair them 

> Material properties of plastics and the appropriate repair methods for these materials 

> Repair of interior and exterior plastic parts of vehicle 

> Repair of seats and upholstery 

> Glass repair techniques and equipment 


Note This training course gives participants the knowledge to repair minor damage in a timely 

and economical manner. All repairs are performed by each participant using tools and 

repair methods recommended by Mercedes-Benz. 

In coordination with AutomotiveTraining GmbH (tel.: +49 (0) 711 17 - 7 04 04), 

participants may bring in vehicles or parts that have such damage. 


Stand 08/2012 326



Title T0304F • Trucks • Accident Repair for Cabs • Actros, Axor, Atego • Run 





> Repair the cab model used in the training course according to Mercedes-Benz 

guidelines 

Contents > Accident/cab repairs 

> Diagnosis of cab and seats in case of an accident 

> Setting up the straightening bench 

> Setting the cab on the straightening bench 

> Modifications and new features in the cab 

> Resistance welding 

> Evaluation of weld joints 

> Active and passive safety systems/components 

> Adjustment operations on autonomous intelligent cruise control (ART) and Lane 

Assistant system (SPA) 




Note The participant has basic knowledge of accident repair. The participant has successfully 

completed training course "X0164F • WIS/ASRA for Parts Specialists • Module 2.1 • 

Go" or has equivalent knowledge. 


Stand 08/2012 327



Title T0826F • Trucks • Accident Repair • Actros BR 963 • Run 





> Repair the cab model used in the training course according to Mercedes-Benz 

guidelines 

Contents > Accident/cab repairs 

> Diagnosis of cab and seats in case of an accident 

> Setting up the straightening bench 

> Setting the cab on the straightening bench 

> Modifications and new features in the cab 

> Resistance welding 

> Evaluation of weld joints 

> Active and passive safety systems/components 

> Adjustment operations on Driver Assistance Systems 





Stand 08/2012 328


Department Paint 

Title T0695F • Passenger Cars • Mercedes-Benz High-Quality Paint Repair • Standox Paint 



Target group Paintwork Specialist 

Objectives Mercedes-Benz specific contents - the participant can 

> Name the approved repair systems for warranty cases 

> Use the available systems to gather specific information in the Internet, in Mercedes- 

Benz publications and repair guidelines 

> Describe vehicle-specific work procedures, is familiar with tricks, and can use the 

protective equipment 

> Name effective methods for covering work specific to Mercedes-Benz, as well as the 

products required for painting 

Standox specific contents - the participant can 

> Name the base materials, substrates, and current clear coat types 

> Describe the Standox paint system structure 

> Work with the Standox paint mixing system 

> Work with the technical equipment 

> Use the current Standox paint processing specifications and techniques in practice 

Contents Mercedes-Benz specific contents: 

> Warranty repair system, aquisition of information 

> Work procedure, occupational safety, covering methods 

> Paint processing 

Standox specific contents: 

> Base materials, substrates, and clear coat types 

> Details on the current Standox paint system and Standox paint mixing system 

> Technical equipment and work aids 

> Current Standox paint processing specifications and techniques 


Note This training course is conducted at the Standox training location. 

The participant must bring his/her personal user ID and password for the Mercedes-Benz 

After-Sales portal (WIS, TIPS, EPC) as well as his/her personal protective equipment to 

the training course. 


Stand 08/2012 329



Title T0696F • Passenger Cars • Mercedes-Benz High-Quality Paint Repair • Glasurit paint 

system • Run 


Target group Paintwork Specialist 

Objectives Mercedes-Benz-specific objectives: 

The participant can 

> Name the approved repair systems for warranty cases 

> Use the available systems to gather specific information in the Internet and in 

Mercedes-Benz publications and repair guidelines 

> Describe vehicle-specific work procedures, is familiar with tricks and angles, and can 

use the protective equipment 

> Name effective methods for masking work specific to Mercedes-Benz, as well as the 

products required for painting 

Glasurit-specific objectives: 

The participant can 

> Name the base materials, substrates, and current clear coat types 

> Describe the Glasurit paint system structure 

> Work with the Glasurit paint mixing system 

> Work with the technical equipment 

> Use the current Glasurit paint processing specifications and techniques in practice 

Contents Mercedes-Benz-specific contents: 

> Warranty repair system, complaint processing, information procurement 

> Work procedure, occupational safety, masking methods 

> Paint processing 

Glasurit-specific contents: 

> Base materials, substrates, and clear coat types 

> Details on the current Glasurit paint system and Glasurit paint mixing system 

> Technical equipment and work aids 

> Current Glasurit paint processing specifications and techniques 


Note This training course is conducted at the Glasurit training site. 

For this training, the participant needs to bring his/her personal User ID and password 

for the Mercedes-Benz After-Sales Portal (WIS, TIPS, EPC) as well as his/her personal 

protective equipment. 


Stand 08/2012 330



Title T0910F • Passenger Cars, Vans • Damage diagnosis • Accident repair and paintwork • 

Run 








process 

Contents > Reception, paint and accident damage diagnosis, determination of the repair level 

> Small repair including fixed price calculation 

> Fundamentals of workshop orders, damage calculation and insurance coordination 

processes 

> Preparation and coordination of repair processing with body specialist 

> Invoicing, vehicle handover to the customer 

> Fundamentals of extra and special paintwork (matt paint and 3 layered) 

> Active/passive safety systems - Relevance to accident repair 

> Information about high voltage for accident diagnosis – if necessary, e-Training 

T0103E as an optional precondition 

> Warranty processing (noises, leaks, body shell complaints) 






Stand 08/2012 331


Department FUSO Canter 

Title T0197F • Truck FUSO • Canter • Fundamentals for Operations with Multi Use Tester 

Diagnostic System (MUT 3) • Go 





Contents > Vehicle concept and vehicle overview: Canter TD Euro III, Euro IV and Euro V 











(flash code, MUT 3) 



Note This training course is for operations who use the MUT 3 diagnostic system. 


Stand 08/2012 332



Title T0199F • Truck FUSO • Canter • Euro 5 Engine Training for Operations with Multi Use 

Tester Diagnostic System (MUT 3) • Run 














> Adjustment, diagnosis and repair work with the MUT 3 



Optional prerequisite The participant has completed the training course "T0197F • Fuso • Canter • 

Fundamentals for Operations with Multi Use Tester Diagnostic System (MUT 3) • Go" or 

has equivalent knowledge. He/she is proficient in the operation and handling of the 

measuring and diagnostic equipment. 






Stand 08/2012 333




5 • Operations with the Mitsubishi Multi Use Tester (MUT 3) Diagnostic System • Run 








> Perform parameterization using the MUT III 











Stand 08/2012 334




5 • Operations with the Multi Use Tester Diagnostic System (MUT 3) • Run 








> Perform parameterization using the MUT III 











Stand 08/2012 335

Training Program Worldwide Technical Training - Daimler

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