open die forging
open die forging
open die forging
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Hydraulic <strong>open</strong> <strong>die</strong><br />
<strong>forging</strong> presses
A strong partnership.<br />
Schuler and Wepuko.<br />
Systems for hot <strong>forging</strong><br />
Schuler <strong>forging</strong>. System solutions from Schuler offer<br />
customers all over the world a decisive quality advantage<br />
in all temperature ranges:<br />
Systems for hot <strong>forging</strong><br />
Systems for warm <strong>forging</strong><br />
Systems for cold <strong>forging</strong><br />
Hydraulic <strong>open</strong> <strong>die</strong> <strong>forging</strong> presses are used in hot <strong>forging</strong>.<br />
For more than 170 years the Schuler name has stood for<br />
innovation, quality and service for <strong>forging</strong> technology. For<br />
<strong>open</strong> <strong>die</strong> <strong>forging</strong>, Schuler has built on it’s capabilities by<br />
forming a strategic partnership with Pahnke, a long-time<br />
and experienced name in the <strong>forging</strong> business.<br />
Together, we provide our customers a broad range of<br />
products and services, even for large scale and complex<br />
projects. Our goal is to ensure a competitive advantage for<br />
our customers to achieve profitable production systems<br />
producing high quality <strong>open</strong>-<strong>die</strong> <strong>forging</strong>s.<br />
Press Systems. According to the requirements Pull Down<br />
(MHFU-series) as well as Push Down concepts (MHFT-series)<br />
in two or four column design can be provided. Beside the<br />
need of a deeper foundation pull down presses are offering<br />
plenty advantages. Less tendency of swing, clear <strong>forging</strong><br />
area with excellent accessibility and drive system below<br />
floor level is protected against contamination.<br />
The advantages<br />
The applications<br />
• High productivity<br />
• Energy efficient drive technology<br />
• Excellent uptime and availability<br />
• Slabs<br />
• Different kinds of shafts<br />
• Sleeves<br />
• Rings<br />
• Special <strong>forging</strong>s<br />
2
Hydraulic <strong>open</strong> <strong>die</strong> <strong>forging</strong> presses<br />
B<br />
C<br />
A<br />
D<br />
Open <strong>die</strong> <strong>forging</strong> presses offer very good accessibility.<br />
High flexibility due to large width between uprights.<br />
MODEL OVERVIEW OF hydraulic <strong>open</strong> <strong>die</strong> <strong>forging</strong> presses<br />
Model<br />
MHFT8<br />
MHFU8<br />
MHFT10<br />
MHFU10<br />
MHFT12,5<br />
MHFU12,5<br />
MHFT16<br />
MHFU16<br />
MHFT20<br />
MHFU20<br />
MHFT30<br />
MHFU30<br />
MHFt45<br />
MHFU45<br />
MHFT60<br />
MHFU60<br />
MHFT80<br />
MHFU80<br />
MHFT100<br />
MHFU100<br />
Press force in MN 8.0 10.0 12.5 16.0 20.0 30.0 45.0 60.0 80.0 100.0<br />
Die space (A)<br />
in mm<br />
Ram stroke (B)<br />
in mm<br />
Passage width<br />
in mm (C × D)<br />
2,200 2,200 2,500 2,850 3,400 4,000 5,000 6,000 7,000 8,000<br />
1,000 1,000 1,200 1,350 1,600 1,800 2,400 3,000 3,500 4,000<br />
1,400 × 750 1,600 × 850 1,800 × 1,000 2,000 × 1,100 2,300 × 1,200 2,500 × 1,400 3,500 × 1,550 4,000 × 1,800 4,500 × 2,000 5,000 × 2,200<br />
Subject to technical modifications. Open <strong>die</strong> <strong>forging</strong> presses up to 150 MN are available upon request.<br />
3
in-deptH tecHnology.<br />
tHe driVe.<br />
Proven drive System. The Modified Sinusoidal Direct<br />
drive System (PMSD) gives presses an extremely<br />
high cycling frequency in a shock free manner, because<br />
there are no operating valves in the main lines of the<br />
system. This drive and control system is designed for<br />
low maintenance requirements and high availability.<br />
The energy efficient drive technology allows up to 30 %<br />
energy savings compared to valve operated drive<br />
systems.<br />
1<br />
2<br />
1 Press main cylinder<br />
2 Guiding<br />
Press Main Cylinder<br />
• Generous dimensioned bushings for propper guiding of<br />
the piston<br />
• Adjustable V-shaped packing ensure best solidity<br />
• Specific double spherical connection to the ram ensure<br />
best life time of the seals and low wear<br />
Guiding<br />
• The guiding system is based on flat guides running with<br />
adjustable wedges on large hardened steel liners along<br />
the columns.<br />
• The large size of the rectangular flat surface minimizes<br />
wear and gives a long life precision guiding during<br />
operation.<br />
4
IN-DEPTH TECHNOLOGY / Hydraulic <strong>open</strong> <strong>die</strong> <strong>forging</strong> presses<br />
IN-DEPTH TECHNOLOGY.<br />
ADDITIONAL FUNCTIONS.<br />
1<br />
3<br />
4<br />
2<br />
Open-<strong>die</strong> <strong>forging</strong> press from the MHFU series.<br />
Additional Forging Features<br />
1 Top Die Clamping Device to provide rotation or fast<br />
exchange of the top <strong>die</strong>s.<br />
2 Shifting Table for presses with upsetting, disc and<br />
ring <strong>forging</strong> operation.<br />
3 Die Train as preferred arrangement for high production<br />
draw down and bar <strong>forging</strong> presses.<br />
4 Die Magazine to provide fast exchange of the <strong>die</strong>s<br />
arranged on the <strong>die</strong> train.<br />
5
IN-DEPTH TECHNOLOGY.<br />
MASTER CONTROL.<br />
Forgemaster. Assures the optimum <strong>forging</strong> production<br />
schedule. These programs are customized and take into<br />
account the special needs of the product range. At all time<br />
the operator is able to take over operate in manual or semi<br />
automatic mode.<br />
6
SYSTEM SOLUTIONS / Hydraulic <strong>open</strong> <strong>die</strong> <strong>forging</strong> presses<br />
TAILOR-MADE SYSTEMS.<br />
EVERYTHING FROM A SINGLE SOURCE.<br />
As a supplier of custum system solutions, Schuler supplies turnkey systems, including integration<br />
of all necessary peripheral devices.<br />
02 Turnkey PT_PB_CON_SuBheadliNe_COPy_CaPS. Solutions for <strong>open</strong> <strong>die</strong> Forging. Forging Manipulators<br />
Zur<br />
integrated auSZeiChNuNg with the vON <strong>forging</strong> WiChTigeN press complete TexTelemeNTeN.<br />
the equipment of<br />
modern forge shops with optimized productivity. They provide<br />
02 fast PT_PB_CON_Copy. and precise positioning 02 PT_PB_CON_Copy of the <strong>forging</strong> and allow // Dies automatic<br />
operation An and ihm repetition kann man of proven sehen, <strong>forging</strong> ob alle Buchstaben<br />
methods.<br />
ist ein<br />
Typoblindtext.<br />
da Manipulators sind und wie are sie also aussehen. suitable as Manchmal Master Carrier benutzt when man <strong>forging</strong><br />
Worte heavy <strong>forging</strong>s wie Hamburgefonts, with crane assistance. Rafgenduks Pop oder Up Handgloves,<br />
Turntables<br />
um arranged Schriften between zu testen. the manipulator Manchmal and Sätze, press <strong>die</strong> assist alle Buchstaben<br />
by mobile des Alphabets chargers enthalten and are used – man to rotate nennt <strong>forging</strong>s. <strong>die</strong>se Sätze<br />
charging<br />
»Pangrams«. Sehr bekannt ist <strong>die</strong>ser: The quick brown fox<br />
jumps over the lazy old dog.<br />
02 Open-<strong>die</strong> PT_PB_CON_Caption_left <strong>forging</strong> press with two // Dies manipulators. ist ein Typoblindtext. Je nach<br />
Software und Voreinstellungen können eingebaute Kapitälchen.<br />
SChuler ServiCe – OPTimum ServiCe FOr mOre PerFOrmaNCe<br />
Schuler Service offers a tailored portfolio of services covering the entire life cycle of your equipment.<br />
Over 900 service employees worldwide provide expert support around the clock in close cooperation<br />
with you – our partners. Our main priority is always to ensure the ultimate productivity and safety of<br />
your production equipment in order to secure your company’s continued success.<br />
Find out more. www.schulergroup.com/service
www.schulergroup.com/<strong>forging</strong><br />
For more information, simply scan the QR code<br />
with the camera of your smartphone or tablet.<br />
451EN-092013-WSP-1000 Copyright by Schuler<br />
Schuler SMG GmbH & Co. KG<br />
Louis-Schuler-Straße 1<br />
68753 Waghäusel<br />
Germany<br />
Phone +49 7254 988-226<br />
Fax +49 7254 988-490<br />
Schuler Service Phone +49 7254 988-325<br />
Schuler Service Fax +49 7254 988-361<br />
<strong>forging</strong>@schulergroup.com<br />
www.schulergroup.com/<strong>forging</strong>