Put it into motion Forging with Schuler - Schuler AG
Put it into motion Forging with Schuler - Schuler AG
Put it into motion Forging with Schuler - Schuler AG
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<strong>Put</strong> <strong>it</strong> <strong>into</strong> <strong>motion</strong><br />
<strong>Forging</strong> w<strong>it</strong>h <strong>Schuler</strong><br />
Forming the Future
As a systems supplier of economic production lines for forging, <strong>Schuler</strong> offers a comprehensive product range for cold-, warmand<br />
hot forging as well as precision forging. From process and die development through start-up of the automated lines and dies,<br />
<strong>Schuler</strong> delivers integrated forging solutions for even the most complex requirements.<br />
Cold forging<br />
Room temperature<br />
• Extrusion<br />
• Ironing<br />
• Upsetting / setting<br />
• Reducing<br />
• Piercing<br />
Warm forging<br />
750 °C – 950 °C<br />
• Extrusion<br />
• Upsetting / setting<br />
• Piercing<br />
Hot forging<br />
> 950 °C<br />
• Closed die forging<br />
• <strong>Forging</strong> of ring blanks<br />
• Upsetting<br />
• Open die forging<br />
• Extrusion<br />
• Piercing / trimming<br />
Increasing degree of deformation<br />
Increasing dimensional accuracy
<strong>Put</strong> <strong>it</strong> <strong>into</strong> <strong>motion</strong> – <strong>Forging</strong> w<strong>it</strong>h <strong>Schuler</strong><br />
Systems for cold forging<br />
Hydraulic cold extrusion presses<br />
Multi-station Presses w<strong>it</strong>h link drive<br />
MH-series, 3,150 – 40,000 kN<br />
MML-series, 3,150 – 31,500 kN / MSL-series w<strong>it</strong>h servo drive<br />
Hydraulic ironing presses<br />
Horizontal Multi-station presses<br />
for forging of wire<br />
MHS-series, 2 × 630 – 2 × 16,000 kN<br />
FM-series, 1,000 – 6,300 kN<br />
Systems for manufacturing<br />
CNG gas cylinder tanks<br />
From a single source:<br />
Process and operation development, dies<br />
and automation systems<br />
MH-series, 8,000, 12,000 and 19,000 kN<br />
In add<strong>it</strong>ion to forging systems and automation technology,<br />
<strong>Schuler</strong> also offers comprehensive process<br />
development including die solutions and die change<br />
systems from one source. To determine the best economic<br />
solution to produce qual<strong>it</strong>y parts, development<br />
of the forging process begins w<strong>it</strong>h part design, and<br />
must simultaneously consider material selection,<br />
process technology, production stages and die processes.
Systems for warm forging<br />
Systems for hot forging<br />
Multi-station presses w<strong>it</strong>h eccentric drive<br />
Short-stroke hammers<br />
MME-series, 3,150 – 31,500 kN / MSE-series w<strong>it</strong>h servo drive<br />
KGH-series, 16 – 160 kJ<br />
Multi-station presses w<strong>it</strong>h link drive<br />
Counterblow hammers<br />
MML-series, 3,150 – 31,500 kN / MSL-series w<strong>it</strong>h servo drive<br />
HG-series, 160 – 400 kJ / DG-series, 160 – 1,400 kJ<br />
• Process development<br />
• Feed and transport path<br />
analysis<br />
• Automation systems<br />
- Loading station<br />
- Part transport<br />
- Servo transfer<br />
- Mono-beam transfer<br />
- Mechanical transfer<br />
- Gripper systems<br />
- Part handling<br />
• Die solutions<br />
- Individual die solutions<br />
- Integrated die lubrication<br />
and cooling systems<br />
- Contact dies<br />
- Closing un<strong>it</strong>s<br />
- Trimming / cutting / shearing<br />
stations<br />
• Die change systems<br />
- Die set change<br />
- Single station change<br />
- Die change cart<br />
- Custom solutions
Screw presses<br />
Hydraulic forging presses<br />
PA-, PAR-series, 3.200 – 26,000 kN / PSM-, PSH-series,<br />
14,000 – 80,000 kN / PZS-series 100,000 – 360,000 kN<br />
MH-series, 5,000 – 100,000 kN<br />
CRANK FORGING presses<br />
Wheel rolling mills for railway wheels<br />
PK-series, 12.500 – 63.000 kN, optional w<strong>it</strong>h DualDrive<br />
MHRV-180 / 80<br />
Multi-station presses w<strong>it</strong>h eccentric drive<br />
Hydraulic presses for forging<br />
ring blanks<br />
MME-series, 3,150 – 31,500 kN / MSE-series w<strong>it</strong>h servo drive<br />
Open die forging systems<br />
in cooperation w<strong>it</strong>h Pahnke<br />
MH-series, 8,000 – 140,000 kN<br />
Hydraulic presses for forging<br />
aluminum wheels<br />
MHFT-, MHFU-series, 8 – 100 MN<br />
MH-series, 5,000 – 100,000 kN
More. Service from <strong>Schuler</strong>.<br />
Technical service<br />
• Maintenance and servicing<br />
• Machine inspection<br />
• Safety inspection<br />
• Preventive maintenance<br />
• Energy checks<br />
• Teleservice<br />
• Overhaul<br />
• Machine relocation<br />
• Machine installations<br />
Performance enhancement<br />
• Optimization<br />
• Modernization<br />
• Die and process technology<br />
Training<br />
• <strong>Schuler</strong> Academy<br />
• Production start-up support<br />
Used equipment<br />
Service worldwide:<br />
Germany • France • Un<strong>it</strong>ed Kingdom • Italy •<br />
Sw<strong>it</strong>zerland • Slovakia • Spain • Czech Republic •<br />
Russia • USA • Mexico • Brazil • China • India<br />
Peltzer & Ehlers<br />
SCHULER INDIA PRIVATE LIMITED<br />
401–403 Keshava ⏐ Bandra-Kurla Complex<br />
Bandra (East) ⏐ Mumbai 400 051 ⏐ India<br />
Phone +91 22 66 80 03 00 ⏐ Fax +91 22 66 80 03 99<br />
info@schulerindia.com ⏐www.schulerindia.com<br />
SCHULER <strong>AG</strong><br />
Bahnhofstr. 41 ⏐ 73033 Göppingen ⏐ Germany<br />
Tel. +49 7161 66-307 ⏐ Fax +49 7161 66-729<br />
forging@schulergroup.com⏐ www.schulergroup.com / forging<br />
404E-022012-WSP-2000 Copyright by <strong>Schuler</strong>
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