Microwave-Assisted Polymer Synthesis: Recent Developments in a ...

Microwave-Assisted Polymer Synthesis: Recent Developments in a ... Microwave-Assisted Polymer Synthesis: Recent Developments in a ...

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Microwave-Assisted Polymer Synthesis: Recent Developments in ... Scheme 5. Examples of other polycondensations: (a) Polyester synthesis from succinic acid and butanediol; (b) polycondensation of dimethylhydrogen phosphonate and poly(ethylene glycol) resulting in poly(alkylene hydrogen phosphonate); (c) poly(urea) or poly(thiourea) synthesis. poly(ether)s from trichlorophenol was investigated under microwave irradiation by Kisakuerek and coworkers (domestic microwave oven). [46] Surprisingly, it was found that, depending on the microwave irradiation and polymerization time, a conjugated polymer was formed next to the expected poly(dichlorophenylene oxide). Moreover, the induction period of the polymerization was shorter under microwave irradiation compared to conventional heating. Troev and coworkers reported the step-growth polymerization of dimethyl hydrogen phosphonate with poly(ethylene glycol) resulting in biodegradable poly(alkylene hydrogen phosphonate) [Scheme 5(b)]. [47] Thermal and microwave heating both resulted in comparable polymers, whereby the microwave polymerization was performed for 55 min at 140–180 8C and the thermal polymerization for 9.5 h at 130–140 8C. However, the higher temperatures used for the microwave polymerization could not be applied in the thermal polymerization process due to thermal degradation of the dimethyl hydrogen phosphonate. The syntheses of poly(urea)s and poly(thiourea)s from the polycondensation of urea or thiourea with a series of diamines and a catalytic amount of p-toluenesulfonic acid were studied under microwave irradiation (domestic microwave oven) by Banihashemi et al. [Scheme 5(c)]. [48] The solvent, microwave power as well as the polymerization time were optimized for the microwave-assisted polymerizations. Even though no comparison was made with thermal heating, the authors concluded that microwave irradiation is a fast and efficient method for such polymerizations. Ring-Opening Polymerizations Polymerization of cyclic monomers is a popular approach for the synthesis of polymers, because these ring-opening polymerizations do not suffer from equilibria between the polymer with elimination products and the monomers that often limit the attainable molecular weights in polycondensations. As a result, ring-opening polymerization methods allow easier preparation of high-molecular weight polymers. In addition, a variety of ring-opening polymerizations can be performed via controlled/living polymerization mechanisms that allow the formation of well-defined (co)polymers. In the field of microwave-assisted polymerizations, the main focus has been on the ring-opening polymerization of cyclic esters as well as the living cationic ring-opening polymerization of 2-oxazolines that will be discussed in the following sections. Aliphatic Polyesters Ring-opening polymerization of cyclic esters like lactones and lactides results in the formation of biodegradable aliphatic polyesters. These materials are promising candidates for bio-related applications such as drug-delivery or as scaffolds in tissue engineering. The majority of the investigations on microwave-assisted ring-opening polymerizations of cyclic esters were performed using e-caprolactone or lactides. The effect of microwave irradiation on the chain propagation of the benzoic acid initiated polymerization of e-caprolactone was investigated in detail by Yu and Liu using closed ampoules in a domestic microwave oven. [49] The chain propagation was studied as a function of microwave power, monomer to initiator ratio, and polymerization temperature. Nevertheless, the most interesting results were obtained by a direct comparison of the use of microwave heating and thermal heating demonstrating that the use of microwave heating favors chain growth in Macromol. Rapid Commun. 2007, 28, 368–386 ß 2007 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim www.mrc-journal.de 375

R. Hoogenboom, U. S. Schubert Figure 2. Polymerization kinetics that were obtained for the enzyme-catalyzed ring-opening polymerization of e-caprolactone under microwave heating and oil bath heating in refluxing benzene (left) and diethyl ether (right). Reprinted with permission from ref. [50] the initial stage and thus limits the number of polymer chains, whereas thermal heating favored the formation of growing centers in the initial stage. As a result, the microwave-assisted polymerization procedure resulted in higher molecular weight polymers. Kerep and Ritter investigated the enzyme-catalyzed (novozym 435) polymerization of e-caprolactone under reflux conditions in toluene, benzene, and diethyl ether using both thermal and microwave (monomode microwave reactor) heating. [50] A strong effect of the used solvents was observed: The polymerization was decelerated under microwave irradiation in toluene and benzene (Figure 2, left), while it was accelerated under microwave irradiation in diethyl ether (Figure 2, right). In this particular case, the boiling point rather than the nature of the solvents (all apolar), seems to be a critical factor. The authors proposed that the observed effects might be due to a microwave- enhanced fit between the active center of the enzyme and the e-caprolactone substrate under mild conditions. Loupy et al. investigated the effect of microwave irradiation on the polymerization of e-caprolactone with lanthanide halide catalysts using different heat profiles. [51] When 200 W microwave power was applied constantly, broader molecular weight distributions were obtained compared to the use of an initial power boost (300 W). This observed effect was attributed to the faster heating with the higher initial microwave power, which inhibits secondary transfer reactions. Moreover, direct comparison of thermal and microwave heating demonstrated the necessity of longer reaction times with thermal heating as well as lower molecular weights and broader molecular weight distributions. In degradation studies of the synthesized poly(e-caprolactone), it was found that the presence of lanthanide catalysts accelerates hydrolytic degradation but it inhibits enzymatic degradation. In addition, the synthesized acid-functional polymers were converted into macromonomers by esterification with 2-hydroxyethyl methacrylate. Ritter and coworkers demonstrated the direct synthesis of similar poly(ecaprolactone) macromonomers via the stannous octanoate catalyzed ring-opening polymerization of e-caprolactone under microwave irradiation. [52] Although no microwaveacceleration was observed for the polymerization, the use of microwave irradiation allowed rapid optimization of the polymerization conditions. Fang et al. also applied a microwave-assisted polymerization (domestic microwave oven) procedure for the stannous octanoate catalyzed ring-opening polymerization of e-caprolactone. [53] The amino groups of chitosan were protected with phthalic anhydride allowing the use of the primary hydroxyl-groups as initiators for the ring-opening polymerization as depicted in Scheme 6. After the polymerization, the amino groups were deprotected resulting in poly(ecaprolactone) grafted chitosan. Compared to conventional heating, higher grafting densities were obtained with microwave heating. Moreover, the grafting procedure was greatly accelerated when more than 450 W of microwave power was applied. Yu and Liu have used a catalystfree microwave-assisted polymerization procedure for the preparation of poly(e-caprolactone)-block-poly(ethylene glycol)-block-poly(e-caprolactone) copolymers. [54] The monomer conversion as well as the resulting molecular weight of the polymers could be adjusted by changes in the irradiation time, microwave power as well as length and amount of added poly(ethylene glycol). The resulting triblock copolymers were studied for the encapsulation and release of ibuprofen revealing an almost linear release in time. Besides e-caprolactone, a variety of other cyclic esters have been used in microwave-assisted polymerization procedures. Shu et al. described the stannous octanoatecatalyzed ring-opening polymerization of D,L-lactide under ambient atmosphere and vacuum using a domestic microwave oven. [55] It was found that the efficient heating of microwave irradiation resulted in a successful polymerization without the need for vacuum or an inert atmosphere as required with thermal heating. In addition, higher temperatures were attainable before thermal decomposition occurred when using microwave irradiation. This is most likely due to the more homogeneous heat profile. Nevertheless, the observed acceleration under microwave irradiation could not be completely designated to the higher temperatures and, thus, it was concluded that non-thermal microwave effects also played a role. The same polymerization system was studied by Liu and coworkers. [56] The focus of this study was the effect of microwave power on the polymerization process under micro- 376 Macromol. Rapid Commun. 2007, 28, 368–386 ß 2007 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim DOI: 10.1002/marc.200600749

R. Hoogenboom, U. S. Schubert<br />

Figure 2. <strong>Polymer</strong>ization k<strong>in</strong>etics that were obta<strong>in</strong>ed for the enzyme-catalyzed r<strong>in</strong>g-open<strong>in</strong>g<br />

polymerization of e-caprolactone under microwave heat<strong>in</strong>g and oil bath heat<strong>in</strong>g <strong>in</strong> reflux<strong>in</strong>g<br />

benzene (left) and diethyl ether (right). Repr<strong>in</strong>ted with permission from ref. [50]<br />

the <strong>in</strong>itial stage and thus limits the number of polymer<br />

cha<strong>in</strong>s, whereas thermal heat<strong>in</strong>g favored the formation of<br />

grow<strong>in</strong>g centers <strong>in</strong> the <strong>in</strong>itial stage. As a result, the<br />

microwave-assisted polymerization procedure resulted <strong>in</strong><br />

higher molecular weight polymers. Kerep and Ritter<br />

<strong>in</strong>vestigated the enzyme-catalyzed (novozym 435) polymerization<br />

of e-caprolactone under reflux conditions <strong>in</strong> toluene,<br />

benzene, and diethyl ether us<strong>in</strong>g both thermal and<br />

microwave (monomode microwave reactor) heat<strong>in</strong>g. [50] A<br />

strong effect of the used solvents was observed: The<br />

polymerization was decelerated under microwave irradiation<br />

<strong>in</strong> toluene and benzene (Figure 2, left), while it was<br />

accelerated under microwave irradiation <strong>in</strong> diethyl ether<br />

(Figure 2, right). In this particular case, the boil<strong>in</strong>g po<strong>in</strong>t<br />

rather than the nature of the solvents (all apolar), seems to<br />

be a critical factor. The authors proposed that the observed<br />

effects might be due to a microwave- enhanced fit between<br />

the active center of the enzyme and the e-caprolactone<br />

substrate under mild conditions.<br />

Loupy et al. <strong>in</strong>vestigated the effect of microwave<br />

irradiation on the polymerization of e-caprolactone with<br />

lanthanide halide catalysts us<strong>in</strong>g different heat profiles. [51]<br />

When 200 W microwave power was applied constantly,<br />

broader molecular weight distributions were obta<strong>in</strong>ed<br />

compared to the use of an <strong>in</strong>itial power boost (300 W). This<br />

observed effect was attributed to the faster heat<strong>in</strong>g with<br />

the higher <strong>in</strong>itial microwave power, which <strong>in</strong>hibits<br />

secondary transfer reactions. Moreover, direct comparison<br />

of thermal and microwave heat<strong>in</strong>g demonstrated the<br />

necessity of longer reaction times with thermal heat<strong>in</strong>g as<br />

well as lower molecular weights and broader molecular<br />

weight distributions. In degradation studies of the synthesized<br />

poly(e-caprolactone), it was found that the<br />

presence of lanthanide catalysts accelerates hydrolytic<br />

degradation but it <strong>in</strong>hibits enzymatic degradation. In<br />

addition, the synthesized acid-functional polymers were<br />

converted <strong>in</strong>to macromonomers by esterification with<br />

2-hydroxyethyl methacrylate. Ritter and coworkers<br />

demonstrated the direct synthesis of similar poly(ecaprolactone)<br />

macromonomers via the stannous octanoate<br />

catalyzed r<strong>in</strong>g-open<strong>in</strong>g polymerization of e-caprolactone<br />

under microwave irradiation. [52] Although no microwaveacceleration<br />

was observed for the polymerization, the use<br />

of microwave irradiation allowed rapid optimization of<br />

the polymerization conditions. Fang et al. also applied a<br />

microwave-assisted polymerization (domestic microwave<br />

oven) procedure for the stannous octanoate catalyzed<br />

r<strong>in</strong>g-open<strong>in</strong>g polymerization of e-caprolactone. [53] The<br />

am<strong>in</strong>o groups of chitosan were protected with phthalic<br />

anhydride allow<strong>in</strong>g the use of the primary hydroxyl-groups<br />

as <strong>in</strong>itiators for the r<strong>in</strong>g-open<strong>in</strong>g polymerization<br />

as depicted <strong>in</strong> Scheme 6. After the polymerization, the<br />

am<strong>in</strong>o groups were deprotected result<strong>in</strong>g <strong>in</strong> poly(ecaprolactone)<br />

grafted chitosan. Compared to conventional<br />

heat<strong>in</strong>g, higher graft<strong>in</strong>g densities were obta<strong>in</strong>ed with<br />

microwave heat<strong>in</strong>g. Moreover, the graft<strong>in</strong>g procedure was<br />

greatly accelerated when more than 450 W of microwave<br />

power was applied. Yu and Liu have used a catalystfree<br />

microwave-assisted polymerization procedure for the<br />

preparation of poly(e-caprolactone)-block-poly(ethylene glycol)-block-poly(e-caprolactone)<br />

copolymers. [54] The monomer<br />

conversion as well as the result<strong>in</strong>g molecular weight of the<br />

polymers could be adjusted by changes <strong>in</strong> the irradiation<br />

time, microwave power as well as length and amount of<br />

added poly(ethylene glycol). The result<strong>in</strong>g triblock copolymers<br />

were studied for the encapsulation and release of<br />

ibuprofen reveal<strong>in</strong>g an almost l<strong>in</strong>ear release <strong>in</strong> time.<br />

Besides e-caprolactone, a variety of other cyclic esters<br />

have been used <strong>in</strong> microwave-assisted polymerization<br />

procedures. Shu et al. described the stannous octanoatecatalyzed<br />

r<strong>in</strong>g-open<strong>in</strong>g polymerization of D,L-lactide under<br />

ambient atmosphere and vacuum us<strong>in</strong>g a domestic<br />

microwave oven. [55] It was found that the efficient heat<strong>in</strong>g<br />

of microwave irradiation resulted <strong>in</strong> a successful polymerization<br />

without the need for vacuum or an <strong>in</strong>ert<br />

atmosphere as required with thermal heat<strong>in</strong>g. In addition,<br />

higher temperatures were atta<strong>in</strong>able before thermal<br />

decomposition occurred when us<strong>in</strong>g microwave irradiation.<br />

This is most likely due to the<br />

more homogeneous heat profile.<br />

Nevertheless, the observed<br />

acceleration under microwave<br />

irradiation could not be completely<br />

designated to the higher<br />

temperatures and, thus, it was<br />

concluded that non-thermal<br />

microwave effects also played a<br />

role. The same polymerization<br />

system was studied by Liu<br />

and coworkers. [56] The focus of<br />

this study was the effect of<br />

microwave power on the polymerization<br />

process under micro-<br />

376<br />

Macromol. Rapid Commun. 2007, 28, 368–386<br />

ß 2007 WILEY-VCH Verlag GmbH & Co. KGaA, We<strong>in</strong>heim<br />

DOI: 10.1002/marc.200600749

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