Nanolithography and Nanochemistry: Probe ... - Multiple Choices
Nanolithography and Nanochemistry: Probe ... - Multiple Choices Nanolithography and Nanochemistry: Probe ... - Multiple Choices
Reviews U. S. Schubert and D. Wouters Nanolithography Nanolithography and Nanochemistry: Probe-Related Patterning Techniques and Chemical Modification for Nanometer-Sized Devices Daan Wouters and Ulrich S. Schubert* Keywords: atomic force microscopy · lithography · nanostructures · oxidation · scanning tunneling microscopy Dedicated to Professor Dieter Schubert on the occasion of his 65th birthday Angewandte Chemie 2480 2004 Wiley-VCH Verlag GmbH &Co. KGaA, Weinheim DOI: 10.1002/anie.200300609 Angew. Chem. Int. Ed. 2004, 43, 2480 – 2495
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Reviews<br />
U. S. Schubert <strong>and</strong> D. Wouters<br />
<strong>Nanolithography</strong><br />
<strong>Nanolithography</strong> <strong>and</strong> <strong>Nanochemistry</strong>: <strong>Probe</strong>-Related<br />
Patterning Techniques <strong>and</strong> Chemical Modification for<br />
Nanometer-Sized Devices<br />
Daan Wouters <strong>and</strong> Ulrich S. Schubert*<br />
Keywords:<br />
atomic force microscopy · lithography ·<br />
nanostructures · oxidation ·<br />
scanning tunneling microscopy<br />
Dedicated to Professor Dieter Schubert<br />
on the occasion of his 65th birthday<br />
Angew<strong>and</strong>te<br />
Chemie<br />
2480 2004 Wiley-VCH Verlag GmbH &Co. KGaA, Weinheim DOI: 10.1002/anie.200300609 Angew. Chem. Int. Ed. 2004, 43, 2480 – 2495
<strong>Nanolithography</strong><br />
Angew<strong>and</strong>te<br />
Chemie<br />
The size regime for devices produced by photolithographic techniques<br />
is limited. Therefore, other patterning techniques have been intensively<br />
studied to create smaller structures. Scanning-probe-based patterning<br />
techniques, such as dip-pen lithography, local force-induced<br />
patterning, <strong>and</strong> local-probe oxidation-based techniques are highly<br />
promising because of their relative ease <strong>and</strong> widespread availability.<br />
The latter of these is especially interesting because of the possibility of<br />
producing nanopatterns for a broad range of chemical <strong>and</strong> physical<br />
modification <strong>and</strong> functionalization processes; both the production of<br />
nanometer-sized electronic devices <strong>and</strong> the formation of devices<br />
involving (bio)molecular recognition <strong>and</strong> sensor applications is<br />
possible. This Review highlights the development of various scanning<br />
probe systems <strong>and</strong> the possibilities of local oxidation methods, as well<br />
as giving an overview of state-of-the-art nanometer-sized devices, <strong>and</strong><br />
a view of future development.<br />
1. Introduction<br />
Nanotechnology is currently at the center of attention in<br />
both the media <strong>and</strong> in public opinion as well as in<br />
governmental <strong>and</strong> industrial research programs. Large funding<br />
programs related to nanotechnology were recently<br />
initiated in Europe, Japan, <strong>and</strong> the USA. [1,2] This development<br />
is reflected by a shift of attention in academic <strong>and</strong><br />
industrial research centers. The envisioned fields <strong>and</strong> their<br />
potential technological impact on society range from “smart”<br />
drugs or sensitive DNA/protein sensors to nanostructured<br />
electronic devices with applications in information storage,<br />
optical computers, solar cells, <strong>and</strong> energy storage, as well as<br />
novel materials with improved properties such as “intelligent”<br />
<strong>and</strong> self-cleaning or color-changing coatings. [3–6] It should be<br />
noted that many of these envisioned improved properties<br />
relate to changes <strong>and</strong>/or control of surface properties. This<br />
directly implies the need for well-defined, controllable,<br />
reliable, <strong>and</strong> affordable surface modification <strong>and</strong> characterization<br />
techniques. In general, two approaches for the<br />
creation of nanostructured surfaces are available. The first,<br />
the so-called “top-down” approach, epitomizes efforts by<br />
physicists <strong>and</strong> engineers to reduce the size of structures with<br />
techniques that are currently available. Most results using this<br />
strategy originate from the downscaling of lithographic<br />
techniques in semiconductor research. The second “bottomup”<br />
approach has been developed by (bio)chemists, who have<br />
considered the self-assembling processes in nature when<br />
creating similar patterns that utilize noncovalent molecular<br />
interactions such as hydrogen bonding, p–p stacking, <strong>and</strong>/or<br />
metal–lig<strong>and</strong> coordination. [7–11] Although the bottom-up<br />
approach is clearly interesting, <strong>and</strong> can lead to unique <strong>and</strong><br />
interesting structures, it also has some clear disadvantages:<br />
The ability of patterning alone is insufficient for successful<br />
application in advanced (nano)devices, since besides size <strong>and</strong><br />
structure, control over both direction <strong>and</strong> position is also<br />
essential. Moreover, the ability to characterize the created<br />
From the Contents<br />
1. Introduction 2481<br />
2. Physical <strong>Probe</strong> Lithography<br />
Techniques 2483<br />
3. Oxidative <strong>Probe</strong> Lithography<br />
Techniques 2486<br />
4. Conclusions <strong>and</strong> Outlook 2493<br />
structures <strong>and</strong> the feasibility of producing<br />
these structures on large areas<br />
is of central interest.<br />
As a top-down approach, lithography<br />
represents an important surfacepatterning<br />
technique. Lithography was<br />
introduced in 1798 as a printing tool by<br />
Alois Senefelder, who found that ink adsorbed to an image<br />
drawn with a greasy fluid onto limestone (lithographic stones,<br />
Figure 1) could be used to transfer the image to a piece of<br />
Figure 1. Lithographic stones were introduced by Alois Senefelder. [12]<br />
paper pressed against the stone. [12–15] Since then, this printing<br />
technique has evolved dramatically <strong>and</strong> is nowadays not only<br />
used for printing but also for the (chemical) modification of<br />
substrates on a submicrometer scale, <strong>and</strong> is often referred to<br />
as microcontact printing. [16–18] The most prominent application<br />
of lithography is that of UV-mask lithography, which is<br />
widely used in the semiconductor industry. With the development<br />
of (computer) chips <strong>and</strong> their increasing complexity, the<br />
requirement for techniques able to create smaller structures is<br />
ongoing. Therefore, industry <strong>and</strong> academia invest intensive<br />
[*] D. Wouters, Prof. Dr. U. S. Schubert<br />
Laboratory of Macromolecular Chemistry <strong>and</strong> Nanoscience<br />
Eindhoven University of Technology <strong>and</strong><br />
the Dutch Polymer Institute (DPI)<br />
P.O. Box 513, 5600 MB, Eindhoven (The Netherl<strong>and</strong>s)<br />
Fax: (+ 31)40-247-4186<br />
E-mail: u.s.schubert@tue.nl<br />
Prof. Dr. U. S. Schubert<br />
Center for NanoScience, Ludwig-Maximilians-Universität München<br />
Geschwister-Scholl Platz 1, 80333 München (Germany)<br />
Angew. Chem. Int. Ed. 2004, 43, 2480 – 2495 DOI: 10.1002/anie.200300609 2004 Wiley-VCH Verlag GmbH &Co. KGaA, Weinheim<br />
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Reviews<br />
U. S. Schubert <strong>and</strong> D. Wouters<br />
effort in developing UV <strong>and</strong> deep-UV lithographic techniques,<br />
which can provide structural resolution down to<br />
80 nm. [19] At the same time, particle-, ion-, <strong>and</strong> electronbeam<br />
lithographic techniques have become available for<br />
structuring substrates at the 50-nm level. Smaller dimensions<br />
are possible, but the costs rise enormously <strong>and</strong> the addressable<br />
substrate sizes decrease enormously. Both UV, particle,<br />
<strong>and</strong> e-beam lithography are well documented, <strong>and</strong> a large<br />
number of recent publications are available. [20–26] A publication<br />
by Grunze et al. is of particular note because it introduces<br />
the possibility for chemical lithography using an electron<br />
beam. Focused electrons are used to chemically modify the<br />
terminal nitro groups of self-assembled monolayers (SAMs)<br />
to amines; the subsequent functionalization with carboxylic<br />
acid anhydrides was then demonstrated (see Figure 2). [27,28]<br />
Also of note is the preparation of ordered arrays of metallic<br />
nanoparticles <strong>and</strong> metallic rods using the self-assembly of<br />
metal-containing block copolymer micelles onto electronbeam-patterned<br />
substrates, effectively combining techniques<br />
[29, 30]<br />
from the bottom-up <strong>and</strong> the top-down approaches.<br />
As a result of decreasing pattern size, the dem<strong>and</strong> for<br />
microscopic characterization techniques has also increased.<br />
Since their invention in 1982, [31] scanning tunneling microscopy<br />
(STM) <strong>and</strong> atomic force microscopy (AFM) have<br />
proven to be effective techniques capable of identifying the<br />
structure <strong>and</strong> nature of surfaces <strong>and</strong> adsorbates on substrates<br />
down to molecular <strong>and</strong> atomic resolution. The application of<br />
AFM <strong>and</strong> STM has not been limited to inorganic semiconductor<br />
substrates: also in polymer <strong>and</strong> supramolecular<br />
research has their value also been demonstrated by the<br />
elucidation of, for example, polymer phase separation <strong>and</strong><br />
molecular ordering. [32–34] In biochemistry, the techniques have<br />
been applied for the determination of interaction forces<br />
between proteins <strong>and</strong> receptors. [35–38] Soon after the invention<br />
of AFM <strong>and</strong> the observation of its ability to modify substrates,<br />
the field of scanning-probe-based lithography (SPL) was<br />
developed. [39] The application of probe-based techniques for<br />
the modification of substrates has been widespread <strong>and</strong> a<br />
large variety of techniques have evolved, which range from<br />
the subtle movement of atoms (using STM), [40] the formation<br />
of local deformations in soft substrates using high-contact<br />
force AFM (see Section 2.1) to the local application of “inks”<br />
(dip-pen lithography) <strong>and</strong> the local oxidation of suitable<br />
substrates (probe oxidation, see Sections 2.2 <strong>and</strong> 2.3). With<br />
Figure 2. Electron-induced chemical lithography using self-assembled<br />
monolayers (SAMs) as a platform for the generation of patterns. Scanning<br />
force microscopy images show the selective binding of acetic acid<br />
anhydride (R 1 = CH 3 ) <strong>and</strong> perfluorobutyric acid (R 2 = C 3 F 7 ) onto a SAM<br />
platform. [27]<br />
the application of probe-based techniques, control over<br />
position <strong>and</strong> direction is evident. Moreover, due to the very<br />
recently developed multi-probe systems (see Section 2.3) <strong>and</strong><br />
Daan Wouters studied chemical engineering<br />
(1995–2000) at the Eindhoven University of<br />
Technology (The Netherl<strong>and</strong>s). During this<br />
period he spent 4 months at DSM Desotech<br />
(Elgin, USA) on a project regarding UV-curable<br />
coatings. He graduated in 2000 under<br />
the supervision of Dr. P. C. Thüne (the Surface<br />
Science group of Prof. J. W. Niemantsverdriet)<br />
working on a surface-science model<br />
of the Philips catalyst. Since 2001, he has<br />
studied for a PhD with Prof. U. S. Schubert<br />
at the same university. His research centers<br />
on scanning probe lithography <strong>and</strong> nanostructured<br />
surfaces.<br />
Ulrich S. Schubert was born in 1969 (Tübingen,<br />
Germany). He studied chemistry <strong>and</strong><br />
biochemistry in Frankfurt, Bayreuth, <strong>and</strong><br />
Richmond (USA). He obtained his PhD<br />
(1995) under the supervision of Profs. C. D.<br />
Eisenbach (Bayreuth) <strong>and</strong> G. R. Newkome<br />
(Tampa). After postdoctoral training with<br />
Prof. J.-M. Lehn (Strasbourg), he obtained<br />
his habilitation with Prof. O. Nuyken (TU<br />
München) in 1999, followed by a year at<br />
the Center for NanoScience (LMU, München).<br />
Since June 2000 he has been a Full<br />
Professor at the Eindhoven University of<br />
Technology (Chair for Macromolecular<br />
Chemistry <strong>and</strong> Nanoscience).<br />
2482 2004 Wiley-VCH Verlag GmbH &Co. KGaA, Weinheim www.angew<strong>and</strong>te.org Angew. Chem. Int. Ed. 2004, 43, 2480 – 2495
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automated scanning probe equipment, [41] the patterning of<br />
large areas has become accessible. Finally, not only patterns<br />
on substrates can be created, but also chemical modification<br />
reactions on specific substrates are accessible, which allow the<br />
combination of techniques from both the top-down <strong>and</strong> the<br />
bottom-up approaches. Bearing this in mind, lithographic<br />
techniques based on scanning probe techniques are the<br />
method of choice for applications in nanotechnology. [42]<br />
This Review provides an overview of current probe<br />
lithographic techniques <strong>and</strong> their subsequent (chemical)<br />
modification processes, which result in the creation of functional<br />
structures. The field of probe lithography can be split<br />
into two main areas: chemical <strong>and</strong> physical surface modification.<br />
The latter includes the formation of patterns by the<br />
physical movement of material on a substrate (for example,<br />
by applying a high contact force or through modifications<br />
induced by locally applied heat). Moreover, dip-pen lithography,<br />
in which atoms <strong>and</strong> molecules attached by adhesion to<br />
a tip can be transferred to a substrate in a controlled fashion,<br />
is also described in this context, since in this process chemical<br />
bonds are neither created or broken. The category of<br />
chemical modification processes include experiments that<br />
use local oxidation processes. This process was first observed<br />
in STM experiments, but has also been transferred to AFM<br />
<strong>and</strong> can be applied to conducting (metallic) substrates as well<br />
as to thin layers of nonconducting (organic) resists.<br />
For many of the classes in the physical modification<br />
category, a number of publications <strong>and</strong> some applications<br />
have been presented, <strong>and</strong> many good reviews are already<br />
available. For this reason, only a short description will be<br />
presented here. Moreover, no attempt will be made to present<br />
a comprehensive overview; rather a number of typical<br />
examples <strong>and</strong> applications of subsequent chemical modification<br />
will be shown. The second part provides examples of the<br />
electrical modification of substrates <strong>and</strong> organic resists using<br />
both STM <strong>and</strong> AFM techniques. Since STM techniques are<br />
rather well documented, this Review focuses on the application<br />
of conductive AFM tips in the formation of functional<br />
nanostructured surfaces.<br />
2. Physical <strong>Probe</strong> Lithography Techniques<br />
2.1. Mechanical Surface Patterning<br />
Since its invention, the goal of AFM has been to image<br />
surfaces without causing surface damage. However, the<br />
imaging of soft (organic) materials in contact mode (with<br />
relatively hard tips <strong>and</strong> stiff cantilevers) leads to surface<br />
damage. Therefore contact-mode AFM for these kind of<br />
samples is usually displaced by noncontact or intermittent<br />
contact AFM to reduce tip-induced surface damage. The<br />
concept of the controlled mechanical deformation of substrates<br />
using st<strong>and</strong>ard AFM tips can be transferred to almost<br />
any substrate. For example, the controlled application of<br />
(soft) tip-crashes in STM led to the formation of patterned<br />
substrates. The limiting factor in creating reproducible<br />
patterns is the stability of the tip itself, which is prone to<br />
deformation <strong>and</strong> contamination. To prevent excessive deformation,<br />
several groups have used diamond or diamondcoated<br />
tips. Mechanical patterning (force lithography) has<br />
successfully been applied to substrates <strong>and</strong> films of soft metals<br />
such as copper, gold, nickel, <strong>and</strong> silver. [43–47] The structures<br />
that have been created include thin lines <strong>and</strong> pits. Figure 3a<br />
Figure 3. a) AFM image (2.5 ” 2.5 mm 2 , z-range = 10 nm) of a resist<br />
(Shipley SP25) patterned with an intermittent-contact SPM. The patterning<br />
was performed in vector mode; the dark lines are plowed<br />
grooves while the bright lines are embankments due to the displaced<br />
resist; [46] b) AFM image (2.5 ” 2.6 mm 2 ) of a resonance-SPM modification<br />
of a polycarbonate film on silicon in which the patterning force<br />
has been applied according to greyscale bitmap image. [48]<br />
shows an example in which a force-induced pattern was<br />
inscribed into a photoresist film by high-force intermittentcontact<br />
scanning probe microscopy (SPM). High-force AFM<br />
has also been applied to polymer substrates <strong>and</strong> polycarbonate<br />
films (see Figure 3b), both in contact as well as<br />
intermittent operation. [46–48] Besides the mechanically induced<br />
deformation of substrates <strong>and</strong> films, scanning probe techniques<br />
can also be used for the gentle movement of metallic [49–51]<br />
or latex [52] nanoparticles into dimers, trimers, linear structures,<br />
<strong>and</strong> letters. The same method has also been applied for the<br />
local removal of parts of SAMs <strong>and</strong> Langmuir–Blodgett (LB)<br />
films. [53] If these experiments are carried out in a solution<br />
containing a competing molecule or nanoparticle the free<br />
space created by the tip will be filled in situ. Therefore, stable,<br />
ordered, mixed monolayers or a special arrangement of<br />
nanoparticles can be produced. Liu et al. presented an<br />
example of the mixed-monolayer method, where monolayers<br />
of 1-octadecanethiol <strong>and</strong> 11-sulfanyl-1-undecanol on gold<br />
were utilized as a substrate <strong>and</strong> ocatdecyltrichlorosilane<br />
(OTS) as a reagent in subsequent positive <strong>and</strong> negative<br />
pattern-transfer reactions (Figure 4). The same group also<br />
demonstrated the possibility of creating holes in SAMs of<br />
long-chain alkane thiols on gold surfaces, into which gold<br />
nanoparticles with a shell containing free thiols could be<br />
deposited. [54]<br />
Atomic manipulation is perhaps the most appealing form<br />
of modification from a scientific viewpoint. In 1990, Eigler<br />
<strong>and</strong> co-workers exhibited the possibility of creating artificial<br />
structures by the direct movement of adsorbed atoms on a<br />
metal surface in an ultrahigh vacuum (UHV) at low temperatures.<br />
[55] A notable example of a working logic device<br />
consisting of molecular cascades developed at IBM was also<br />
recently presented by Eigler. [56] By arranging adsorbed CO<br />
molecules on a Cu(111) substrate <strong>and</strong> using the instability of<br />
bent trimer adsorbates, working AND <strong>and</strong> OR logic circuits<br />
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U. S. Schubert <strong>and</strong> D. Wouters<br />
2.2. Dip-Pen Lithography<br />
Figure 4. Schematic diagrams <strong>and</strong> corresponding AFM images<br />
(600 ” 600 nm 2 ) of a series of experiments for the construction of 3D<br />
nanostructures. Nanopatterns of 1-octadecanethiol (b) are grafted into<br />
a matrix of 11-sulfanyl-1-undecanol/Au(111) SAMs (a). The hydroxyl<br />
end groups within the nanostructure react with octadecyltrichlorosilane.<br />
The nanopatterning results in a negative pattern transfer (c). [53]<br />
The group of Mirkin has pioneered a patterning technique<br />
that relies on material being transferred from an AFM tip to<br />
the surface, known as dip-pen nanolithography (DPN). This<br />
material can simply be the constituents of the tip itself (i.e.,<br />
gold), induced by force or current, or it can be physisorbed<br />
material. Material on the tip is transferred to the substrate by<br />
capillary forces. Using DPN, Dravid et al. [57] have patterned<br />
silicon substrates with various dyes, whereas Rayment et al. [58]<br />
applied up to fifth-generation dendrimers (G5 DAB, amino<br />
terminated) to Si(100) substrates to form several micrometerlong<br />
lines with diameters up to 100 nm. The effective<br />
obtainable line widths were highly dependent on the utilized<br />
writing speed <strong>and</strong> temperature. [59] Although studies suggested<br />
that the transport of material was dependent on a water<br />
meniscus between the tip <strong>and</strong> the substrate, [60–66] writing<br />
experiments have also been performed at zero relative<br />
humidity, which indicates surface diffusion as being a transport<br />
factor. [59,67] Mirkin et al. have used DPN extensively to<br />
deposit proteins on surfaces. Recently the formation of a<br />
nanoarray of proteins on a gold substrate has been<br />
reported. [68] In this study, proteins (IgG <strong>and</strong> Lysozome)<br />
were positioned in nanoarrays (isl<strong>and</strong>s with diameters of<br />
200 nm) <strong>and</strong> subsequently coupled with antibodies (anti-<br />
IgG). Figure 6 schematically demonstrates the procedure.<br />
were combined into a two-input sorter composed of a setup of<br />
198 molecules on a 9 ” 9 nm area (Figure 5).<br />
Figure 6. Schematic representation of protein nanoassembly: In the<br />
first step, dip-pen lithography was used to create 16-sulfanyl-hexadecanoic<br />
acid (HMA) isl<strong>and</strong>s on a gold substrate (left). Rabbit-IgG proteins<br />
were adsorbed onto these isl<strong>and</strong>s (center), followed by coupling with<br />
anti-IgG (right). The process could be followed by observing increases<br />
in the height profiles of AFM images after each step. [68]<br />
The same group have utilized oligonucleotides, polystyrene<br />
latex particles (with diameters of 190 nm <strong>and</strong> 1 mm), [66,69]<br />
magnetic Fe 3 O 4 nanoparticles, [70] <strong>and</strong> metal-precursor-based<br />
inks in order to create patterns down to 45 nm. Nanostructures<br />
of Al 2 O 3 , SiO 2 , <strong>and</strong> SnO 2 have successfully been<br />
prepared from dip-pen depositing solutions of the corresponding<br />
MCl n -salts followed by hydrolysis to the corresponding<br />
oxide. [71] Dip-pen lithography also allows the<br />
creation of structures with more than one ink. By switching<br />
to another tip, it is possible to functionalize an area next to a<br />
previously prepared structure with another ink. [72] A review<br />
by Mirkin et al. supplies a more comprehensive overview on<br />
this topic. [73]<br />
Figure 5. STM image (12 ” 17 nm 2 ) of CO molecules adsorbed on a<br />
Cu(111) crystal at 5 K arranged into a three-input sorter. By moving a<br />
CO molecule with the STM tip (at one or more of the inputs) into an<br />
unstable trimer configuration, a molecular cascade is triggered (see<br />
inset) that travels down to the output where the STM was used to<br />
read out the result of the operation. [56]<br />
2.3. Thermal Patterning with Multi-Tip Systems<br />
The idea of using thermomechanic patterning for data<br />
storage was developed by Mamin <strong>and</strong> Rugar at IBM<br />
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Almaden. [74] Using a laser diode to heat a tip that is in contact<br />
with a poly(methyl methacrylate) (PMMA) film to a temperature<br />
higher than the softening point of PMMA creates an<br />
indentation in the film that has the shape of the tip. In this<br />
way, densities of up to 30 Gbin 2 were achieved. Although the<br />
size of the features was initially 100 nm, writing <strong>and</strong> readout<br />
was reliable (a system with a single tip traveling a total of<br />
16 km in 145 h reading 200 nm marks with a 400 nm period<br />
has been reported). [75,76] Practical data storage applications<br />
were envisioned with the development of sharper tips, higher<br />
readout frequency cantilevers, integrated heating, <strong>and</strong><br />
smoother substrates. Initial tips that had the disadvantage of<br />
laser-diode heating were replaced by tips with integrated<br />
heating circuits. [75, 77,78] However, mechanical limitations in the<br />
resonant frequencies of the cantilevers restricted the obtainable<br />
data transfer rates to a few Mb s 1 . [76, 79] Patterning speed<br />
as well as read-out speed could be significantly increased by<br />
the development of multi-tip systems. [80–88] To the best of our<br />
knowledge, the group of Quate (Stanford) first reported the<br />
use of a multi-tip system for lithography experiments on<br />
amorphous silicon in 1995. [87] The system had five parallel tips<br />
(Figure 7a) <strong>and</strong> was based on an earlier development by<br />
Tortonese. The group fabricated piezoresistive cantilevers<br />
that could operate without external sensing requirements due<br />
to integrated force sensing. Because the tip arrays did not<br />
allow for individual z-movement, the arrays had to be aligned<br />
Figure 7. a) SEM image of an assembly combining five AFM tips for<br />
parallel operation, as developed by Quate et al; b) an AFM image<br />
(400 ” 100 mm) of a pattern obtained by the parallel operation of four<br />
AFM tips; c) Pattern created by the parallel operation of two AFM tips<br />
(by local-probe oxidation of Si, see Section 3). The result demonstrates<br />
the limitation of individual z-control: the AFM image on the right<br />
(deflection controlled by a laser/detector system) shows the expected<br />
pattern, whereas the left tip (assumed to be in contact) performed<br />
poorly. [87]<br />
manually to the substrate. Utilizing this setup, 400 ” 100 mm<br />
parallel images were obtained in constant-height mode<br />
(Figure 7b). In a multiple-tip-scanner setup either an increase<br />
in scan size or in scan speed proportional to the number of tips<br />
could be realized. The lack of an individual height control<br />
limited the applicability of the system for lithographic<br />
purposes to a total of two tips operated in parallel. In<br />
Figure 7c a lithographic experiment using two paralleloperated<br />
tips demonstrates the problems associated with the<br />
lack of individual z-control: only one of the two tips was<br />
constantly in contact during patterning, while the other tip<br />
produced an incomplete pattern.<br />
In 1998, Vettiger <strong>and</strong> co-workers (IBM, Zürich) reported<br />
a 5 ” 5-tip array with integrated force sensing <strong>and</strong> its<br />
successful application for imaging. For stable operation, the<br />
tip array <strong>and</strong> the substrate had to be precisely levelled. This<br />
was realized by detecting the deflection of three cantilevers<br />
on three edges of the chip <strong>and</strong> by control through a setup of<br />
actuators on the array <strong>and</strong> the sample. [85] Moreover, Quate<br />
et al. reported in 1998 a centimeter-scale AFM [84] that used up<br />
to 50 parallel cantilevers with integrated force sensors. Surface<br />
areas of 2 ” 2 mm were imaged at a 0.4 mm pixel size in<br />
30 min with 10 parallel tips. An array of 32 tips was used to<br />
study 1.28 mm 2 of a diffraction grating <strong>and</strong> an array of<br />
50 parallel tips was utilized for lithography on hydrogenpassivated<br />
Si(100) by electric-field-enhanced oxidation at<br />
15 V. The resulting thin oxide lines were subsequently used as<br />
an etching mask resulting in a 1 cm 2 patterned area with lines<br />
that were 1.1 mm wide.<br />
By combining the original idea of Rugar <strong>and</strong> that of a<br />
multi-tip system, an AFM-based data storage system capable<br />
of producing high data density <strong>and</strong> improved read-out speeds<br />
became reality. In 2000, <strong>and</strong> again in 2003, Vettiger, Binnig<br />
<strong>and</strong> co-workers reported the development of the so-called<br />
“Millipede” system (Figure 8). [81–83] The “Millipede” consists<br />
of an array of 1024 tips (32 ” 32) with integrated read/write<br />
capabilities using combined effects of contact force <strong>and</strong><br />
applied heat (Figure 8a). The process of writing bits into thin<br />
PMMA films was achieved by heating the tips to 4008C using<br />
a current traveling through a highly doped section at the end<br />
of the cantilever. This allowed the prestressed lever structure<br />
to flex into the polymer (Figure 8b). Erasing large areas of<br />
written data required heating the whole medium to 1508C,<br />
which causes the PMMA film to undergo thermal reflow.<br />
Individual bits could be erased by forming a second pit<br />
adjacent to the first pit. Readout of the data was achieved by<br />
scanning a warm tip (3008C) over the sample <strong>and</strong> measuring<br />
the heat resistance over the bits: when a tip entered a hole, the<br />
cantilever came closer to the PMMA film, thus increasing the<br />
heat conductivity.<br />
By combining 1024 tips on a 3 ” 3 mm chip, patterns with a<br />
12 mm pitch <strong>and</strong> 40 nm data bits corresponding to aerial<br />
densities of 400 Gbin 2 , were obtained. The first prototypes<br />
of 4096-tip arrays (64 ” 64; 6.4 mm 2 ) were already reported [83]<br />
<strong>and</strong> design parameters are now focused on commercializing<br />
the concept. The “Millipede” system will probably be the first<br />
real commercial launch of an AFM-based “nanostorage<br />
device” as long as issues of cost reduction <strong>and</strong> long-term<br />
operation can be resolved. [83]<br />
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In addition to the aforementioned<br />
techniques, probe oxidation is a promising<br />
approach to create structures that can<br />
be utilized in subsequent modification<br />
steps. In this case, local surface oxidation<br />
introduces the chemical (<strong>and</strong> physical)<br />
functionality of the corresponding substrate.<br />
Figure 8. a) The “Millipede” concept developed by IBM consists of an array of 32 ” 32 tips. Each tip<br />
can be individually heated by applying an electric current through a highly doped area in the cantilever;<br />
b) when the heated tips were pressed against a thin PMMA film, small holes were created. These holes<br />
can be used as bits for data-storage applications. [82]<br />
Research into multi-tip systems has not been limited to<br />
storage applications. Progress in parallel dip-pen lithography<br />
with an eight-pen nanoplotter was reported by Mirkin <strong>and</strong><br />
Hong in 2000. [80] The operating principle is similar to that of<br />
the “Millipede”, but in this case an eight-tip array has been<br />
used to deposit octadecylthiol on gold in eight identical<br />
patterns. [80] In an inverted approach, Lee demonstrated the<br />
application of a tipless cantilever <strong>and</strong> an array of inverted tips<br />
on a substrate for application in force distance measurements.<br />
[89] Difficulties in conventional force measurements<br />
involving the placement of addressable active individual<br />
molecules on a single tip could be reduced by this approach.<br />
All of the probe-based lithographic techniques described<br />
above do not chemically modify the substrate. Functionality is<br />
only obtained through the mechanical movement of atoms<br />
<strong>and</strong> molecules. Therefore no chemical modifications are<br />
introduced that may be used in subsequent steps. Surfacemodification<br />
processes using tip-induced force are accompanied<br />
by a significant problem in the form of tip wear. This is in<br />
contrast to the heat-induced phase changes in thin polymer<br />
films (like in the “Millipede” project), where tip wear on the<br />
medium-to-long-term time scale (months) has been shown to<br />
be small. In contrast to mechanical <strong>and</strong>/or thermal patterning,<br />
dip-pen lithography does not modify the substrate but adds<br />
functionality by depositing molecules. These molecules introduce<br />
the possibility of secondary modifications using, for<br />
example, proteins. Although modification with dip-pen techniques<br />
is rather slow, both due to limited ink capacity <strong>and</strong><br />
relatively slow writing speed, progress can be envisaged<br />
through the development of multi-tip approaches. [80–88]<br />
3. Oxidative <strong>Probe</strong> Lithography<br />
Techniques<br />
3.1. Scanning Tunneling Microscopy<br />
Patterning<br />
Soon after the invention of scanning<br />
tunneling microscopy (STM) by G.<br />
Binnig <strong>and</strong> H. Rohrer in 1982, [31]<br />
researchers observed the ability of STM<br />
to modify surfaces, in addition to the<br />
effects of pure surface imaging. By 1985<br />
Güntherodt et al. had reported the possibility<br />
of creating structures in Pd 81 Si 19<br />
substrates (Figure 9). [39] Structure formation<br />
was attributed to the polymerization<br />
of an adsorbed oil layer originating from<br />
the vacuum oil-pumps.<br />
In electrochemical patterning experiments,<br />
STM can be used in two distinct emission modes. In the<br />
first mode, electrons from the tip (negative bias on the tip) are<br />
used to locally oxidize the material below the tip; a type of<br />
low-energy (tunneling) electron beam induces local oxidation<br />
of the material. In the second method (the field emitting<br />
mode), the area below the tip is oxidized by the electric field,<br />
while material between the tip (e.g., oxygen or water)<br />
Figure 9. SEM image of freshly drawn lines on glassy Pd 81 Si 19 . The<br />
lines were drawn by applying a bias voltage to the STM tip (see text).<br />
The effect was ascribed to the local electron-induced polymerization of<br />
oil fragments, which originated from the vacuum pump system. [39]<br />
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decomposes <strong>and</strong> their reaction products oxidize the substrate.<br />
A general reaction scheme proposed by Sugimura <strong>and</strong><br />
Nakagiri describes the anodic reactions [Eq. (1)] <strong>and</strong><br />
[Eq. (2)] that occur at the substrate surface <strong>and</strong> the cathodic<br />
reaction [Eq. (3)] that occurs at the tip (see also Figure 10): [101]<br />
M þ x H 2 O ! MO x þ 2 x H þ þ 2 x e<br />
2H 2 O ! O 2 þ 4H þ þ 4e<br />
2H 2 O þ 2e ! H 2 þ 2OH ð3Þ<br />
ð1Þ<br />
ð2Þ<br />
Snow reported the application of this technique in order to<br />
create one of the first working devices, initially using a silicon<br />
tip <strong>and</strong> cantilever in an experiment oxidizing thin (7 nm)<br />
titanium films. [106] Using a poorly conducting tip no current<br />
could be detected, which implied a field-effect induced<br />
oxidation of titanium to titanium oxide with adsorbed<br />
water. By partly oxidizing thin titanium wires produced by<br />
conventional optical techniques, thin titanium wires (10 nm)<br />
<strong>and</strong> metal-oxide junctions were prepared (Figure 11). The<br />
I–V characteristics of a 10 nm constricted titanium wire at<br />
room temperature <strong>and</strong> at 4.2 K were compared to those of a<br />
premodified (thick) wire.<br />
Figure 10. Schematic representation of the tip-induced oxidation of<br />
surfaces. The substrate was oxidized by an anodic reaction with the<br />
surface water layer. At the tip a cathodic reaction generates gaseous<br />
hydrogen.<br />
An example of the field emission method is the direct<br />
oxidation of a hydrogen-terminated Si(100) substrate. Currently,<br />
this represents the most frequently studied system,<br />
together with the direct modification of layered substrates<br />
(i.e., HOPG or MoS 2 ) or metal surfaces (i.e., Ti or Cr);<br />
oxidation experiments of organic resists on substrates have<br />
been reported less often.<br />
Heinzmann et al. have reported patterning on organic<br />
SAMs. [90,91] In this case, hexadecanethiol <strong>and</strong> N-biphenylthiol<br />
on Au(111) <strong>and</strong> octadecyltrichlorosilane on Si(100) were<br />
utilized. A pattern could be etched into the silicon substrate<br />
using two wet-etch steps (5% HF, 30% KOH). Earlier<br />
experiments by McCord <strong>and</strong> Pease also described the<br />
patterning of PMMA <strong>and</strong> alkyl halide resists. [92,93] They also<br />
prepared the first working device (a thin-film resistor) by<br />
patterning a PMMA resist, followed by a lift-off technique.<br />
[93, 94] A comprehensive review covering the early work<br />
in STM-induced surface modification was published in 1990<br />
by Shedd <strong>and</strong> Russell. [95]<br />
3.2. AFM <strong>Probe</strong> Lithography<br />
3.2.1. Oxidation of Metallic <strong>and</strong> Semiconducting Substrates<br />
In the early 1990s, successful lithography experiments<br />
with STM led to several groups transferring oxidation<br />
techniques to AFM. Field-effect induced oxidation has been<br />
applied to Si, [96–98] Ti, [87,99] Ta, [100] <strong>and</strong> Cr. [101] Electron-induced<br />
oxidation has been applied to organic resists, [102,103] SAMs, [104]<br />
<strong>and</strong> LB films. [105] As early as 1995, the group of Campbell <strong>and</strong><br />
Figure 11. a) I--V characteristics of a thick Ti wire <strong>and</strong> a Ti wire with a<br />
constriction of < 10 nm, measured at 300 <strong>and</strong> 4.2 K; b) AFM image of<br />
a 120 nm Ti wire with a narrow constriction. [106]<br />
Also in 1995, a metal-oxide semiconductor field-effect<br />
transistor (MOSFET) was produced using AFM lithography<br />
to create electrodes at the gate level, with the remaining<br />
structure prepared by mask lithography. [107] The process was<br />
confirmed with a-Si films on silicon dioxide, silicon nitride,<br />
sapphire, <strong>and</strong> chromium. Using a tip bias of 12 V (negative at<br />
the tip) <strong>and</strong> patterning speeds of 0.55 mms 1 , a MOSFET with<br />
an effective channel length of 0.1 mm was formed (with a<br />
patterning width of 0.21 mm). With transconductances of<br />
279 msmm 1 , the electron-transport properties of the device<br />
were comparable to those produced by electron-beam<br />
techniques.<br />
In 1999, Avouris et al. reported the preparation of a<br />
single-electron transistor from constricted thin metal wires<br />
(Ti <strong>and</strong> Nb) by means of the local probe oxidation of a thin<br />
metal film <strong>and</strong> a process entitled current induced local<br />
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oxidation (CILO). [108] First a thin metal wire was locally<br />
oxidized to constrict the wire to 100–200-nm-wide gaps. Then<br />
a transistor was produced by applying a 2 V bias over the<br />
constricted metal nanowire while measuring the current over<br />
the wire. Using CILO, a 10–50 nm metal-oxide barrier was<br />
formed across the constriction of wire in a self-limiting<br />
fashion without the need of external control. The experiments<br />
suggested that the barrier formation involved current-induced<br />
atomic rearrangements <strong>and</strong> local heating. Using both the<br />
probe oxidation <strong>and</strong> the CILO process, T-shaped junctions of<br />
two tunneling barriers with differing widths <strong>and</strong> a metal isl<strong>and</strong><br />
were produced (Figure 12).<br />
a width of 20 nm at the base <strong>and</strong> 7 nm at the top were<br />
produced. Packed patterns of lines with periodicities of 13 nm<br />
were also prepared (Figure 13).<br />
Figure 13. a <strong>and</strong> b) Local-probe oxidation of Si to SiO 2 by applying a<br />
sequence of 21 V pulses for 1 ms to create a set of 23 interdigitated<br />
lines placed 43 nm apart; c) a set of 19 lines placed 13 nm apart was<br />
created by applying a potential of 24.7 V for 80 ms. [110]<br />
Figure 12. a <strong>and</strong> b) 1.5 mm thick Ti wire with a narrow gap at the<br />
center that was produced by local probe oxidation; c) I–V curves<br />
across the device before <strong>and</strong> after the creation of the barrier;<br />
d) current-induced local oxidation (CILO) created a nanometer-scale<br />
barrier. [108]<br />
In 1995, Quate <strong>and</strong> co-workers demonstrated probe<br />
lithography with 40 nm resolution at very high tip speed. [109]<br />
Speeds of 1 mms 1 were obtained on Si substrates coated with<br />
thin films of a siloxene, known as “spin-on glass” (SOG).<br />
SOG is used as a positive resist, <strong>and</strong> the etch speed of the<br />
underlying silicon depends on the amount of organic content<br />
in the SOG, which is reduced by the field-induced oxidation.<br />
The direct oxidation of hydrogen-passivated Si substrates<br />
can also be used in the formation of nanostructured functional<br />
patterns. In 1995, Sugimura <strong>and</strong> Nakagiri reported a method<br />
in which the created SiO 2 patterns were used as negative<br />
resists in an alkaline etching step that resulted in 30 nm<br />
steps. [101] The substrate with the same SiO 2 patterns could also<br />
be covered with a gold film. By using electroless plating, gold<br />
was deposited on the Si–H surface <strong>and</strong> not on the insulating<br />
silicon oxide patterns. Recently, García et al. determined the<br />
linewidth <strong>and</strong> shape of SiO 2 on silicon. [110] For this purpose,<br />
several high-resolution patterns were produced on silicon<br />
wafers with a 2 nm coating of a native oxide by applying 24 V<br />
pulses through an n-doped tip; trapezoidial-shaped lines with<br />
Lyuksyutov <strong>and</strong> co-workers have investigated tip–surface<br />
interactions during the oxidation of an Si–H surface. They<br />
reported an approach for monitoring tip–surface interactions<br />
based on power spectral analysis of tip oscillations during<br />
scanning probe oxidation. [111] Utilizing a single-mode harmonic<br />
oscillator model, the amplitude, frequency, <strong>and</strong> damping<br />
factor of oscillation were monitored as a function of bias<br />
voltage. The results obtained were consistent with the concept<br />
that a water meniscus <strong>and</strong> electrostatic tip–surface interactions<br />
dominate contact AFM lithography, that is, a high bias<br />
voltage destabilized the water meniscus <strong>and</strong> the oscillation<br />
amplitude was reduced.<br />
3.2.2. Oxidation of Substrates with Organic Resist Layers<br />
The previous examples have described the direct oxidation<br />
of Si to SiO 2 . This process can also be achieved with Si<br />
samples that are covered with an organic resist. Experiments<br />
utilizing resists consisting of (mixed) LB films [112] <strong>and</strong> (mixed)<br />
SAMs [113–117] have been reported. In the first case, the<br />
application of mixed LB films of hexadecylamine (HAD)<br />
<strong>and</strong> palmitic acid (PA) was reported by Lee et al. Different<br />
ratios of the LB components were used <strong>and</strong> it was concluded<br />
that the mixed layers led to significantly thinner pattern<br />
widths. Although lines that were approximately three times<br />
thinner than those prepared by alternative techniques were<br />
observed, there were no comments concerning the shape <strong>and</strong><br />
condition of the tip that was employed. Liu et al. reported a<br />
method to create assemblies of gold nanoparticles on<br />
patterned SAMs of OTS on SiO 2 /Si (Figure 14). [113] By locally<br />
oxidizing the silicon under the organic resist, they created<br />
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Figure 14. Functionalization method introduced by Liu et al.: In the<br />
first step a Si wafer with an OTS resist layer was locally oxidized to<br />
create protruding SiO 2 dots (top right). A second silane (APTMS) was<br />
then coupled to the dots to introduce amine functionalities exclusively<br />
to the oxidized areas. The amine-functionalized areas could be used to<br />
bind negatively charged gold nanoparticles (bottom right). If the dots<br />
were very close to each other, the amine pattern was not fully covered<br />
by gold particles, which was ascribed to mutual repulsion between the<br />
gold particles themselves. [113]<br />
arrays or SiO 2 dots with diameters of 15 nm <strong>and</strong> a 40 nm<br />
spacing. The protruding SiO 2 was used in a subsequent<br />
chemical modification step in order to introduce new<br />
functionalities. In this step a second silane (aminopropyltrimethoxysilane<br />
(APTMS)) reacted with the SiO 2 created by<br />
the probe oxidation, whereas the unoxidized OTS resist layer<br />
protected the SiO 2 below. The created SiO 2 pattern was<br />
transferred <strong>and</strong> terminal amino groups were introduced to<br />
adsorb gold nanoparticles. The successful preparation of a<br />
site-selective assembly of 15 nm gold nanoparticles on 100 nm<br />
AFM-defined dots with 300 nm spacing was reported. When<br />
an array of 30 nm dots with 70 nm spacing was utilized as a<br />
template, the site-selective adsorption of gold nanoparticles<br />
was incomplete: large portions of the template remained<br />
unoccupied. This was attributed to electrostatic repulsion<br />
between individual gold nanoparticles. Takai <strong>and</strong> co-workers<br />
also utilized SAMs of OTS on silicon wafers to create SiO 2<br />
nanostructures by local tip-induced oxidation processes. [114,115]<br />
In addition, they also reported a functionalization method by<br />
introducing a fluoroalkyl silane (FAS, heptadecafluoro-<br />
1,1,2,2-tetrahydro-decyl-1-trimethoxysilane). [115] Due to the<br />
large molecular dipole that is introduced, Kelvin-probe force<br />
microscopy could be used to study the created nanopatterns.<br />
In an earlier publication, Takai <strong>and</strong> Nakagiri reported the<br />
successful application of the same technique to create nanostructured<br />
gold patterns on surface. [116] First a silicon wafer<br />
with an alkyl silane was locally oxidized to create SiO 2<br />
nanopatterns. The SiO 2 was then removed in a 0.5% HF<br />
etching step. Finally, gold was introduced to the patterns in an<br />
electroless plating bath. Successful deposition of gold onto the<br />
structures with 100 nm spatial resolution was shown by SEM<br />
imaging.<br />
In 2002, Takai <strong>and</strong> co-workers explored parameter space<br />
in the oxidation of Si. [114] In this study, relationships between<br />
the lateral <strong>and</strong> vertical dimensions of oxide dots, formed on<br />
octadecyltrimethoxysilane(ODS)-passivated Si, <strong>and</strong> the<br />
applied bias voltage as well as bias duration time were<br />
reported. Based on the results, a stepwise oxidation reaction<br />
was proposed: In the first step the organic resist was locally<br />
oxidized <strong>and</strong>/or destroyed. As the SAM layer degrades,<br />
anodization of the underlying silicon becomes apparent, as<br />
indicated by an observed increase in the lateral force contrast.<br />
For the preparation of line structures, a minimum line width<br />
of around 20 nm has been found, which is independent of<br />
oxidation voltage <strong>and</strong> probe oxidation speed.<br />
The oxidative removal of SAMs has also been studied for<br />
octadecanethiol on gold by Uosaki et al., who reported that<br />
thiols could be removed from the gold substrate by applying a<br />
2–3 V positive or negative bias voltage, with both the tip <strong>and</strong><br />
the substrate placed in toluene containing varying concentrations<br />
of water. [118] The created structures did not consist of<br />
bare gold, because only a 1 nm height change could be<br />
observed. The remaining nanometer of material was ascribed<br />
to adsorbed reaction products of the thiol–gold cleavage,<br />
which is consistent with the measured resistivity (1.7 ” 10 9 W)<br />
for a 1 nm resist on gold.<br />
In addition to the oxidation of Si to SiO 2 <strong>and</strong> the<br />
subsequent functionalization reactions, the oxidation of<br />
molybdenum to molybdenum oxide by local probe-oxidation<br />
techniques was also reported by Dai <strong>and</strong> co-workers. This<br />
approach represents another successful route for the preparation<br />
of devices that then allows subsequent modification<br />
steps. [119] The principle of functionalization in this approach is<br />
based on the different solubility of Mo <strong>and</strong> MoO 3 . A thin<br />
layer of Mo on a Si substrate was locally oxidized. The<br />
produced MoO 3 could easily be removed by dissolving it in<br />
water <strong>and</strong> therefore exposing the bare Si substrate underneath.<br />
The exposed silicon was wet-etched by a 30 % aqueous<br />
solution of KOH at 708C for 30 s, which yielded V-shaped<br />
grooves in the underlying silicon.<br />
Titanium wires were prepared by using a more elaborate<br />
functionalization technique. [119] A thin film of Mo was applied<br />
on top of a PMMA film on Si. After the MoO 3 was removed,<br />
the PMMA film was locally removed by oxygen plasma<br />
etching, which opened a pathway to the silicon wafer for Ti<br />
deposition. The remaining Mo film protected the unexposed<br />
areas. By this technique, Ti wires (35 nm wide) were prepared<br />
(see Figure 15). The same group also suggested the application<br />
of chromium <strong>and</strong> germanium films based on the solubility<br />
of the corresponding metal oxides.<br />
3.2.3. Oxidation of Organic Resist Layers: Introducing Chemical<br />
Functionality<br />
All of the functionalization processes mentioned so far<br />
have been based on the direct oxidation of substrates or the<br />
destruction of a thin passive resist layer on an oxidizable<br />
substrate. Although complex structures have mainly been<br />
prepared using wet etching steps, <strong>and</strong> in some cases by silane<br />
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Figure 15. A Mo film (4 nm) was evaporated on top of a PMMA film<br />
that was spin-coated onto a p-doped Si substrate. a) The Mo layer was<br />
locally oxidized (7–11 V, 0.4–1 mms 1 ) by local-probe oxidation to<br />
create a slightly protruding soluble MoO 3 pattern with 35 nm wide<br />
lines; b) in the second step, the MoO 3 was dissolved in water to create<br />
25 nm wide gaps that exposed the underlying PMMA film; c) the<br />
exposed PMMA film was then etched by exposure to oxygen, to create<br />
deep channels; d) in the last step, Ti was evaporated onto the whole<br />
substrate. Removal of the PMMA film by a lift-off procedure (using<br />
acetone) yielded Ti nanowires on the remaining Si support. [119]<br />
chemistry, the range of applicable functionalization techniques<br />
is limited. A notable exception to destructive functionalization<br />
was reported by Sagiv et al., who found that the tipinduced<br />
oxidation of organic monolayers introduced surface<br />
functionality, which could then be used in a large number of<br />
subsequent functionalization reactions with both organic <strong>and</strong><br />
inorganic substances yielding a range of nanopatterned<br />
functional structures. [120–124] The work involved is summarized<br />
in Scheme 1. The procedure was first demonstrated on<br />
monolayers of 18-nonadecenyltrichlorosilane (NTS) on a p-<br />
doped silicon wafer (see Scheme 1, path 1). [121] The terminal<br />
vinylic end group could be locally oxidized by a conductive<br />
AFM tip with an applied bias voltage of approximately 9 V<br />
(tip negative). Oxidation was carried out at 5 mms 1 with a<br />
variety of conductive tips (boron doped, diamond coated,<br />
tungsten, tungsten carbide, copper- <strong>and</strong> silver coated silicon<br />
nitride, <strong>and</strong> highly doped silicon). Structures were obtained<br />
by repeatedly (up to 40 times) scanning the tip along a<br />
predefined vector during which no current (above 5 nA)<br />
could be detected. The successful selective oxidation of the<br />
terminal vinylic end groups to terminal carboxylic acid groups<br />
was confirmed by subsequently imaging the area in contact<br />
mode with the same probe (without applying a voltage),<br />
simultaneously recording height <strong>and</strong> lateral friction signals.<br />
For the unaffected areas the surface remained unchanged,<br />
whereas for the oxidized areas the height remained the same<br />
but an increase in friction was observed, which was attributed<br />
to changes in local surface polarity. Images of this patterning<br />
procedure are displayed in Figures 16 <strong>and</strong> 17 in which this<br />
procedure is used for subsequent modification reactions.<br />
Oxidation experiments were verified by partial wet-chemical<br />
oxidation: the substrate was partially exposed to a 5 mm<br />
solution of KMnO 4 /dicyclohexano-[18]crown-6 <strong>and</strong> also to<br />
electric oxidation of large surface areas by means of a copper<br />
grid (connected to a 13 V negative bias voltage). Brewster<br />
angle infrared spectroscopy indicated the presence of carboxylic<br />
acid groups.<br />
To prevent oxidation of the underlying silicon it is<br />
essential that the surface is covered by a densely packed<br />
closed monolayer. By controlling the pathway of the tip over<br />
the surface, complicated structures with high resolution (9 nm<br />
linewidth) could be created. For this procedure both vectorbased<br />
trajectories as well as bitmap (pixel per pixel) oxidation<br />
programs were reported. In their first publication, Sagiv et al.<br />
reported the possibility of functionalizing structures using<br />
chemical reactions that react exclusively on the oxidized<br />
patterns. [121] The concept was demonstrated by the formation<br />
of a second stable monolayer of OTS on top of the oxidized<br />
sections of the 18-nonadecenyl layer. The coupling of the<br />
second monolayer was followed by contact-mode AFM<br />
imaging. Through the coupling of OTS to the oxidized<br />
areas, the terminal carboxylic end groups were converted to<br />
terminal methyl end groups. This was observed in contactmode<br />
imaging by the disappearance of the friction signal<br />
along with a simultaneous increase in the height signal<br />
(Figure 16). [121,123]<br />
Later publications showed that not only NTS SAMs could<br />
be used but also inert SAMs of OTS could locally be oxidized<br />
to carboxylic acid end groups (Scheme 1, path 2), thus<br />
opening a route for chemical modification. [123] Noteworthy<br />
is the approach in which a monolayer of NTS was attached to<br />
locally oxidized OTS (Scheme 1). Thus functionalized patterns<br />
have been used as templates for the formation of<br />
metallic layers by using wet-oxidation <strong>and</strong> subsequent<br />
adsorption <strong>and</strong> reduction of metal ions (Scheme 1, path 2a).<br />
The terminal vinyl groups could also be converted to thiol<br />
groups by UV irradiation (Hg lamp, 254 nm) for 10 min in an<br />
H 2 S/Ar (1:1) atmosphere. As a result a stable pattern<br />
decorated with thiol end groups placed in well-defined<br />
positions was created, <strong>and</strong> could be used in subsequent<br />
functionalization steps. Stable layers of metals could be<br />
formed on the templates by reduction of suitable physisorbed<br />
metal ions (either tip-induced or by wet chemistry). Application<br />
of gold nanoparticles (Au 55 ) to the thiol groups resulted<br />
in the formation of gold isl<strong>and</strong>s connected by lines that were<br />
only two nanoparticles wide (Figure 17). [120] The method<br />
presented by Sagiv et al. for surface patterning <strong>and</strong> modification<br />
has many possibilities for the production of nanometersized<br />
devices as a result of the large number of available<br />
chemical <strong>and</strong> physical modification steps, for example using<br />
silane chemistry (silanes with terminal functionality), the<br />
coupling of amines <strong>and</strong> cationic species, thiol chemistry, <strong>and</strong><br />
conversion to anhydrides. [125]<br />
We have performed surface modifications on OTSfunctionalized<br />
Si wafers using a method similar to that<br />
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Scheme 1. Functionalization method developed by Sagiv et al. 1) A monolayer of 18-nonadecenyltrichlorosilane (NTS) on a Si wafer was locally<br />
oxidized. Chemical functionalities were introduced that were used as templates for subsequent modification steps, such as the attachment of a<br />
second (different) chlorosilane; 2) the oxidation procedure was also applied to octadecyltrichlorosilane (OTS) monolayers, introducing similar<br />
functionalities. Wafers were prepared with terminal methyl groups (from OTS) patterned with local terminal vinylic functionality end groups. NTS<br />
was coupled to local-probed oxidation-induced patterns. The local presence of vinyl groups was utilized in two different pathways: 2a) through<br />
chemical oxidiation to carboxylic acid functionalities, <strong>and</strong> 2b) in which the vinyl group was converted to a thiol group. Both functional patterns<br />
were used in various subsequent steps including the coupling of gold particles <strong>and</strong> the formation of metallic silver <strong>and</strong> cadmium sulfide isl<strong>and</strong>s.<br />
Figure 16. AFM images showing the formation of a NTS-functionalized<br />
template structure (see also Scheme 1a). a) After tip-induced inscription<br />
of a pattern of electrooxidized OTS (OTSeo); b) Images of an<br />
NTS/OTS bilayer formed by exposure of the patterned OTS monolayer<br />
to a 5 mm solution of NTS in biscyclohexane (BCH). [123]<br />
developed by Sagiv et al. By utilizing a number of conductive<br />
AFM tips with various coatings (Au, TiN, Pt, <strong>and</strong> W 2 C) <strong>and</strong> a<br />
broad range of stiffnesses (0.15–5 N m 1 ), an OTS monolayer<br />
was locally oxidized to create templates down to 20 nm<br />
resolution, which were then used in a number of different<br />
subsequent functionalization steps. [126,127] Figure 18 shows the<br />
Figure 17. Topography (left) <strong>and</strong> phase-contrast (right) AFM images<br />
showing portions of gold-nanoparticle-coated lines produced by localprobe<br />
oxidation (see also Scheme 1, path 2b). Using this method,<br />
both wires <strong>and</strong> contact pads were produced. [120]<br />
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U. S. Schubert <strong>and</strong> D. Wouters<br />
results of the specific adsorption of trimethyloctadecylammonium<br />
bromide (TOA). In the first step, the OTS monolayer<br />
was locally oxidized to create carboxylic acid groups. The<br />
local height remained almost constant after oxidation<br />
(Dz max = 0.5 nm) <strong>and</strong> when measured in contact mode a<br />
clear friction signal originating from the different surface<br />
properties of the unmodified OTS <strong>and</strong> the carboxylic acid<br />
groups was observed (Figure 18a <strong>and</strong> b). Upon adsorption of<br />
Figure 19. Tapping-mode height image (1.1 ” 1.1 mm, z-range 18 nm)<br />
of cationic gold nanoparticles adsorbed onto an oxidized structure.<br />
The observed height of the particles ranges from 17 to 20 nm.<br />
Successful experiments have also been performed in which<br />
functional silanes were coupled to the oxidized patterns. Two<br />
silanes, one with a terminal vinyl functionality <strong>and</strong> one with a<br />
terminal methylmethacrylate group (both targets for free<br />
radical polymerization reactions) were coupled to the template.<br />
In both cases the polymer was grafted to the surface<br />
species; the method appears to be promising due to the wide<br />
availability of functional silanes.<br />
3.3. Surface Modification by Switching Tip Properties<br />
Figure 18. a) Contact-mode height image (8 ” 14 mm, z-range 0.5 nm)<br />
of an oxidized triangle; b) friction image of the same triangular shape,<br />
indicating that successful oxidation had occurred; c) height image<br />
(8 ” 14 mm, z-range 0.5 nm) after exposing the surface to a solution of<br />
trimethyloctadecylammonium bromide (TOA) in water, which causes<br />
the height of the triangular area to increase by 2.0 nm <strong>and</strong> indicates<br />
the adsorption of one layer of TOA; d) the corresponding friction<br />
image; e) contact-mode height image (30 ” 30 mm) of a structure created<br />
by a sequential (six-step) method using both oxidation <strong>and</strong> the<br />
adhesion of TOA.<br />
the TOA from an aqueous solution, a height step (D = 1.5 nm)<br />
was observed, which corresponds to the length of the<br />
octadecyl chain; simultaneously the friction signal disappeared<br />
due to the reformation of an apolar top surface<br />
(Figure 18 c <strong>and</strong> d). The created structures were stable when<br />
washed with water. The oxidation/adsorption procedure was<br />
repeated three times, each time introducing a structure next<br />
to the previous one, but never destroying the original pattern<br />
(Figure 18 e).<br />
Besides the adsorption of quaternary ammonium salts, the<br />
procedure has also been demonstrated for positively charged<br />
gold nanoparticles (d = 15 nm, coated with poly-l-lysine;<br />
Figure 19). The protein C<strong>and</strong>ida Antarctica Lipase B was<br />
selected for protein-coupling experiments as it contains thio<br />
functionalites on its outer surface. Initial results showed the<br />
successful coupling of proteins to a gold template. [128] Possible<br />
applications may be found in nanosensor array devices.<br />
Ober et al. [129] introduced a technique called redox probe<br />
microscopy (RPM), in which an AFM tip was modified with<br />
redox-active materials. When a potential was applied, the tipsurface<br />
interaction could be switched.<br />
Two methods of lithographic operation were presented:<br />
The first is based on controlling the adhesion between the tip<br />
<strong>and</strong> the particles on the surface, effectively picking them up<br />
<strong>and</strong> positioning them in a pattern (see Figure 20). For this<br />
procedure the tip was coated with poly(vinylferrocene)<br />
(PVF), which is neutral 0 V, but is oxidized to the ferricenium<br />
state when the bias is increased (+ 1.0 V), thus becoming<br />
highly positively charged. The positively charged tip strongly<br />
interacted with negatively charged beads (15 mm, sulfonic<br />
acid terminated chromatography beads), which could be<br />
Figure 20. A poly(vinylferrocene)-coated tip in the reduced state is neutral.<br />
However, when oxidized (tip bias + 1.0 V) the positively charged<br />
tip could be used to pick up negatively charged particles. [129]<br />
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picked up, <strong>and</strong> released again by reducing the PVF film. The<br />
described experiments were repeated with switchable tips<br />
consisting of a gold-coated tip modified with a 6-(ferrocenylcarbonyl)hexanethiol.<br />
In the second method, surface modification was performed<br />
by an AFM tip that caused a change in pH value when<br />
an electric bias was applied (Figure 21). In this approach, a<br />
gold-coated tip was modified with thiomethyl-2,5-hydroquinone<br />
(thioQH 2 ). At positive biases the thioQH 2 is oxidized to<br />
the quinone <strong>and</strong> two protons per molecule are generated. As<br />
a result, a film of a pH-sensitive triblock copolymer (MMA-<br />
TBMA-MAA) has been patterned. [129]<br />
Figure 21. a) The pH lithographic method: The oxidation of thiomethyl-2,5-hydroquine<br />
releases protons that can be used to locally pattern<br />
a pH-sensitive block copolymer film of methyl methacrylate<br />
(MMA), tert-butyl methyl methacrylate (TBMA) <strong>and</strong> methyl acrylic acid<br />
(MAA); b) AFM images of the block copolymer MMA-TBMA-MAA (A,<br />
left) showing the effects of tip-induced surface damage due to the<br />
repeated scanning (30 min) of a 500 ” 500 nm area. Image B (right)<br />
shows a similar approach where repeated scanning over an area was<br />
performed with the AFM tip cycled between oxidative <strong>and</strong> reductive<br />
modes. Note the enhancement in the generated pattern. [129]<br />
4. Conclusions <strong>and</strong> Outlook<br />
UV<strong>and</strong> UV-mask lithographic processes are currently the<br />
most widely employed <strong>and</strong> studied techniques for the<br />
production of sub-micrometer-sized devices. However, no<br />
dramatic improvements in the accessible sizes should be<br />
expected in the future. Although good progress has been<br />
made in field of electron-beam lithography, the conditions<br />
remain very dem<strong>and</strong>ing, which leads to excessive costs.<br />
With this in mind, scanning-probe-based lithographic<br />
techniques seem more feasible. Within this field, research<br />
efforts into dip-pen lithographic techniques have led to welldefined<br />
systems capable of depositing (biological) materials<br />
onto flat substrates at a relatively high speed. With the<br />
development of multi-ink systems, applications into biorelated<br />
sensors are envisioned in much the same way as<br />
devices already available that are based on microcontact<br />
printing. However, dip-pen lithography patterning is limited<br />
due to the low availability of suitable ink combinations, the<br />
limited stability of the patterning due to diffusion, <strong>and</strong> the low<br />
patterning speed. The patterning speed can be increased<br />
dramatically by the introduction of multiple-tip systems, such<br />
as those developed by IBM for AFM-based storage systems.<br />
The simultaneous operation of 1024 tips allows reasonable<br />
reading <strong>and</strong> writing speeds to be obtained. In combination<br />
with automated AFM systems <strong>and</strong> sample stages, the<br />
patterning of large substrates then becomes possible.<br />
<strong>Probe</strong>-induced oxidative techniques may also become<br />
more viable. Such techniques have the advantage of being<br />
relatively easy, with respect to the required conditions <strong>and</strong><br />
equipment. Even more importantly, the method is highly<br />
versatile both in applicable substrates as well as in the<br />
availability of functionalization routes. Local oxidation can be<br />
performed on almost any conducting sample, even on thin<br />
organic resists, at high resolution. The technique can be<br />
employed to locally oxidize the sample <strong>and</strong> resist layers, thus<br />
inducing changes in physical properties. The obtained systems<br />
can be employed in both positive as well as negative<br />
development of the pattern by various wet-etching techniques.<br />
By this technique, a number of small metallic nanowires<br />
<strong>and</strong> nanometer-sized electronic systems have been prepared.<br />
Besides development by etching procedures, local oxidation<br />
can also be used for chemical modification steps on organic<br />
resists. Chemical functionalities such as thiols, amines, or<br />
carboxylic acids can be introduced into defined patterns.<br />
Thus, a large number of modification routes are possible,<br />
which open up new avenues for the preparation of nanometer-sized<br />
functional architectures on surfaces. Applications<br />
can be envisaged in various areas, ranging from the defined<br />
introduction of biological material (for example, DNA or<br />
proteins) for sensor applications, to the coupling of polymerization<br />
initiators or catalyst species for mechanistic studies<br />
<strong>and</strong> the preparation of special smart coatings or intelligent<br />
polymer brushes.<br />
The Dutch Polymer Institute (DPI) <strong>and</strong> the Fonds der<br />
Chemischen Industrie are acknowledged for their financial<br />
support.<br />
Received: May 26, 2003 [A609]<br />
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