CRYSTALSIX - Schoonover, Inc.
CRYSTALSIX - Schoonover, Inc. CRYSTALSIX - Schoonover, Inc.
CrystalSix Sensor Operating Manual 4.2 Crystal Holder Maintenance In dielectric coating applications, the surface where the crystal contacts the crystal holder may require periodic cleaning. Since most dielectrics are insulators, any build-up due to blow-by will eventually cause erratic or poor electrical contact between the crystal and the sensor body. This build-up will also cause a reduction in thermal transfer from the crystal to the sensor body. Both of these will result in noisy operation and early crystal failure. Cleaning may be accomplished by gently buffing the crystal holder to crystal seating surface with a white Scotch-Brite pad followed by an ultrasonic bath in soap solution followed by thorough rinsing in deionized water and drying or by ultrasonic cleaning and rinsing only. NOTE: The crystal holder seating surface is machined to a very fine finish (16 micro inches rms). This high quality finish is essential to provide good electrical and thermal contact with the crystal. Applying excessive force during cleaning or using overly abrasive cleaning materials may damage this finish and reduce sensor performance. 4.3 Retainer Spring Adjustment Instructions Occasionally you may become dissatisfied with the way the ceramic retainer is secured in the crystal holder. To alter the magnitude of the retaining force, use the following procedure. Tools required: M M Scribe or other pointed tool. Needle nose pliers (two required). 1 Position the crystal holder with the crystal aperture oriented downward. 2 Insert the point of the scribe between the inside edge of the crystal holder cavity and one of the two wire segments that protrude into the crystal cavity (Figure 4-1-a). 3 Using the scribe, gently remove the spring from its groove in the crystal holder cavity. 4 Consult Figure 4-1-b to determine the direction in which the 'transition point' must be relocated, to attain the desired retention forces. Moving this transition point approximately 1/8" is generally sufficient. 5 Grasp the spring, with the pliers, just below the transition point. Using the second set of pliers, bend the spring as illustrated by the dashed line in Figure 4-1-c to remove the existing transition point. IPN 074-155G 4 - 2
CrystalSix Sensor Operating Manual Figure 4-1 Location of the Transition Point 6 Use both pliers to form a new transition point according to Figure 4-1-b, thus returning the spring to a shape similar to the solid line delineation of Figure 4-1-c. 7 Reinstall the spring into the groove provided in the crystal cavity. 8 Determine if the retention force is acceptable and that the wire does not impede crystal insertion. Repeat these instructions if unacceptable retention forces persist. IPN 074-155G 4.4 Alignment instruction for INFICON CrystalSix sensor (IPN 750-446) During shipment, units may vibrate slightly out of position. This does not mean alignment is required. The unit will return to the centered position the first time it is pneumatically activated. The unit in the shipped condition has been aligned at the factory, no further alignment is required. NOTE: Realignment is only required if the unit has been disassembled for any reason, such as evaporant material removal, or any electrical problem that may occur, or if the ratchet (item #22 DWG 750-446 shown on Figure 1-3 on page 1-6) is loosened, or removed. This procedure is critical and must be carefully undertaken. 4 - 3
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CrystalSix Sensor Operating Manual<br />
4.2 Crystal Holder Maintenance<br />
In dielectric coating applications, the surface where the crystal contacts the<br />
crystal holder may require periodic cleaning. Since most dielectrics are<br />
insulators, any build-up due to blow-by will eventually cause erratic or poor<br />
electrical contact between the crystal and the sensor body. This build-up will<br />
also cause a reduction in thermal transfer from the crystal to the sensor body.<br />
Both of these will result in noisy operation and early crystal failure.<br />
Cleaning may be accomplished by gently buffing the crystal holder to crystal<br />
seating surface with a white Scotch-Brite pad followed by an ultrasonic bath<br />
in soap solution followed by thorough rinsing in deionized water and drying or<br />
by ultrasonic cleaning and rinsing only.<br />
NOTE: The crystal holder seating surface is machined to a very fine finish (16<br />
micro inches rms). This high quality finish is essential to provide good<br />
electrical and thermal contact with the crystal. Applying excessive force<br />
during cleaning or using overly abrasive cleaning materials may<br />
damage this finish and reduce sensor performance.<br />
4.3 Retainer Spring Adjustment Instructions<br />
Occasionally you may become dissatisfied with the way the ceramic retainer is<br />
secured in the crystal holder. To alter the magnitude of the retaining force, use<br />
the following procedure.<br />
Tools required:<br />
M<br />
M<br />
Scribe or other pointed tool.<br />
Needle nose pliers (two required).<br />
1 Position the crystal holder with the crystal aperture oriented downward.<br />
2 Insert the point of the scribe between the inside edge of the crystal holder<br />
cavity and one of the two wire segments that protrude into the crystal cavity<br />
(Figure 4-1-a).<br />
3 Using the scribe, gently remove the spring from its groove in the crystal<br />
holder cavity.<br />
4 Consult Figure 4-1-b to determine the direction in which the 'transition point'<br />
must be relocated, to attain the desired retention forces. Moving this<br />
transition point approximately 1/8" is generally sufficient.<br />
5 Grasp the spring, with the pliers, just below the transition point. Using the<br />
second set of pliers, bend the spring as illustrated by the dashed line in<br />
Figure 4-1-c to remove the existing transition point.<br />
IPN 074-155G<br />
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