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TeSys Quickfi t Installation system Presentation TeSys Quickfit is a modular system which standardises and simplifies the implementation of motor starters with its pre-wired control and power circuits. Installation of a motor starter becomes quick, simple, safe and flexible. In addition, this system: b enables the motor starter to be customised at a later date, b reduces maintenance time and b optimises panel space by reducing the number of terminals and intermediate interfaces and the amount of ducting. The motor starters concerned are those created by combining: – GV2 ME or GV3 P circuit-breakers, with an operating limit of 80% of the maximum current at an ambient temperature of 60 °C, up to 690 V – with 9 to 65 A TeSys D (LC1) contactors. This offer comprises components for pre-wiring b the power part, b the control part. Components for pre-wiring the power part b a power kit comprising, for each starter, a plate for mounting the contactor and the circuit-breaker, and two power connection modules, b a power splitter box for 2 or 4 starters, b an upstream terminal block for a power supply up to 60 A (16 mm 2 ), b a downstream terminal block for connecting the motor power supply cables and the earth cables (6 mm 2 ). 4 Components for pre-wiring the control part b a control circuit connection module that mounts directly on the contactor and the circuit-breaker of each starter. This module integrates the status and control information of this particular motor starter. b a parallel wiring module enabling grouping of the information relating to each motor starter: v HE 10, intended for centralised applications. The information is transmitted to the PLC via the Advantys Telefast pre-wired system. v STB, intended for decentralised automation architectures. This module is integrated in an Advantys STB configuration for connection to the PLC via a fieldbus. 9…25 A power pre-wiring components Type Terminal block 60 A power splitter box Upstream Downstream Extension by LAD32p Maximum c.s.a. of connection 16 mm 2 6 mm 2 – – Use Splitter boxes supply Motor cables – – Number of starters – – 2 4 Reference LAD3B1 LAD331 LAD322 LAD324 Type Connection kit Mounting plate for Power connection For D.O.L. starter (1) GV2 ME & contactor module Composition 1 mounting plate LAD311 for GV2ME For 1 motor starter 2 power connection modules LAD341 Reference LAD252 LAD311 LAD341 (1) For a reversing starter order 2 connection kits LAD252 32 4/32 Other versions: please consult our Customer Care Centre.
Control-command pre-wiring components Type Connection module TeSys D coil voltage 12…250 V AC or 5…130 V DC 24 V DC Type of coil control relay Electronic Without relay Type of motor starter Direct Reversing Direct Reversing Reference LAD9AP31 LAD9AP32 LAD9AP3D1 LAD9AP3D2 Type 24 V DC parallel wiring module Splitter box Advantys STB parallel interface module PLC/motor starter side connectors 2 x HE10/8 x RJ45 –/4 x RJ45 Reference LU9G02 STBEPI2145 4 Accessories Type Connecting cables (1) From splitter box LU9G02 to the PLC Connectors 2 x RJ45 2 HE10 Bare wires and HE10 Gauge / c.s.a. – 22 / 0.324 mm 2 28 / 0.080 mm 2 22 / 0.324 mm 2 Reference L = 0.3 m LU9R03 – – – 0.5 m – TSXCDP053 – – 1 m LU9R10 TSXCDP103 ABFH20H100 – 2 m – TSXCDP203 ABFH20H200 – 3 m LU9R30 TSXCDP303 ABFH20H300 TSXCDP301 5 m – TSXCDP503 – TSXCDP301 (1) From connection module LAD9AP3p to splitter box LU9G02 or module STBEPI2145 Type Connectors Connecting cable Spring terminals Self-stripping Use External contact, auxiliary power supply Between communication module APP1Cp and splitter box LU9GG02 Reference APE1PRE21 APE1PAD21 APP2AH40H060 Other versions: Please consult our Customer Care Centre. 33 Other versions: please consult our Customer Care Centre. 4/33
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The essential guide of Automation &
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Contents Operator dialog p Control
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ation and Control functions Motion
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Contents Pushbuttons, switches and
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Contact functions = + 1 Pushbuttons
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LED pilot lights Ø 8 and 12 (1): V
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Contact functions = + 1 Selector sw
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Separate components and accessories
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Contact functions = + 1 Selector sw
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Harmony XAL Control stations For XB
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Contact functions and light functio
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Light functions 1 Pilot lights Type
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Accessories 1 Contact blocks with p
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10 to 150 A ratings positions (°)
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Harmony XVDLS / XVC Monolithic towe
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Harmony XVE Modular tower lights Ø
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Harmony XV Modular tower lights acc
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Harmony XVR / XVS Rotating mirror b
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Separate components (for mounting i
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Industrial PC new generation : Mage
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Contents Human/Machine Interfaces D
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Magelis Small Panel Magelis XBT N w
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Magelis Advanced Panel Magelis XBT
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Magelis Advanced Panel Magelis XBT
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Magelis All in One HMI Controllers
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Magelis Industrial Display Magelis
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1 Panel PC Universal 19” 19” LC
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Vijeo Designer Lite Confi guration
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Automation WARNING This document is
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Universal and power relays Universa
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Solid-state relays SSRP relays Type
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Current / Voltage /Frequency monito
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Control relays for 3-phase supplies
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Zelio Count Counters Totalisers Dis
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Industrial timers Type of single fu
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Optimum PT 100 Type PT 100 Temperat
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Modular, SR3 Modular smart relays*
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Communication modules Type of modul
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Modicon TM2 I/O expansion modules F
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Modicon TM5 I/O expansion modules f
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Magelis XBTGC HMI Controllers Compa
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SoMachine Machine programming softw
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Memory cards Type of card 8 MB memo
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Modicon M340 Programmable Automatio
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Discrete I/O modules Type of module
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Modicon M340 Programmable Automatio
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HotStandBy offer TSX 5740 16 racks
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Power supply modules (1) Type of po
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Analog I/O modules Type of module A
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Complex applications Hot Standby re
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Racks Type Racks Dimensions WxDxH R
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Analog I/O modules Type of module (
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Unity software Specialized software
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Programming software For Modicon Qu
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Vijeo Historian Reporting software
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Motion and Drives WARNING This docu
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Selection guide Starters - Low volt
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Complex machines Complex machines/
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Notes 3 Other versions: please cons
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Starters with TeSys model U Dimensi
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Connection in the motor power suppl
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Soft start/soft stop units Dimensio
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Altivar 212 0.75…75 kW 1...100 HP
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Altivar 31C 0.18…15 kW 0.25...20
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Altivar 61 0.37…800 kW 0.5...900
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Altivar 61Q 110…800 kW 150...900
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Altivar 71 0.37…630 kW 0.5...700
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Altivar 71Q 90…630 kW 125...700 H
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Altivar 71 0.37…630 kW 0.5...700
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Page 151 and 152: Industrial protocols ALTISTART ALTI
Page 153 and 154: C Applications : Lexium Integrated
Page 155 and 156: Lexium Controller Motion control Mo
Page 157 and 158: Main functions Application type Hig
Page 159 and 160: LXM 32pU18M2 Continuous output curr
Page 161 and 162: LXM 32pD18N4 Continuous output curr
Page 163 and 164: Lexium 32 Motion Control Modules fo
Page 165 and 166: Lexium ILp Motion Control Lexium In
Page 167 and 168: Lexium ILP/ILT Motion Control Lexiu
Page 169 and 170: Lexium TAS Lexium CAS 4 Lexium CAS
Page 171 and 172: Contents New New TeSys Motor Motor
Page 173 and 174: Auxiliary contact blocks ■ instan
Page 175 and 176: 40 A 40 A 50 A 50 A 65 A 65 A 80 A
Page 177 and 178: TeSys D Contactors Suppressor modul
Page 179 and 180: 630 A630 A 1 000 1A 000 A 1 000 1V
Page 181 and 182: TeSys CV1-B, CV3-B Contactors varia
Page 183 and 184: TeSys D Thermal overload relays 0.1
Page 185 and 186: TeSys LT3 Electronic protection rel
Page 187 and 188: TeSys T Motor management system Cur
Page 189 and 190: TeSys GV2/GV3 Circuit-breakers Acce
Page 191 and 192: Vario 1/L1 3/L2 5/L3 Protection Com
Page 193 and 194: TeSys LS1 Fuse carriers 0…32 A Fu
Page 195 and 196: 200A Switch 200A Switch GS2MU3 GS2M
Page 197 and 198: TeSys U Starter-controller for 3-ph
Page 199 and 200: TeSys LUTM Controller for 3-phase m
Page 201: Field Field Installable Installable
Page 205 and 206: TeSys Applications Information Grou
Page 207 and 208: LC1- LC1- LC1- LC1- LC1- LC1- LC1-
Page 209 and 210: TeSys CA2K, CA3K and CA4K Industria
Page 211 and 212: MOTOR TeSys CAD Industrial control
Page 213 and 214: Other versions: please consult our
Page 215 and 216: Power Supplies WARNING This documen
Page 217 and 218: 60 to 144 W single-phase 100…240
Page 219 and 220: Phaseo Power supplies Regulated swi
Page 221 and 222: 1 300VA 350VA 500VA 750VA 1000VA 15
Page 223 and 224: 1 2 13 24 3 4 Mounting on 35mm 7 or
Page 225 and 226: Other versions: please consult our
Page 227 and 228: Interfaces and I/O WARNING This doc
Page 229 and 230: Modicon TM5 IP 20 Distributed I/O,
Page 231 and 232: Modicon STB IP 20 Distributed I/O,
Page 233 and 234: Modicon STB IP 20 Distributed I/O,
Page 235 and 236: Modicon Momentum Distributed I/O an
Page 237 and 238: Modicon Momentum Distributed I/O an
Page 239 and 240: Modicon ABE7 Telefast pre-wired sys
Page 241 and 242: Modicon ABE7 Connection interfaces
Page 243 and 244: Modicon Accessories for sensors/act
Page 245 and 246: Networks connectivity and Web serve
Page 247 and 248: ConneXium Ethernet TCP/IP, Transpar
Page 249 and 250: ConneXium Ethernet TCP/IP, Transpar
Page 251 and 252: Switches Copper twisted pair and fi
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ConneXium These cables conform to:
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ConneXium Notes 7 Other versions: p
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IP67 for mounting on machine Interf
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For dialogue Control stations Contr
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Cables, repeater and line extension
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Tools Adjustment and addressing ter
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FactoryCast Web servers and Gateway
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FactoryCast Gateway Web Gateways fo
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Machine safety WARNING This documen
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Functional safety «Helping you to
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Safe stop 1 (PL d, SIL 2) Variable
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Stop the machine: 1 Complete & upgr
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1,0 0,8 0,6 0,4 0,2 0,0 Preventa Au
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Preventa AS-Interface safety at wor
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Preventa Operator dialog Emergency
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Preventa Operator dialog Foot switc
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Vario Motor control Protection Comp
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TeSys GV2/GV3 Circuit-breakers Acce
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CCC - Customer Care Centre The Schn
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