CIMAC Congress - Schiff & Hafen

CIMAC Congress - Schiff & Hafen CIMAC Congress - Schiff & Hafen

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CIMAC CONGRESS | BERGEN 2010 Application of a SCRT system at modular power plant based on ‘On Road’ technology M. Himmen, I. Zirkwa, F. Kunz, HJS, Germany J. M. Lippert, HummelEnergie Systeme, Germany Session 5 Introduction of Doosan water in oil monitoring system, O-WACS K. -T. Hong, J. -S. Park, M. -C. Park, S. -J. Kim, Doosan Engine, Korea New Mahle innovative steel piston designs for high performance gas engines T. Estrum, Mahle GmbH, Germany Session 11 PID controller auto-tuning for ship power plant simulation system F.E.I. Jingzhou, Harbin Engineering University, China Inclusion rating of clean steels: A study on role of steel cleanliness on fatigue performance of forged steel components used in marine propulsion K.Y Sastry, J. O. Nokleby, Det Norske Veritas AS, Norway, M. Hekkanen, M. Jarl, Oerebro University, Sweden The integration of mean value first principle diesel engine models in dynamic waste heat and cooling load analysis H. Grimmelius, H. Nicolai, Delft University of Technology, The Netherlands, D. Stapersma, Netherlands Defence Academy, The Netherlands 8:30 June 17th Room Peer Gynt Salen (8–3) Integrated Systems & Electronic Control – Engines, Turbines & Applications – Operation & Field Experience Scavenge performance monitoring system for Wärtsilä two-stroke engines S. Nanda, Wärtsilä Switzerland, Switzerland In the last couple of decades the power output from slow speed diesel engines has increased steadily to meet the high propulsive power demands. The major challenge in the development process has been to maintain an optimum trade off between specific fuel oil consumption and nitrogen oxides emission levels to meet the present IMO Tier I levels and future Tier II levels. One of the incylinder measures used to control nitrogen oxides emission is internal exhaust gas re-circulation which lowers the maximum cycle temperature by controlling the rate of heat release. Such advances in thermodynamics of diesel engine technology has been possible with the use of analytical tools such as Computational Fluid Dynamics and it is now essential to develop monitoring techniques that will be able to predict its performance and identify faults. The most common parameters used to monitor the thermodynamic performance of an engine are pressure and temperature at various points on the cycle. Cylinder pressure monitoring when used with a light spring version gives insight into the gas exchange process. However, this technique can fail to indicate certain faults in the thermodynamic process as it relies only on pressure measurement which is a function of temperature and has its limitations when it comes to monitoring present day diesel engines operating with lower trapped air to fuel ratio. When operating closer to stochiometric conditions, dissociation takes place which reduces the cycle temperature. The strong influence of dissociation results in negligible change of cycle temperature compared to appreciable changes in air to fuel ratio. Therefore, significant pressure changes are not observed when operating close to stochiometric conditions. This highlighted the need to develop a monitoring technique that could predict the trapped air to fuel ratio of individual cylinders. Flame visualisation tests were made to understand the the relationship between flame size and air fuel ratio, and it was concluded that measurement of oxygen concentration in the gas leaving the cylinder during the blowdown and scavenging process could act as a good indicator of combustion quality and scavenge performance. The measurement of oxygen concentration in engine exhaust is widely used in the automotive industry on spark ignition gasoline engine for fuel regulation and is commonly known as the ‘Lambda sensor’. These sensor types are typically only capable of measuring oxygen concentrations in a narrow band around stochiometric conditions and are not suitable for use on compression ignition diesel engines which operate with a high excess air ratio. A cheap and reliable lambda sensor capable of measuring such a wide band of oxygen concentration from zero to ambient air was made available in the market three years ago. The sensor is active only during the period when there is a flow in the duct. Oxygen concentration signals are recorded in the time or crank angle domain against the exhaust valve open/ close and stroke signal. The profile of the oxygen trace and values measured at the point of inflexion or at the instant the flow from the cylinder stops gives an indication of the combustion quality and the scavenging process from individual cylinders. The scavenge performance monitoring system has been successful in identifying faults that was not possible with cylinder pressure monitoring. Goal based standards in verification of ship machinery E. Brodin, J. O. Nokleby, H. B. Karlsen, Det Norske Veritas, Norway This paper proposes to move the maritime industry towards a function based set of regulations, rules and standards. The intention is to take a holistic view at new designs in order to create a safe vessel by introducing an overall set of definitions and requirements to predefined main functions. Main functions are those functions being of vital importance for the safety of a 82 Ship & Offshore | 2010 | No. 3

Monday, 14 June Tuesday, 15 June Wednesday, 16 June Thursday, 17 June vessel; such as propulsion, steering and power generation. By introducing a function based set of rules, newdesigns and new technology will be met by a technology neutral safety regime allowing for innovation to take place within a controlled and uniform verification scheme. The use of new technology and new designs is a continuous process within the maritime industry, and establishing the overall requirements to a vessel will also contribute to a common safety level for all technologies used and thus in a better way ensure that the safety regime is not favoring one or more technologies. Det Norske Veritas is in the forefront of this change towards a function based regime and this paper will give a short look into how this may be implemented. An integrated modelling framework for the design, operation and control of marine energy systems G. G. Dimopoulos, N. M. P. Kakalis, Det Norske Veritas, Greece Visit us at CIMAC Congress Bergen 2010 and rotating machinery such as heat exchangers, evaporators, compressors, turbochargers, pumps, valves, pipes, etc. The component process models are generic, reconfigurable, suitable for different types of studies and valid for a wide range of operating conditions. Then, following a hierarchical decomposition approach the lower-level component models are used to synthesise higher level subsystems and, in turn, complete energy systems. Experimental or service data are used for model verification and validation. The models are implemented in state of the art process modelling tools, where they are coupled with representations of operational scenarios/ profiles. In that manner we are able to perform a variety of model-based studies and applications like steady-state and dynamic simulation, design, optimisation and control of user-defined energy system configurations under realistic service conditions. The developed Rapidly varying fuel costs, environmental concerns and forthcoming emissions regulations impose a pressure on ships to operate in a more efficient, cost-effective and environmentally friendly way. The propulsion power and energy producing onboard installation– i.e. the marine energy system – is the main contributor to the overall cost-effectiveness, emissions footprint and efficiency of the vessel. To meet those stringent and often contradicting requirements, the sophistication and, hence, complexity of modern marine energy systems increases, while operating frequently at extreme conditions and close to the design limit. The challenge of making both existing and new marine energy systems more energy efficient and environmentally friendly imposes a need for new approaches for system configuration, design, operation and control that are able to consider the energy production and conversion onboard ships (fuel, mechanical, electrical, thermal) in an integrated manner. At the same time, simultaneous assessment of performance, safety, and reliability of marine systems, especially under real service conditions and transient operation modes are becoming increasingly important for both ship-owners and classification societies. To date, however, there is no formal methodological framework to cover the aforementioned needs in a holistic way. In this paper we present a novel approach for integrated dynamic process modelling and simulation of marine energy systems. Our methodology is based on the mathematical modelling of the dynamic thermofluid behaviour of components including energy conversion L’Orange – Leading in fuel injection technology With its pioneering achievements in injection technology, L’Orange has again and again met the most demanding challenges, setting milestones in the history of technology. As a leading supplier of injection systems in the off-highway segment, we contribute to our customers’ success with innovative technology and efficient processes. Today our injection systems are found in high-speed and mediumspeed engines from all successful manufacturers worldwide. We are committed to building on this trust as market leader and as a reliable partner to all our international customers offering unmatched expertise and innovation. L’Orange GmbH, P.O. Box 40 05 40, 70405 Stuttgart, Germany Tel. +49 711/8 26 09-0, Fax +49 711/8 26 09-61, www.lorange.com PQ 4/2010 No. 3 | 2010 | Ship & Offshore 83

Monday, 14 June<br />

Tuesday, 15 June<br />

Wednesday, 16 June<br />

Thursday, 17 June<br />

vessel; such as propulsion, steering and power generation. By<br />

introducing a function based set of rules, newdesigns and new<br />

technology will be met by a technology neutral safety regime<br />

allowing for innovation to take place within a controlled and<br />

uniform verification scheme. The use of new technology and<br />

new designs is a continuous process within the maritime<br />

industry, and establishing the overall requirements to a vessel<br />

will also contribute to a common safety level for all technologies<br />

used and thus in a better way ensure that the safety regime is<br />

not favoring one or more technologies. Det Norske Veritas is in<br />

the forefront of this change towards a function based regime<br />

and this paper will give a short look into how this may be<br />

implemented.<br />

An integrated modelling<br />

framework for the design,<br />

operation and control of<br />

marine energy systems<br />

G. G. Dimopoulos, N. M. P.<br />

Kakalis, Det Norske Veritas,<br />

Greece<br />

Visit us at <strong>CIMAC</strong> <strong>Congress</strong> Bergen 2010<br />

and rotating machinery such as heat exchangers, evaporators,<br />

compressors, turbochargers, pumps, valves, pipes, etc. The<br />

component process models are generic, reconfigurable, suitable<br />

for different types of studies and valid for a wide range of<br />

operating conditions. Then, following a hierarchical<br />

decomposition approach the lower-level component models are<br />

used to synthesise higher level subsystems and, in turn, complete<br />

energy systems. Experimental or service data are used for model<br />

verification and validation. The models are implemented in state<br />

of the art process modelling tools, where they are coupled with<br />

representations of operational scenarios/ profiles. In that manner<br />

we are able to perform a variety of model-based studies and<br />

applications like steady-state and dynamic simulation, design,<br />

optimisation and control of user-defined energy system<br />

configurations under realistic service conditions. The developed<br />

Rapidly varying fuel costs, environmental<br />

concerns and forthcoming emissions<br />

regulations impose a pressure on ships to<br />

operate in a more efficient, cost-effective<br />

and environmentally friendly way. The<br />

propulsion power and energy producing<br />

onboard installation– i.e. the marine<br />

energy system – is the main contributor<br />

to the overall cost-effectiveness, emissions<br />

footprint and efficiency of the vessel. To<br />

meet those stringent and often<br />

contradicting requirements, the<br />

sophistication and, hence, complexity of<br />

modern marine energy systems increases,<br />

while operating frequently at extreme<br />

conditions and close to the design limit.<br />

The challenge of making both existing<br />

and new marine energy systems more<br />

energy efficient and environmentally<br />

friendly imposes a need for new<br />

approaches for system configuration,<br />

design, operation and control that are<br />

able to consider the energy production<br />

and conversion onboard ships (fuel,<br />

mechanical, electrical, thermal) in an<br />

integrated manner. At the same time,<br />

simultaneous assessment of performance,<br />

safety, and reliability of marine systems,<br />

especially under real service conditions<br />

and transient operation modes are<br />

becoming increasingly important for<br />

both ship-owners and classification<br />

societies. To date, however, there is no<br />

formal methodological framework to<br />

cover the aforementioned needs in a<br />

holistic way. In this paper we present a<br />

novel approach for integrated dynamic<br />

process modelling and simulation of<br />

marine energy systems. Our methodology<br />

is based on the mathematical modelling<br />

of the dynamic thermofluid behaviour of<br />

components including energy conversion<br />

L’Orange – Leading in<br />

fuel injection technology<br />

With its pioneering achievements in injection technology, L’Orange has again and<br />

again met the most demanding challenges, setting milestones in the history of<br />

technology. As a leading supplier of injection systems in the off-highway segment,<br />

we contribute to our customers’ success with innovative technology and efficient<br />

processes. Today our injection systems are found in high-speed and mediumspeed<br />

engines from all successful manufacturers worldwide. We are committed to<br />

building on this trust as market leader and as a reliable partner to all our international<br />

customers offering unmatched expertise and innovation.<br />

L’Orange GmbH, P.O. Box 40 05 40, 70405 Stuttgart, Germany<br />

Tel. +49 711/8 26 09-0, Fax +49 711/8 26 09-61, www.lorange.com<br />

PQ 4/2010<br />

No. 3 | 2010 | Ship & Offshore<br />

83

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