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CIMAC Congress - Schiff & Hafen

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<strong>CIMAC</strong> CONGRESS | BERGEN 2010<br />

Application of a SCRT system at modular<br />

power plant based on ‘On Road’<br />

technology<br />

M. Himmen, I. Zirkwa, F. Kunz, HJS, Germany<br />

J. M. Lippert, HummelEnergie Systeme, Germany<br />

Session 5<br />

Introduction of Doosan water in oil<br />

monitoring system, O-WACS<br />

K. -T. Hong, J. -S. Park, M. -C. Park, S. -J. Kim,<br />

Doosan Engine, Korea<br />

New Mahle innovative steel piston<br />

designs for high performance gas<br />

engines<br />

T. Estrum, Mahle GmbH, Germany<br />

Session 11<br />

PID controller auto-tuning for ship power<br />

plant simulation system<br />

F.E.I. Jingzhou, Harbin Engineering University,<br />

China<br />

Inclusion rating of clean steels: A study<br />

on role of steel cleanliness on fatigue<br />

performance of forged steel components<br />

used in marine propulsion<br />

K.Y Sastry, J. O. Nokleby, Det Norske Veritas AS,<br />

Norway,<br />

M. Hekkanen, M. Jarl, Oerebro University,<br />

Sweden<br />

The integration of mean value first<br />

principle diesel engine models in<br />

dynamic waste heat and cooling load<br />

analysis<br />

H. Grimmelius, H. Nicolai, Delft University of<br />

Technology, The Netherlands,<br />

D. Stapersma, Netherlands Defence Academy,<br />

The Netherlands<br />

8:30 June 17th Room Peer Gynt Salen<br />

(8–3) Integrated Systems & Electronic Control –<br />

Engines, Turbines & Applications –<br />

Operation & Field Experience<br />

Scavenge performance monitoring<br />

system for Wärtsilä two-stroke engines<br />

S. Nanda, Wärtsilä Switzerland, Switzerland<br />

In the last couple of decades the power output from slow speed<br />

diesel engines has increased steadily to meet the high propulsive<br />

power demands. The major challenge in the development process<br />

has been to maintain an optimum trade off between specific fuel<br />

oil consumption and nitrogen oxides emission levels to meet the<br />

present IMO Tier I levels and future Tier II levels. One of the incylinder<br />

measures used to control nitrogen oxides emission is<br />

internal exhaust gas re-circulation which lowers the maximum<br />

cycle temperature by controlling the rate of heat release. Such<br />

advances in thermodynamics of diesel engine technology has<br />

been possible with the use of analytical tools such as<br />

Computational Fluid Dynamics and it is now essential to develop<br />

monitoring techniques that will be able to predict its performance<br />

and identify faults. The most common parameters used to<br />

monitor the thermodynamic performance of an engine are<br />

pressure and temperature at various points on the cycle. Cylinder<br />

pressure monitoring when used with a light spring version gives<br />

insight into the gas exchange process. However, this technique<br />

can fail to indicate certain faults in the thermodynamic process as<br />

it relies only on pressure measurement which is a function of<br />

temperature and has its limitations when it comes to monitoring<br />

present day diesel engines operating with lower trapped air to<br />

fuel ratio. When operating closer to stochiometric conditions,<br />

dissociation takes place which reduces the cycle temperature. The<br />

strong influence of dissociation results in negligible change of<br />

cycle temperature compared to appreciable changes in air to fuel<br />

ratio. Therefore, significant pressure changes are not observed<br />

when operating close to stochiometric conditions. This<br />

highlighted the need to develop a monitoring technique that<br />

could predict the trapped air to fuel ratio of individual cylinders.<br />

Flame visualisation tests were made to understand the the<br />

relationship between flame size and air fuel ratio, and it was<br />

concluded that measurement of oxygen concentration in the gas<br />

leaving the cylinder during the blowdown and scavenging process<br />

could act as a good indicator of combustion quality and scavenge<br />

performance. The measurement of oxygen concentration in<br />

engine exhaust is widely used in the automotive industry on<br />

spark ignition gasoline engine for fuel regulation and is commonly<br />

known as the ‘Lambda sensor’. These sensor types are typically<br />

only capable of measuring oxygen concentrations in a narrow<br />

band around stochiometric conditions and are not suitable for<br />

use on compression ignition diesel engines which operate with a<br />

high excess air ratio. A cheap and reliable lambda sensor capable<br />

of measuring such a wide band of oxygen concentration from<br />

zero to ambient air was made available in the market three years<br />

ago. The sensor is active only during the period when there is a<br />

flow in the duct. Oxygen concentration signals are recorded in<br />

the time or crank angle domain against the exhaust valve open/<br />

close and stroke signal. The profile of the oxygen trace and values<br />

measured at the point of inflexion or at the instant the flow from<br />

the cylinder stops gives an indication of the combustion quality<br />

and the scavenging process from individual cylinders. The<br />

scavenge performance monitoring system has been successful in<br />

identifying faults that was not possible with cylinder pressure<br />

monitoring.<br />

Goal based standards in verification of<br />

ship machinery<br />

E. Brodin, J. O. Nokleby, H. B. Karlsen, Det Norske<br />

Veritas, Norway<br />

This paper proposes to move the maritime industry towards a<br />

function based set of regulations, rules and standards. The<br />

intention is to take a holistic view at new designs in order to<br />

create a safe vessel by introducing an overall set of definitions<br />

and requirements to predefined main functions. Main functions<br />

are those functions being of vital importance for the safety of a<br />

82 Ship & Offshore | 2010 | No. 3

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