Scania Annual Report 2011

Scania Annual Report 2011 Scania Annual Report 2011

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14 SCANIA’S STRATEGY Scania’s modular system Trucks Long crew cab Crew cab Low-entry Scania’s modular product system has been built up over several decades. It enables Scania to provide individual specifications for each customer with a limited number of components in its product range. The modular system means that different customer wishes can quickly be met without expanding the number of parts included in its vehicles proportionately. Standardisation of interfaces Modularisation is based on standardisation of the interfaces – connection points – between component series to ensure that they fit together in different combinations. These interfaces are designed in such a way that they do not change over time. This makes it possible to install new components with improved product performance without any need to change the surrounding components. P-serieS Scania’s P-series featuring a low-mounted cab is mainly used for distribution and construction haulage. The P-series is also the base for Scania’s low-entry and crew cabs. g-serieS Scania’s G-series is a versatile model featuring a spacious cab for long-haulage and construction haulage and with more powerful engines than the P-series. R-serieS When equipped with a V8 engine, the R-series provides the highest performance and has become a legend in the road transport business. Topline Highline Sleeper cabs Day cabs Short cabs Normal Low Same need, identical solution Customer needs may be the same as regards specific components despite different applications, in which case Scania uses the principle “same need, identical solution”. A large percentage of the components in a bus are shared with a truck. The shortest truck cab variant may be needed in order to maximise cargo capacity both in light distribution service and in a heavy tipper truck operating in a mine. A powerful, high-torque engine may satisfy the need for maximum tractive power in a demanding operation or for maintaining a uniform speed during long highway journeys. Components based on performance needs Together with the customer, the Scania sales person specifies components with the right performance steps. Examples of performance steps are different cab sizes, engine output steps, frame strengths and number of axles. The factors that influence the customer’s profitability vary, depending on the customer’s operations and transport task. A truck transporting timber in the Nordic region drives up to 200,000 km per year under difficult conditions, especially in winter. The engine also powers a crane while the vehicle is standing still during loading and unloading, which puts a heavy strain on the engine. Different capabilities are required in a vehicle operating in a hot climate at Brazilian sugar cane plantations, with a gross combination weight of 120 tonnes. The truck and bus variants built are continuously evaluated, enabling Scania to have the smallest possible number of parts and the largest possible selection of variants in its product portfolio. Buses and Coaches Scania Citywide LF All Scania Citywide models are based on the same range of body modules. The low-floor LF version is available with two axles or articulated. Scania Citywide LE The low-entry LE version has a low floor in the front section and can be specified in several lengths with two or three axles or articulated. Scania OmniExpress An exceptionally flexible modular design offered with two or three axles and lengths in 10 cm steps from 11 to 15 metres, as well as in three optional heights. Scania Touring The modularised Scania Touring high-decker coach is available with two or three axles. Scania Engines Scania’s industrial and marine engines are based entirely on the corresponding vehicle engines. All business areas benefit from common development work, which also includes auxiliary equipment such as engine management, cooling systems, fuel injection and exhaust treatment. 9-litre, 5 cylinders 13-litre, 6 cylinders 16-litre V8 Operations Scania 2011

SCANIA’S STRATEGY 15 Component modularisation The wide range of choices available to customers is achieved through the design of the interfaces between different components. Each interface is very precisely defined to allow the greatest possible flexibility when components are combined into the correct performance steps in the vehicle. Cabs Scania’s cabs are strongly modularised, with a common frame and common outer panels. Cabs are fitted at different heights to suit different applications. With three roof heights for the P- and G-series and four for the R-series, customers have ample opportunities to optimise space and comfort in the cab. Doors and sidewalls Between the front and rear wall, which are the same in all cab series, is the same door structure (different heights) and modularised side panels (different heights and lengths). The windscreen is the same on all cabs. A few door and sidewall variants cover the entire cab range. P-series G-series R-series P-series G-series R-series Axles Driven, steered and live beam axles are part of Scania’s modularised range, which is used in various combinations in 2- and 3-axle trucks and buses, as well as in 4- and 5-axle trucks, tandem bogies etc. Some driven axles are available with hub reduction and can also be utilised as driven front axles. Gearboxes With two main gearboxes in combination with range and splitter units, Scania covers the need for haulage ranging from 16 tonnes to 200 tonnes gross train weight. Gearboxes are available with manual or automated gearchanging (Scania Opticruise) and can be ordered with an integrated Scania Retarder. Single-reduction axle Axle with hub reduction Frames Frames are manufactured in several strength classes, the most rugged with an inner frame to handle extra heavy loads. Scania Opticruise Scania Retarder Engines Scania’s engine range is based on three engine series featuring five, six or eight cylinders, with the cylinder and related components sharing a common design. This means that engine development work can focus on optimising the combustion in one cylinder, which is used in all engines. The basic design of these engines is very similar and they share many parts and components, radically reducing the number of unique parts that are included. 9-litre, 5 cylinders 13-litre, 6 cylinders 16-litre V8 Many engine components are common to the entire engine range, regardless of the number of cylinders. Operations Scania 2011

14 SCANIA’S STRATEGY<br />

<strong>Scania</strong>’s modular system<br />

Trucks<br />

Long crew cab<br />

Crew cab<br />

Low-entry<br />

<strong>Scania</strong>’s modular product system has been built up over<br />

several decades. It enables <strong>Scania</strong> to provide individual<br />

specifications for each customer with a limited number<br />

of components in its product range. The modular system<br />

means that different customer wishes can quickly be met<br />

without expanding the number of parts included in its<br />

vehicles proportionately.<br />

Standardisation of interfaces<br />

Modularisation is based on standardisation of the interfaces<br />

– connection points – between component series to<br />

ensure that they fit together in different combinations.<br />

These interfaces are designed in such a way that they<br />

do not change over time. This makes it possible to install<br />

new components with improved product performance<br />

without any need to change the surrounding components.<br />

P-serieS<br />

<strong>Scania</strong>’s P-series featuring a<br />

low-mounted cab is mainly used<br />

for distribution and construction<br />

haulage. The P-series is also the<br />

base for <strong>Scania</strong>’s low-entry and<br />

crew cabs.<br />

g-serieS<br />

<strong>Scania</strong>’s G-series is a versatile model<br />

featuring a spacious cab for long-haulage<br />

and construction haulage and with more<br />

powerful engines than the P-series.<br />

R-serieS<br />

When equipped with a V8<br />

engine, the R-series provides<br />

the highest performance and<br />

has become a legend in the<br />

road transport business.<br />

Topline<br />

Highline<br />

Sleeper cabs Day cabs Short cabs<br />

Normal<br />

Low<br />

Same need, identical solution<br />

Customer needs may be the same as regards specific<br />

components despite different applications, in which case<br />

<strong>Scania</strong> uses the principle “same need, identical solution”.<br />

A large percentage of the components in a bus are<br />

shared with a truck. The shortest truck cab variant may be<br />

needed in order to maximise cargo capacity both in light<br />

distribution service and in a heavy tipper truck operating<br />

in a mine. A powerful, high-torque engine may satisfy<br />

the need for maximum tractive power in a demanding<br />

operation or for maintaining a uniform speed during long<br />

highway journeys.<br />

Components based on performance needs<br />

Together with the customer, the <strong>Scania</strong> sales person<br />

specifies components with the right performance steps.<br />

Examples of performance steps are different cab sizes,<br />

engine output steps, frame strengths and number of axles.<br />

The factors that influence the customer’s profitability<br />

vary, depending on the customer’s operations and<br />

transport task. A truck transporting timber in the Nordic<br />

region drives up to 200,000 km per year under difficult<br />

conditions, especially in winter. The engine also powers a<br />

crane while the vehicle is standing still during loading and<br />

unloading, which puts a heavy strain on the engine. Different<br />

capabilities are required in a vehicle operating in a hot<br />

climate at Brazilian sugar cane plantations, with a gross<br />

combination weight of 120 tonnes.<br />

The truck and bus variants built are continuously evaluated,<br />

enabling <strong>Scania</strong> to have the smallest possible number<br />

of parts and the largest possible selection of variants<br />

in its product portfolio.<br />

Buses and Coaches<br />

<strong>Scania</strong> Citywide LF<br />

All <strong>Scania</strong> Citywide models are<br />

based on the same range of body<br />

modules. The low-floor LF version<br />

is available with two axles or<br />

articulated.<br />

<strong>Scania</strong> Citywide LE<br />

The low-entry LE version has<br />

a low floor in the front section<br />

and can be specified in several<br />

lengths with two or three axles<br />

or articulated.<br />

<strong>Scania</strong> OmniExpress<br />

An exceptionally flexible modular<br />

design offered with two or three<br />

axles and lengths in 10 cm steps<br />

from 11 to 15 metres, as well as<br />

in three optional heights.<br />

<strong>Scania</strong> Touring<br />

The modularised <strong>Scania</strong> Touring<br />

high-decker coach is available<br />

with two or three axles.<br />

<strong>Scania</strong> Engines<br />

<strong>Scania</strong>’s industrial and marine engines are<br />

based entirely on the corresponding vehicle<br />

engines. All business areas benefit from common<br />

development work, which also includes auxiliary<br />

equipment such as engine management, cooling<br />

systems, fuel injection and exhaust treatment.<br />

9-litre,<br />

5 cylinders<br />

13-litre,<br />

6 cylinders<br />

16-litre<br />

V8<br />

Operations <strong>Scania</strong> <strong>2011</strong>

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