SikaBlock® Milling Parameters - Scabro
SikaBlock® Milling Parameters - Scabro SikaBlock® Milling Parameters - Scabro
SikaBlock ® Milling Parameters Model Boards Tooling Boards
- Page 2: Milling Parameters for SikaBlock ®
- Page 6: SikaBlock ® M150 Model Board SikaB
- Page 10: SikaBlock ® M700 Model Board SikaB
- Page 14: SikaBlock ® M980 Tooling Board Sik
SikaBlock ® <strong>Milling</strong> <strong>Parameters</strong><br />
Model Boards<br />
Tooling Boards
<strong>Milling</strong> <strong>Parameters</strong> for SikaBlock ®<br />
<strong>Milling</strong> steps<br />
<strong>Milling</strong> <strong>Parameters</strong> SikaBlock ®<br />
Calculation basis<br />
▪▪<br />
1. Form symbols<br />
▪▪<br />
2. Conversion forms<br />
ae: Cutting Width/Line spacing<br />
D: Diameter<br />
fz: Feedrate per tooth<br />
Vc: Cutting speed<br />
ap: Cutting depth<br />
n: Revolutions<br />
Vf: Feed rate<br />
z: Number of teeth<br />
n • π • d<br />
vf<br />
Vc = [m/min] fz = [mm]<br />
1000<br />
z • n<br />
<strong>Milling</strong> steps 1 – 7<br />
Step 1<br />
Roughing Z-constant<br />
Cutter head Ø 42 r3<br />
Vc: 500 m/min.<br />
fz: 0.5 mm<br />
ap: 5.0 mm<br />
ae: 30 mm<br />
Step 2<br />
Roughing Z-constant rest<br />
material WPB Ø 20 r4<br />
Vc: 500 m/min.<br />
fz: 0.5 mm<br />
ap: 2.5 mm<br />
ae: 10 mm<br />
Step 3<br />
Roughing Z-constant rest<br />
material WPR Ø 12 r6<br />
Vc: 600 m/min.<br />
fz: 0.2 mm<br />
ap: 2.0 mm<br />
ae: 2.0 mm<br />
Step 5<br />
Finishing flat areas<br />
WPB Ø 8 r1<br />
Vc: 400 m/min.<br />
fz: 0.1 mm<br />
ap: 0.3 mm<br />
ae: 4.0 mm<br />
Step 6<br />
Roughing Z-constant and<br />
optimizing WPR Ø 8 r4<br />
Vc: 400 m/min.<br />
fz: 0.1 mm<br />
ap: 0.15 mm<br />
ae: 0.3 mm<br />
Vc • 1000<br />
n = [1/min] Vf = n • fz • z [mm/min]<br />
d • π<br />
Step 4<br />
Step 7<br />
The milling parameters for the specific SikaBlock types were<br />
determined by LMT Kieninger GmbH using the model shown above.<br />
Further information concerning the recommended milling<br />
tools can be obtained from the following address:<br />
LMT Kieninger GmbH<br />
Vogesenstraße 23<br />
D-77933 Lahr<br />
Roughing Z-constant rest<br />
material WPR Ø 6 r3<br />
Vc: 300 m/min.<br />
fz: 0.15 mm<br />
ap: 0.5 mm<br />
ae: 0.5 mm<br />
Rest material shapes 5-axis<br />
VHM Ø 4 r2<br />
Vc: 200 m/min.<br />
fz: 0.1 mm<br />
ap: 0.1 mm<br />
ae: 0.1 mm<br />
Tel: +49(0)7821 943-0<br />
Fax: +49(0)7821 943-213<br />
info@kieninger.de<br />
www.kieninger.de
Biresin ® Model<br />
and Tooling boards<br />
SikaBlock ® M80<br />
Model Board<br />
Biresin ® Model and Tooling boards<br />
SikaBlock ® Model Boards<br />
SikaBlock ® M80 M150 M330 M440 M450 M650 M700<br />
Density [g/cm³] 0.08 0.15 0.24 0.35 0.45 0.58 0.7<br />
Colour yellowish light green siena apricot orange reddish brown light brown<br />
Characteristics<br />
Applications<br />
Processing Data<br />
Dimensions [mm]; [ltr.]<br />
Adhesive Biresin ®<br />
Mixing ratio<br />
<br />
Potlife<br />
Setting time<br />
Filler Biresin ®<br />
Mixing ratio<br />
<br />
Potlife<br />
Setting time<br />
Physical Data (approx. values)<br />
fine, dense surface;<br />
easily workable,<br />
low dust formation when milled<br />
styling models; design studies and test<br />
milling; substructure for design, styling<br />
and clay models<br />
2500 × 1200 × 100<br />
2500 × 1200 × 200<br />
other dimensions<br />
on request<br />
2000 × 1000 × 100<br />
2000 × 1000 × 200<br />
other dimensions<br />
on request<br />
Foam Adhesive<br />
1-component, humidity curing<br />
open time: 10 min<br />
6–8 h<br />
excellent surface quality;<br />
very good milling behaviour<br />
with low dust formation<br />
1500 × 500 × 50<br />
1500 × 500 × 100<br />
1500 × 500 × 200<br />
2000 × 1000 × 50<br />
2000 × 1000 × 100<br />
2000 × 1000 × 200<br />
Spachtel orange<br />
100 : 2<br />
5 min<br />
> 20 min<br />
design and styling models;<br />
substructure for cubing and DCM;<br />
simple laminating moulds<br />
1500 × 500 × 50<br />
1500 × 500 × 75<br />
1500 × 500 × 100<br />
1500 × 500 × 200<br />
Kleber orange<br />
100 : 65<br />
20 min<br />
6–8 h<br />
homogeneous<br />
surface, good<br />
edge stability<br />
easily workable; fine, dense surface;<br />
good compressive strength and edge stability,<br />
high heat distortion temperature;<br />
good solvent resistance<br />
master models, cubings, DCM, moulds<br />
and tools for lower number of pieces (low<br />
pressure RIM, vacuum forming, etc.)<br />
1500 × 500 × 30<br />
1500 × 500 × 50<br />
1500 × 500 × 75<br />
1500 × 500 × 100<br />
1500 × 500 × 150<br />
Kleber braun<br />
100 : 65<br />
20 min<br />
8–10 h<br />
Spachtel braun<br />
100 : 2<br />
5 min<br />
> 20 min<br />
Shore-hardness - - D 25 D 38 D 50 D 58 D 66<br />
Flexural strength [MPa] 1.0 2.2 5 9 12 18 26<br />
CTE, αT [1/K] 50 × 10 -6 65 × 10 -6 65 × 10 -6 65 × 10 -6 55 × 10 -6 55 × 10 -6 55 × 10 -6<br />
SikaBlock ® Tooling Boards<br />
SikaBlock ® M940 M960 M970 M980 M1000 M1050<br />
Density [g/cm³] 1.2 1.2 1.2 1.35 1.0 1.0<br />
Colour green blue turquoise blue white grey<br />
Characteristics<br />
Applications<br />
Processing Data<br />
very abrasion resistant,<br />
excellent milling<br />
properties,<br />
very high strength<br />
very abrasion resistant,<br />
excellent milling<br />
properties,<br />
impact resistant<br />
extremely abrasion<br />
resistant, excellent<br />
milling properties,<br />
very high strength<br />
foundry patterns and core boxes,<br />
metal sheet forming tools,<br />
mouldings and master models<br />
Dimensions [mm]; [ltr.] 1000 × 500 × 30<br />
1000 × 500 × 50<br />
1000 × 500 × 75<br />
1000 × 500 × 100<br />
Adhesive Biresin ®<br />
Mixing ratio<br />
<br />
Potlife<br />
Setting time<br />
Kraft Kleber Thix alternative Kleber grün or blau<br />
100 : 33 100 : 50<br />
30 min ~ 7 min<br />
16 h 6 h<br />
very abrasion resistant,<br />
excellent milling<br />
properties,<br />
very high strength<br />
low density, good compressive strength and<br />
edge stability, low thermal expansion<br />
and high dimensional stability<br />
gauges, moulds,<br />
foundry and<br />
master models<br />
1500 × 500 × 50<br />
1500 × 500 × 75<br />
1500 × 500 × 100<br />
Kraft Kleber Thix<br />
100 : 33<br />
30 min<br />
16 h<br />
<strong>Milling</strong> <strong>Parameters</strong> SikaBlock ® M80<br />
<strong>Milling</strong> <strong>Parameters</strong><br />
<strong>Milling</strong> steps 1. 2. 3. 4. 5. 6. 7.<br />
Strategy<br />
<strong>Milling</strong> tool<br />
Roughing<br />
Z - constant<br />
Torus<br />
cutter<br />
Rest material<br />
Z - constant<br />
Torus<br />
copying cutter<br />
Rest material<br />
Z - constant<br />
Ball nose<br />
copying cutter<br />
Rest material<br />
Z - constant<br />
Ball nose<br />
copying cutter<br />
Finishing<br />
flat areas<br />
Torus<br />
copying cutter<br />
Finishing<br />
Z - constant<br />
Ball nose<br />
copying cutter<br />
Processing<br />
The material must be acclimatised to 18 – 25° C prior to machining.<br />
Machining of the block is easily accomplished by sawing, milling or drilling with machines or by hand.<br />
▪▪<br />
For bondings use e. g. Biresin ® Foam Adhesive or Biresin ® Kleber orange (for more information see<br />
Product Data Sheet). Bonding areas must be clean, dry and free of dust and grease or oil.<br />
▪▪<br />
For correction or finishing of surface use Biresin ® Spachtel orange (for more information see<br />
Product Data Sheet).<br />
Finishing<br />
rest material<br />
shapes<br />
Solid carbide<br />
ball nose cutter<br />
Diameter [mm] 42 20 12 6 8 8 4<br />
Number of teeth 3 2 2 2 2 2 2<br />
Radius [mm] 3 4 6 3 1 4 2<br />
Cutting speed<br />
(Vc)<br />
[m/min]<br />
593 500 600 300 400 400 200<br />
Revolutions [1/min] 4,500 8,000 15,900 16,000 16,000 16,000 16,000<br />
Feedrate per tooth [mm] 1 0.8 0.2 0.2 0.15 0.15 0.15<br />
Feed rate (Vf) [mm/min] 13,500 12,800 6,400 6,400 4,800 4,800 4,800<br />
Cutting depth (ap) [mm] 5 2.5 2 0.5 0.3 0.15 0.1<br />
Cutting Width / Line<br />
spacing (ae) [mm]<br />
30 10 2 0.5 4 0.3 0.1<br />
Physical Data (approx. values)<br />
Shore-hardness D 82 D 78 D 84 D 86 D 75 D 76<br />
Flexural strength [MPa] 105 80 110 145 48 50<br />
HDT [°C] 95 80 78 85 85 90<br />
CTE, αT [1/K] 82 × 10 -6 85 × 10 -6 68 × 10 -6 60 × 10 -6 50–55 × 10 -6 50–55 × 10 -6
SikaBlock ® M150<br />
Model Board<br />
SikaBlock ® M330<br />
Model Board<br />
<strong>Milling</strong> <strong>Parameters</strong> SikaBlock ® M150<br />
<strong>Milling</strong> <strong>Parameters</strong><br />
<strong>Milling</strong> steps 1. 2. 3. 4. 5. 6. 7.<br />
Strategy<br />
<strong>Milling</strong> tool<br />
Roughing<br />
Z - constant<br />
Torus<br />
cutter<br />
Rest material<br />
Z - constant<br />
Torus<br />
copying cutter<br />
Rest material<br />
Z - constant<br />
Ball nose<br />
copying cutter<br />
Rest material<br />
Z - constant<br />
Ball nose<br />
copying cutter<br />
Finishing<br />
flat areas<br />
Torus<br />
copying cutter<br />
Finishing<br />
Z - constant<br />
Ball nose<br />
copying cutter<br />
Processing<br />
The material must be acclimatised to 18 – 25° C prior to machining.<br />
Machining of the block is easily accomplished by sawing, milling or drilling with machines or by hand.<br />
▪▪<br />
For bondings use e. g. Biresin ® Foam Adhesive or Biresin ® Kleber orange (for more information see<br />
Product Data Sheet). Bonding areas must be clean, dry and free of dust and grease or oil.<br />
▪▪<br />
For correction or finishing of surface use Biresin ® Spachtel orange (for more information see<br />
Product Data Sheet).<br />
Finishing<br />
rest material<br />
shapes<br />
Solid carbide<br />
ball nose cutter<br />
Diameter [mm] 42 20 12 6 8 8 4<br />
Number of teeth 3 2 2 2 2 2 2<br />
Radius [mm] 3 4 6 3 1 4 2<br />
Cutting speed<br />
(Vc)<br />
[m/min]<br />
593 500 600 300 400 400 200<br />
Revolutions [1/min] 4,500 8,000 15,900 16,000 16,000 16,000 16,000<br />
Feedrate per tooth [mm] 0.74 0.5 0.2 0.2 0.15 0.15 0.15<br />
Feed rate (Vf) [mm/min] 10,000 8,000 6,400 6,400 4,800 4,800 4,800<br />
Cutting depth (ap) [mm] 5 2.5 2 0.5 0.3 0.15 0.1<br />
Cutting Width / Line<br />
spacing (ae) [mm]<br />
30 10 2 0.5 4 0.3 0.1<br />
<strong>Milling</strong> <strong>Parameters</strong> SikaBlock ® M330<br />
<strong>Milling</strong> <strong>Parameters</strong><br />
<strong>Milling</strong> steps 1. 2. 3. 4. 5. 6. 7.<br />
Strategy<br />
<strong>Milling</strong> tool<br />
Roughing<br />
Z - constant<br />
Torus<br />
cutter<br />
Rest material<br />
Z - constant<br />
Torus<br />
copying cutter<br />
Rest material<br />
Z - constant<br />
Ball nose<br />
copying cutter<br />
Rest material<br />
Z - constant<br />
Ball nose<br />
copying cutter<br />
Finishing<br />
flat areas<br />
Torus<br />
copying cutter<br />
Finishing<br />
Z - constant<br />
Ball nose<br />
copying cutter<br />
Processing<br />
The material must be acclimatised to 18 – 25° C prior to machining.<br />
Machining of the block is easily accomplished by sawing, milling or drilling with machines or by hand.<br />
▪▪<br />
For bondings use e. g. Biresin ® Foam Adhesive or Biresin ® Kleber orange (for more information see<br />
Product Data Sheet). Bonding areas must be clean, dry and free of dust and grease or oil.<br />
▪▪<br />
For correction or finishing of surface use Biresin ® Spachtel orange (for more information see<br />
Product Data Sheet).<br />
Finishing<br />
rest material<br />
shapes<br />
Solid carbide<br />
ball nose cutter<br />
Diameter [mm] 42 20 12 6 8 8 4<br />
Number of teeth 3 2 2 2 2 2 2<br />
Radius [mm] 3 4 6 3 1 4 2<br />
Cutting speed<br />
(Vc)<br />
[m/min]<br />
593 500 600 300 400 400 200<br />
Revolutions [1/min] 4,500 8,000 15,900 16,000 16,000 16,000 16,000<br />
Feedrate per tooth [mm] 0.74 0.5 0.2 0.2 0.15 0.15 0.15<br />
Feed rate (Vf) [mm/min] 10,000 8,000 6,400 6,400 4,800 4,800 4,800<br />
Cutting depth (ap) [mm] 5 2.5 2 0.5 0.3 0.15 0.1<br />
Cutting Width / Line<br />
spacing (ae) [mm]<br />
30 10 2 0.5 4 0.3 0.1
SikaBlock ® M440/M450<br />
Model Board<br />
SikaBlock ® M650<br />
Model Board<br />
<strong>Milling</strong> <strong>Parameters</strong> SikaBlock ® M440 / M450<br />
<strong>Milling</strong> <strong>Parameters</strong><br />
<strong>Milling</strong> steps 1. 2. 3. 4. 5. 6. 7.<br />
Strategy<br />
<strong>Milling</strong> tool<br />
Roughing<br />
Z - constant<br />
Torus<br />
cutter<br />
Rest material<br />
Z - constant<br />
Torus<br />
copying cutter<br />
Rest material<br />
Z - constant<br />
Ball nose<br />
copying cutter<br />
Rest material<br />
Z - constant<br />
Ball nose<br />
copying cutter<br />
Finishing<br />
flat areas<br />
Torus<br />
copying cutter<br />
Finishing<br />
Z - constant<br />
Ball nose<br />
copying cutter<br />
Finishing<br />
rest material<br />
shapes<br />
Solid carbide<br />
ball nose cutter<br />
Diameter [mm] 42 20 12 6 8 8 4<br />
Number of teeth 3 2 2 2 2 2 2<br />
Radius [mm] 3 4 6 3 1 4 2<br />
Cutting speed<br />
(Vc)<br />
[m/min]<br />
593 500 600 300 400 400 200<br />
Revolutions [1/min] 4,500 8,000 15,900 16,000 16,000 16,000 16,000<br />
Feedrate per tooth [mm] 0.74 0.5 0.2 0.2 0.15 0.15 0.15<br />
Feed rate (Vf) [mm/min] 10,000 8,000 6,400 6,400 4,800 4,800 4,800<br />
Cutting depth (ap) [mm] 5 2.5 2 0.5 0.3 0.15 0.1<br />
Cutting Width / Line<br />
spacing (ae) [mm]<br />
30 10 2 0.5 4 0.3 0.1<br />
Processing<br />
The material must be acclimatised to 18 – 25° C prior to machining.<br />
Machining of the block is easily accomplished by sawing, milling or drilling with machines or by hand.<br />
▪▪<br />
For bondings use e. g. Biresin ® Kleber orange (for more information see Product Data Sheet). Bonding areas<br />
must be clean, dry and free of dust and grease or oil.<br />
▪▪<br />
For correction or finishing of surface use Biresin ® Spachtel orange (for more information see<br />
Product Data Sheet).<br />
<strong>Milling</strong> <strong>Parameters</strong> SikaBlock ® M650<br />
<strong>Milling</strong> <strong>Parameters</strong><br />
<strong>Milling</strong> steps 1. 2. 3. 4. 5. 6. 7.<br />
Strategy<br />
<strong>Milling</strong> tool<br />
Roughing<br />
Z - constant<br />
EMZ90<br />
V22.042TH050<br />
(1043249)<br />
Rest material<br />
Z - constant<br />
EBG<br />
V20.020AN140-<br />
C-I (6130406)<br />
Rest material<br />
Z - constant<br />
EBG<br />
R12.012AP120-<br />
C-I (6130394)<br />
Rest material<br />
Z - constant<br />
EBG<br />
R06.006AN100-<br />
C (6132198)<br />
Finishing<br />
flat areas<br />
EBG<br />
V08.008AN100-<br />
C (6130576)<br />
Finishing<br />
Z - constant<br />
EBG<br />
R08.008AP100-<br />
C (9148824)<br />
Finishing<br />
rest material<br />
shapes<br />
Airline Schaftfräser<br />
(1110569)<br />
Diameter [mm] 42 20 12 6 8 8 4<br />
Number of teeth 3 2 2 2 2 2 2<br />
Radius [mm] 3 4 6 3 1 4 2<br />
Cutting speed<br />
(Vc)<br />
[m/min]<br />
500 500 600 300 400 400 200<br />
Revolutions [1/min] 3,800 8,000 15,900 16,000 16,000 16,000 16,000<br />
Feedrate per tooth [mm] 0.74 0.62 0.2 0.2 0.15 0.15 0.15<br />
Feed rate (Vf) [mm/min] 8,400 10,000 6,400 6,400 4,800 4,800 4,800<br />
Cutting depth (ap) [mm] 5 2.5 2 0.5 0.3 0.15 0.1<br />
Cutting Width / Line<br />
spacing (ae) [mm]<br />
30 10 2 0.5 4 0.3 0.1<br />
Processing<br />
The material must be acclimatised to 18 – 25° C prior to machining.<br />
▪▪<br />
Machining of the block is easily accomplished by sawing, milling and so on with<br />
high performance tools or by hand.<br />
▪▪<br />
Bonding areas must be clean, dry and free of dust and grease or oil. For bondings use e. g. Biresin ® Kleber<br />
braun (for more information see Product Data Sheet).<br />
▪▪<br />
For correction or finishing of surface use Biresin ® Spachtel braun (for more information see<br />
Product Data Sheet).
SikaBlock ® M700<br />
Model Board<br />
SikaBlock ® M940<br />
Tooling Board<br />
<strong>Milling</strong> <strong>Parameters</strong> SikaBlock ® M700<br />
<strong>Milling</strong> <strong>Parameters</strong><br />
<strong>Milling</strong> steps 1. 2. 3. 4. 5. 6. 7.<br />
Strategy<br />
<strong>Milling</strong> tool<br />
Roughing<br />
Z - constant<br />
EMZ90<br />
V22.042TH050<br />
(1043249)<br />
Rest material<br />
Z - constant<br />
EBG<br />
V20.020AN140-<br />
C-I (6130406)<br />
Rest material<br />
Z - constant<br />
EBG<br />
R12.012AP120-<br />
C-I (6130394)<br />
Rest material<br />
Z - constant<br />
EBG<br />
R06.006AN100-<br />
C (6132198)<br />
Finishing<br />
flat areas<br />
EBG<br />
V08.008AN100-<br />
C (6130576)<br />
Finishing<br />
Z - constant<br />
EBG<br />
R08.008AP100-<br />
C (9148824)<br />
Finishing<br />
rest material<br />
shapes<br />
Airline Schaftfräser<br />
(1110569)<br />
Diameter [mm] 42 20 12 6 8 8 4<br />
Number of teeth 3 2 2 2 2 2 2<br />
Radius [mm] 3 4 6 3 1 4 2<br />
Cutting speed<br />
(Vc)<br />
[m/min]<br />
500 500 600 300 400 400 200<br />
Revolutions [1/min] 3,800 8,000 15,900 16,000 16,000 16,000 16,000<br />
Feedrate per tooth [mm] 0.74 0.62 0.2 0.2 0.15 0.15 0.15<br />
Feed rate (Vf) [mm/min] 8,400 10,000 6,400 6,400 4,800 4,800 4,800<br />
Cutting depth (ap) [mm] 5 2.5 2 0.5 0.3 0.15 0.1<br />
Cutting Width / Line<br />
spacing (ae) [mm]<br />
30 10 2 0.5 4 0.3 0.1<br />
Processing<br />
The material must be acclimatised to 18 – 25° C prior to machining.<br />
▪▪<br />
Machining of the block is easily accomplished by sawing, milling and so on with<br />
high performance tools or by hand.<br />
▪▪<br />
Bonding areas must be clean, dry and free of dust and grease or oil. For bondings use e. g. Biresin ® Kleber<br />
braun (for more information see Technical Data Sheet).<br />
▪▪<br />
For correction or finishing of surface use Biresin ® Spachtel braun (for more information see<br />
Technical Data Sheet).<br />
<strong>Milling</strong> <strong>Parameters</strong> SikaBlock ® M940<br />
<strong>Milling</strong> <strong>Parameters</strong><br />
<strong>Milling</strong> steps 1. 2. 3. 4. 5. 6. 7.<br />
Strategy<br />
<strong>Milling</strong> tool<br />
Roughing<br />
Z - constant<br />
EMZ90<br />
V22.042TH050<br />
(1043249)<br />
Rest material<br />
Z - constant<br />
EBG<br />
V20.020AN140-<br />
C-I (6130406)<br />
Rest material<br />
Z - constant<br />
EBG<br />
R12.012AP120-<br />
C-I (6130394)<br />
Rest material<br />
Z - constant<br />
EBG<br />
R06.006AN100-<br />
C (6132198)<br />
Finishing<br />
flat areas<br />
EBG<br />
V08.008AN100-<br />
C (6130576)<br />
Processing<br />
The material must be acclimatised to 18 – 25° C prior to machining.<br />
▪▪<br />
Machining of the block is easily accomplished by sawing, milling and so on with<br />
high performance tools or by hand.<br />
▪▪<br />
Bonding areas must be clean, dry and free of dust and grease or oil (cleaning e. g.<br />
with Sika ® Reinigungsmittel 5). For bondings use e. g. Biresin ® Power Adhesive Thix<br />
or Biresin ® Kleber grün (for more information see Product Data Sheet).<br />
Finishing<br />
Z - constant<br />
EBG<br />
R08.008AP100-<br />
C (9148824)<br />
Finishing<br />
rest material<br />
shapes<br />
Airline Schaftfräser<br />
(1110569)<br />
Diameter [mm] 42 20 12 6 8 8 4<br />
Number of teeth 3 2 2 2 2 2 2<br />
Radius [mm] 3 4 6 3 1 4 2<br />
Cutting speed<br />
(Vc)<br />
[m/min]<br />
500 500 600 250 400 400 200<br />
Revolutions [1/min] 3,800 8,000 15,900 13,300 16,000 16,000 16,000<br />
Feedrate per tooth [mm] 0.5 0.5 0.2 0.2 0.15 0.15 0.15<br />
Feed rate (Vf) [mm/min] 5,700 8,000 6,400 5,300 4,800 4,800 4,800<br />
Cutting depth (ap) [mm] 5 2.5 2 0.5 0.3 0.15 0.1<br />
Cutting Width / Line<br />
spacing (ae) [mm]<br />
30 10 2 0.5 4 0.3 0.1
SikaBlock ® M960<br />
Tooling Board<br />
SikaBlock ® M970<br />
Tooling Board<br />
<strong>Milling</strong> <strong>Parameters</strong> SikaBlock ® M960<br />
<strong>Milling</strong> <strong>Parameters</strong><br />
<strong>Milling</strong> steps 1. 2. 3. 4. 5. 6. 7.<br />
Strategy<br />
<strong>Milling</strong> tool<br />
Roughing<br />
Z - constant<br />
EMZ90<br />
V22.042TH050<br />
(1043249)<br />
Rest material<br />
Z - constant<br />
EBG<br />
V20.020AN140-<br />
C-I (6130406)<br />
Rest material<br />
Z - constant<br />
EBG<br />
R12.012AP120-<br />
C-I (6130394)<br />
Rest material<br />
Z - constant<br />
EBG<br />
R06.006AN100-<br />
C (6132198)<br />
Finishing<br />
flat areas<br />
EBG<br />
V08.008AN100-<br />
C (6130576)<br />
Finishing<br />
Z - constant<br />
EBG<br />
R08.008AP100-<br />
C (9148824)<br />
Processing<br />
The material must be acclimatised to 18 – 25° C prior to machining.<br />
▪▪<br />
Machining of the block is easily accomplished by sawing, milling and so on with<br />
high performance tools or by hand.<br />
▪▪<br />
Bonding areas must be clean, dry and free of dust and grease or oil (cleaning e. g. with Sika ®<br />
Reinigungsmittel 5). For bondings use e. g. Biresin ® Power Adhesive Thix or Biresin ® Kleber blau<br />
(for more information see Product Data Sheet).<br />
Finishing<br />
rest material<br />
shapes<br />
Airline Schaftfräser<br />
(1110569)<br />
Diameter [mm] 42 20 12 6 8 8 4<br />
Number of teeth 3 2 2 2 2 2 2<br />
Radius [mm] 3 4 6 3 1 4 2<br />
Cutting speed<br />
(Vc)<br />
[m/min]<br />
500 500 600 250 400 400 200<br />
Revolutions [1/min] 3,800 8,000 15,900 13,300 16,000 16,000 16,000<br />
Feedrate per tooth [mm] 0.5 0.5 0.2 0.2 0.15 0.15 0.15<br />
Feed rate (Vf) [mm/min] 5,700 8,000 6,400 5,300 4,800 4,800 4,800<br />
Cutting depth (ap) [mm] 5 2.5 2 0.5 0.3 0.15 0.1<br />
Cutting Width / Line<br />
spacing (ae) [mm]<br />
30 10 2 0.5 4 0.3 0.1<br />
<strong>Milling</strong> <strong>Parameters</strong> SikaBlock ® M970<br />
<strong>Milling</strong> <strong>Parameters</strong><br />
<strong>Milling</strong> steps 1. 2. 3. 4. 5. 6. 7.<br />
Strategy<br />
<strong>Milling</strong> tool<br />
Roughing<br />
Z - constant<br />
EMZ90<br />
V22.042TH050<br />
(1043249)<br />
Rest material<br />
Z - constant<br />
EBG<br />
V20.020AN140-<br />
C-I (6130406)<br />
Rest material<br />
Z - constant<br />
EBG<br />
R12.012AP120-<br />
C-I (6130394)<br />
Rest material<br />
Z - constant<br />
EBG<br />
R06.006AN100-<br />
C (6132198)<br />
Finishing<br />
flat areas<br />
EBG<br />
V08.008AN100-<br />
C (6130576)<br />
Finishing<br />
Z - constant<br />
EBG<br />
R08.008AP100-<br />
C (9148824)<br />
Finishing<br />
rest material<br />
shapes<br />
Airline Schaftfräser<br />
(1110569)<br />
Diameter [mm] 42 20 12 6 8 8 4<br />
Number of teeth 3 2 2 2 2 2 2<br />
Radius [mm] 3 4 6 3 1 4 2<br />
Cutting speed<br />
(Vc)<br />
[m/min]<br />
600 500 600 250 400 400 200<br />
Revolutions [1/min] 4,600 8,000 15,900 13,300 16,000 16,000 16,000<br />
Feedrate per tooth [mm] 0.41 0.5 0.2 0.2 0.15 0.15 0.15<br />
Feed rate (Vf) [mm/min] 5,700 8,000 6,400 5,300 4,800 4,800 4,800<br />
Cutting depth (ap) [mm] 5 2.5 2 0.5 0.3 0.15 0.1<br />
Cutting Width / Line<br />
spacing (ae) [mm]<br />
30 10 2 0.5 4 0.3 0.1<br />
Processing<br />
The material must be acclimatised to 18 – 25° C prior to machining.<br />
▪▪<br />
Machining of the block is easily accomplished by sawing, milling and so on with<br />
high performance tools or by hand.<br />
▪▪<br />
Bonding areas must be clean, dry and free of dust and grease or oil (cleaning e. g. with Sika ®<br />
Reinigungsmittel 5). For bondings use e. g. Biresin ® Power Adhesive Thix or Biresin ® Kleber grün / blau<br />
(for more information see Product Data Sheet).
SikaBlock ® M980<br />
Tooling Board<br />
SikaBlock ® M1000/M1050<br />
Tooling Board<br />
<strong>Milling</strong> <strong>Parameters</strong> SikaBlock ® M980<br />
<strong>Milling</strong> <strong>Parameters</strong><br />
<strong>Milling</strong> steps 1. 2. 3. 4. 5. 6. 7.<br />
Strategy<br />
<strong>Milling</strong> tool<br />
Roughing<br />
Z - constant<br />
Torus<br />
cutter<br />
Rest material<br />
Z - constant<br />
Torus<br />
copying cutter<br />
Rest material<br />
Z - constant<br />
Ball nose<br />
copying cutter<br />
Rest material<br />
Z - constant<br />
Ball nose<br />
copying cutter<br />
Finishing<br />
flat areas<br />
Torus<br />
copying cutter<br />
Finishing<br />
Z - constant<br />
Ball nose<br />
copying cutter<br />
Processing<br />
The material must be acclimatised to 18 – 25° C prior to machining.<br />
▪▪<br />
Machining of the block is easily accomplished by sawing, milling and so on with<br />
high performance tools or by hand.<br />
▪▪<br />
Bonding areas must be clean, dry and free of dust and grease or oil (cleaning e. g. with Sika ®<br />
Reinigungsmittel 5). For bondings use e. g. Biresin ® Power Adhesive Thix or Biresin ® Kleber blau<br />
(for more information see Product Data Sheet).<br />
Finishing<br />
rest material<br />
shapes<br />
Solid carbide<br />
ball nose cutter<br />
Diameter [mm] 42 20 12 6 8 8 4<br />
Number of teeth 3 2 2 2 2 2 2<br />
Radius [mm] 3 4 6 3 1 4 2<br />
Cutting speed<br />
(Vc)<br />
[m/min]<br />
500 500 600 300 400 400 200<br />
Revolutions [1/min] 3,800 8,000 15,900 16,000 16,000 16,000 16,000<br />
Feedrate per tooth [mm] 0.5 0.5 0.2 0.15 0.1 0.1 0.1<br />
Feed rate (Vf) [mm/min] 5,700 8,000 6,400 4,800 3,200 3,200 3,200<br />
Cutting depth (ap) [mm] 5 2.5 2 0.5 0.3 0.15 0.1<br />
Cutting Width / Line<br />
spacing (ae) [mm]<br />
30 10 2 0.5 4 0.3 0.1<br />
<strong>Milling</strong> <strong>Parameters</strong> SikaBlock ® M1000 / M1050<br />
<strong>Milling</strong> <strong>Parameters</strong><br />
<strong>Milling</strong> steps 1. 2. 3. 4. 5. 6. 7.<br />
Strategy<br />
<strong>Milling</strong> tool<br />
Roughing<br />
Z - constant<br />
EMZ90<br />
V22.042TH050<br />
(1043249)<br />
Rest material<br />
Z - constant<br />
EBG<br />
V20.020AN140-<br />
C-I (6130406)<br />
Rest material<br />
Z - constant<br />
EBG<br />
R12.012AP120-<br />
C-I (6130394)<br />
Rest material<br />
Z - constant<br />
EBG<br />
R06.006AN100-<br />
C (6132198)<br />
Finishing<br />
flat areas<br />
EBG<br />
V08.008AN100-<br />
C (6130576)<br />
Processing<br />
The material must be acclimatised to 18 – 25° C prior to machining.<br />
▪▪<br />
Machining of the block is easily accomplished by sawing, milling and so on with<br />
high performance tools or by hand.<br />
▪▪<br />
Bonding areas must be clean, dry and free of dust and grease or oil. For bondings use<br />
e. g. Biresin ® Power Adhesive Thix (for more information see Product Data Sheet).<br />
▪▪<br />
For correction or finishing of surface use Biresin ® Spachtel weiß (for more information<br />
see Product Data Sheet).<br />
Finishing<br />
Z - constant<br />
EBG<br />
R08.008AP100-<br />
C (9148824)<br />
Finishing<br />
rest material<br />
shapes<br />
Airline Schaftfräser<br />
(1110569)<br />
Diameter [mm] 42 20 12 6 8 8 4<br />
Number of teeth 3 2 2 2 2 2 2<br />
Radius [mm] 3 4 6 3 1 4 2<br />
Cutting speed<br />
(Vc)<br />
[m/min]<br />
650 650 600 250 400 400 200<br />
Revolutions [1/min] 5,000 10,400 15,900 13,300 16,000 16,000 16,000<br />
Feedrate per tooth [mm] 0.42 0.42 0.2 0.2 0.15 0.15 0.15<br />
Feed rate (Vf) [mm/min] 6,300 8,800 6,400 5,300 4,800 4,800 4,800<br />
Cutting depth (ap) [mm] 5 2.5 2 0.5 0.3 0.15 0.1<br />
Cutting Width / Line<br />
spacing (ae) [mm]<br />
30 10 2 0.5 4 0.3 0.1
Sika – a Global Network<br />
Sika Deutschland GmbH<br />
Subsidiary Bad Urach<br />
Stuttgarter Str. 139<br />
D-72574 Bad Urach<br />
Germany<br />
Tel: +49(0)7125 940 492<br />
Fax: +49(0)7125 940 401<br />
e-mail: tooling@de.sika.com<br />
Our most current General Sales<br />
Conditions shall apply.<br />
Please consult the Product Data Sheet<br />
prior to any use and processing.<br />
Actual Product Data Sheets and<br />
information about additional products<br />
please find in:<br />
www.sika.com<br />
http://toolingandcomposites.sika.com<br />
Subject to alterations in the course of technical progress and also subject to error. 04.11<br />
<strong>Scabro</strong> Composieten BV T: +31(0)714017246<br />
Wassenaarseweg 75 E: info@scabro.com<br />
NL - 2223 LA Katwijk I: www.scabro.com