Download PDF (2.3MB) - Safequarry.com
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56:<br />
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manual handling & storage<br />
Barrel transport device<br />
CEMEX UK Materials Scotland > 0191 378 7711<br />
CEMEX UK Materials Scotland has devised a simple but<br />
effective system for transporting 210 litre barrels of gas oil<br />
around the site for the refuelling of heavy plant and engine<br />
driven pumps, whilst maintaining <strong>com</strong>pliance with both<br />
environmental and health and safety legislation.<br />
on<br />
video<br />
www.safequarry.<strong>com</strong><br />
The <strong>com</strong>pany decided to make use of its existing barrel transporter,<br />
which consisted of a meshed frame with two lifting lugs, which in the<br />
past had been used by suspending the cage from a loading shovel.<br />
A false bottom was created onto the existing cage and a frame<br />
constructed so that the cutting edge of the loading shovel could slot<br />
in beneath the cage. Once the bucket is engaged, it is then tilted back<br />
fully, allowing the barrel transport device to be held within the bucket<br />
of the machine. No restraining is required as the weight holds the device safely in place inside the bucket.<br />
The meshed sides of the transport cage were removed and replaced with steel plates, which were welded<br />
into place. The transport device was then filled with water and left overnight to ensure no leakage. The<br />
<strong>com</strong>pany fitted a 24-volt transfer pump to the transport device to minimise risk of contamination. This<br />
allowed CEMEX to maximise use of its hired plant by reducing the amount of time spent fuelling, leading<br />
to a more efficient site. As the transport device is bunded, there is less risk of contamination to the<br />
environment and personnel.<br />
><br />
Electric hoists for internal handling of<br />
screen mats<br />
Lafarge Aggregates > Mountsorrel Quarry, Leicestershire > 0116 2303881<br />
Mountsorrel Quarry has installed a series of lifting beams with electric hoists to minimise manual<br />
handling risks associated with fitting large screen mats and motors in its screen house. Runway beams<br />
and platforms give direct lifting access to all areas of the screens and conveyors.<br />
><br />
Improvements to the sampling arm<br />
Lafarge Aggregates > Mountsorrel Quarry, Leicestershire > 0116 2303881<br />
A safe system of work has been developed for taking samples<br />
from lorries without technicians having to enter the lorry body.<br />
Lafarge sought the advice of a specialist <strong>com</strong>pany supplying<br />
hydraulic lifting arms. They re<strong>com</strong>mended the use of a<br />
Bonfiglioli L2300 arm but also stated that the structure would<br />
need additional strength<br />
to accept the new arm.<br />
on<br />
video<br />
As part of the system of<br />
work, the need to carry<br />
the 25kg sample down a<br />
flight of stairs to the sampling room was eliminated. The <strong>com</strong>pany<br />
extended the sampling room, adding a stainless steel chute for<br />
the grab to drop the 25kg sample into the chute which delivered it<br />
directly to the quartering table, ready for further processing.