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56:<br />

><br />

manual handling & storage<br />

Barrel transport device<br />

CEMEX UK Materials Scotland > 0191 378 7711<br />

CEMEX UK Materials Scotland has devised a simple but<br />

effective system for transporting 210 litre barrels of gas oil<br />

around the site for the refuelling of heavy plant and engine<br />

driven pumps, whilst maintaining <strong>com</strong>pliance with both<br />

environmental and health and safety legislation.<br />

on<br />

video<br />

www.safequarry.<strong>com</strong><br />

The <strong>com</strong>pany decided to make use of its existing barrel transporter,<br />

which consisted of a meshed frame with two lifting lugs, which in the<br />

past had been used by suspending the cage from a loading shovel.<br />

A false bottom was created onto the existing cage and a frame<br />

constructed so that the cutting edge of the loading shovel could slot<br />

in beneath the cage. Once the bucket is engaged, it is then tilted back<br />

fully, allowing the barrel transport device to be held within the bucket<br />

of the machine. No restraining is required as the weight holds the device safely in place inside the bucket.<br />

The meshed sides of the transport cage were removed and replaced with steel plates, which were welded<br />

into place. The transport device was then filled with water and left overnight to ensure no leakage. The<br />

<strong>com</strong>pany fitted a 24-volt transfer pump to the transport device to minimise risk of contamination. This<br />

allowed CEMEX to maximise use of its hired plant by reducing the amount of time spent fuelling, leading<br />

to a more efficient site. As the transport device is bunded, there is less risk of contamination to the<br />

environment and personnel.<br />

><br />

Electric hoists for internal handling of<br />

screen mats<br />

Lafarge Aggregates > Mountsorrel Quarry, Leicestershire > 0116 2303881<br />

Mountsorrel Quarry has installed a series of lifting beams with electric hoists to minimise manual<br />

handling risks associated with fitting large screen mats and motors in its screen house. Runway beams<br />

and platforms give direct lifting access to all areas of the screens and conveyors.<br />

><br />

Improvements to the sampling arm<br />

Lafarge Aggregates > Mountsorrel Quarry, Leicestershire > 0116 2303881<br />

A safe system of work has been developed for taking samples<br />

from lorries without technicians having to enter the lorry body.<br />

Lafarge sought the advice of a specialist <strong>com</strong>pany supplying<br />

hydraulic lifting arms. They re<strong>com</strong>mended the use of a<br />

Bonfiglioli L2300 arm but also stated that the structure would<br />

need additional strength<br />

to accept the new arm.<br />

on<br />

video<br />

As part of the system of<br />

work, the need to carry<br />

the 25kg sample down a<br />

flight of stairs to the sampling room was eliminated. The <strong>com</strong>pany<br />

extended the sampling room, adding a stainless steel chute for<br />

the grab to drop the 25kg sample into the chute which delivered it<br />

directly to the quartering table, ready for further processing.

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