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Download PDF (2.3MB) - Safequarry.com

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Bund pump innovation<br />

Foster Yeoman > Botley Depot, Hampshire > 01489 784438<br />

The bund for the Methylene Chloride still system has a drain<br />

sump in one corner which requires emptying of rain water<br />

on a regular basis. This requires either a permanent electric<br />

pump, or a mobile pump with leads to be transported and<br />

set up.<br />

Foster Yeoman has developed a venturi device, used in<br />

conjunction with a copper U pipe, to set up a siphon effect<br />

to empty the rain water once it has been checked for any<br />

Methylene Chloride content and confirmed safe. The venturi<br />

is activated with a simple push-button air switch and, once<br />

the siphon effect is broken, it cannot be restarted without<br />

an operator pushing the button again. This removes all<br />

manual handling and electrical apparatus from the task.<br />

manual handling & storage: 55<br />

><br />

Blow bar replacement to secondary<br />

crusher<br />

Huntsmans Quarries > Huntsmans Quarry, Gloucestershire > 01451 850555<br />

Huntsmans Quarries has designed and implemented an improved method of replacing the blow bars of<br />

the secondary crusher. The original method involved manually handling the bars in a restricted space out<br />

of the crusher housing onto the adjacent walkway and onto a waiting forklift and pallet.<br />

To minimise the amount of manual handling and reduce the risk of trapped hands and fingers, the plant<br />

team constructed a tower mounted gantry so that the bars were lifted from ground level and swung<br />

straight into place in the crusher.<br />

><br />

Bunded area for storage of liquids and oils<br />

Foster Yeoman > Crawley Depot, West Sussex > 01293 538669<br />

Foster Yeoman’s Crawley Depot has developed a series<br />

of measures to improve the safe storage of liquids in the<br />

bunded area.<br />

The old bunded area was redesigned to ac<strong>com</strong>modate<br />

all stored liquids, including a waste oil tank. A<br />

steel construction was erected within the bund to<br />

ac<strong>com</strong>modate the large barrels, with room underneath<br />

for further storage. The front wall was lowered to<br />

allow storage of smaller containers within easy reach.<br />

A storage area was attached to the bund wall for<br />

attaching equipment to lift barrels from the bund. Steps<br />

and handrails were erected for safe entry into and out of the bund for both customers and personnel.<br />

New signage was attached, to help distinguish different products. A new spill kit container was placed to<br />

the side of the bund, with large signage highlighting its whereabouts in the event of a spill. A new lamp<br />

post was installed, with two high powered lights attached for working in dark conditions. A new sump<br />

was made to ac<strong>com</strong>modate a pump for the extraction of water. A ladder was fabricated, and attached to<br />

the steel construction, to enable movement from the bund floor level to platform level, with a safety drop<br />

bar attached. A safety chain was also run across the front of the steel construction.

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