Download PDF (2.3MB) - Safequarry.com
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Access platform for portable silo<br />
Tarmac > Silomate Croxden, Staffordshire > 01538 724236<br />
Working at height: 29<br />
><br />
><br />
Croxden Quarry has improved safe and secure access to its portable silos by introducing a purposedesigned<br />
mobile access platform.<br />
The platform is fitted with four braked wheels that allow positioning over the silo access hatch when the<br />
silo is placed in a horizontal position. A large platform area above the silo entry point provides a large<br />
working area, and a small hinged flap in the “Flow forge” floor gives controlled access into the silo. A rigid<br />
and tested lifting beam above the access point facilitates the use of a recovery winch to allow safe access<br />
and emergency egress from a designated confined space.<br />
The platform can also be used to inspect the interior of the silo whilst the latter is in the upright position.<br />
The platform has been designed so that it is at the correct height to allow opening and inspection through<br />
the side hatch on the silo. The unit is wheeled into position against the silo with a curved section on the<br />
platform matching the curvature of the cylindrical silo.<br />
When in position, the wheels are locked in place and an opening gate in the platform handrail permits<br />
access to the hatch and internal inspection of the silo. However, in this position, the platform is not used<br />
for entry. Another advantage of the platform is safe cleaning of the silo. These are frequently returned<br />
from site in a heavily contaminated condition. With the platform placed over the horizontal silo, the<br />
upper surface can be easily jet washed from the platform, avoiding the use of any other improvised access<br />
arrangements.<br />
Improving access to sand towers<br />
Hanson Aggregates > Whiteball Quarry, Somerset > 01823 672421<br />
Climbing up a sand tower to change the chute position every day is a difficult and potentially<br />
dangerous task. Hanson Aggregates has developed a safe solution at this quarry on the Devon and<br />
Somerset border, working with the plant supplier Linatex to automate the process.<br />
Access to the top of the tower is typically by a ladder from the centre of the tower base. During production,<br />
access to the ladder is often blocked by wet sand, which can be shifted for occasional maintenance, but<br />
presents a hazard for daily access.<br />
The <strong>com</strong>pany decided that the best and safest solution would be to automate the process, allowing the<br />
operator to change the chute without leaving the plant. Hanson contacted Linatex and developed an<br />
automatic chute turner which could be retro-fitted to the sand tower, and driven by a valve actuating<br />
motor to move the chute remotely. The cost was around £15,000 for each tower.<br />
See Linatex chute pulley below.<br />
Linatex chute pulley<br />
CEMEX UK Materials > Aylesford Quarry, Kent > 01622 791301<br />
on<br />
video<br />
Aylesford Quarry in Kent produces 150,000 tonnes of fine sand per annum. The sand is discharged from a<br />
15 metre high Linatex tower, which necessitates changing the discharge chute on daily basis.<br />
To reduce the risks of operatives working at height, the <strong>com</strong>pany decided to develop a method of changing<br />
the discharge from ground level using a pulley system and a cleat for securing the chute in place.<br />
See Improving access to sand towers above.