Download PDF (2.3MB) - Safequarry.com
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8:<br />
><br />
TRANSPort – ON-HIGHWAY<br />
Chute handle for truck mixers<br />
Tarmac Southern > Westbury Concrete, Wiltshire > 07739 772826<br />
www.safequarry.<strong>com</strong><br />
on<br />
video<br />
><br />
During one of the regular SHE <strong>com</strong>mittee meetings at this<br />
Westbury concrete plant, an idea was developed for a device<br />
that eliminates the need for a truck mixer driver to stand at<br />
the rear of the truck as it unloads. The site Fitter and Batcher<br />
designed a folding handle that could easily be retro-fitted to the<br />
chutes of all truck mixers irrespective of the type.<br />
The handle removes the driver from the crush area <strong>com</strong>pletely<br />
but also enables him to move the chute to fully load a backacter<br />
bucket or the skip of a site dumper. It takes seconds to<br />
extend and folds away neatly on the side of the chute, or can be<br />
removed easily entirely. The simple design <strong>com</strong>pletely removes<br />
the risk of crush injury and is cost-effective. The handle can be<br />
home made or fabricated, at a cost of around £50 per unit.<br />
Accessing drum mixers<br />
Tarmac Southern > Westbury Concrete, Wiltshire > 01934 623862<br />
on<br />
video<br />
When introducing a new safety procedure, it is vital for it to be realistic and to go for what<br />
is achievable. Tarmac recognised this when developing a drum entry procedure for its truck mixers. Drivers<br />
were required to remove inspection hatches prior to entry to avoid climbing above the handrails.<br />
However, the SHE <strong>com</strong>mittee at Westbury Concrete was concerned that drivers would be reluctant to do<br />
so due to the frequency – and time-consuming nature – of the task.<br />
The area fitter, therefore, designed an access platform with input from drivers and management, <strong>com</strong>plete<br />
with a trap door entry system, wide access steps, power points and water. The design also incorporated<br />
an acid cleaning platform that raises the drivers above ground level to prevent hydrochloric acid running<br />
down the handles of the brushes used to clean the outside of drums and discharge chutes. So successful is<br />
the design that it has been rolled out to a number of other sites.<br />
><br />
Truck mixers – pump system for additives<br />
CEMEX > Carlisle Concrete Plant, Cumbria > 01768 860816<br />
Operators and owner-drivers of this Cumbria plant were concerned<br />
about the need, mainly on customers’ sites, to add products to concrete /<br />
mortar after mixing. Drums filled with up to 25kg of liquid chemical had<br />
to be carried up a set of ladders before being tipped into the drum mixer.<br />
The solution was a simple and effective pumping system, which can<br />
be adapted to fit all makes and models. It can also be fitted without<br />
welding or drilling to any chassis<br />
or original steelwork by careful<br />
design of the carry case brackets.<br />
Two 25-litre containers, held in place by a ratchet strap and hooks,<br />
were incorporated into the design – one for the add mix and one<br />
for water to flush the entire pump and pipe work. The galvanised<br />
bund tub is made to hold any spillage or – in the case of a ruptured<br />
vessel, all the contents – to prevent highway contamination. In<br />
addition, a 12mm threaded bung is fitted to the galvanised tub for<br />
drainage purposes if needed.