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Operating Oil Drum Loader - Lionel

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71-2862-250<br />

Rev. A<br />

©1994 <strong>Lionel</strong> Trains, Inc., Chesterfield, MI 48051-2493<br />

WIRING & LAMP REPLACEMENT INSTRUCTIONS<br />

OPERATING OIL DRUM LOADER<br />

Push the button and the fork lift moves below the waiting row of barrels to pick up one barrel. The fork lift then backs<br />

around the building to dump the barrel into a waiting gondola. The barrels can be loaded into any <strong>Lionel</strong> gondola. An elevated<br />

floodlight provides nighttime illumination.<br />

PARTS LIST<br />

1- <strong>Oil</strong> <strong>Drum</strong> <strong>Loader</strong> Station : 1- Forklift : 1- Forklift driver : 6 - Barrels :<br />

1- Floodlight Assembly : 1- Slide Switch : 1 - Lockon : 4- Wires<br />

FIGURE 1<br />

1


Place the platform assembly adjacent to the track as close to the train as possible without causing interference. Note: for “0”<br />

gauge layouts it may be necessary to raise the oil barrel loader approximately 1/2 “. Set the forklift loader on the platform<br />

over the outermost pin on the drive arm so that the hole on the front underside of the forklift loader engages with the pin.<br />

(See Figure 8). Figure 9 shows the position that the forklift loader should be in when the drive arm is at the edge of the platform<br />

farthest away from the barrels.<br />

FIGURE 8<br />

FORKLIFT LOADER PLACEMENT<br />

FIGURE 9<br />

Gondola<br />

OIL DRUM LOADER OPERATION<br />

Load oil drums into chute next to house. Place the forklift driver onto the forklift loader. Position the empty gondola car in<br />

front of the loading platform and sequence reversing unit in locomotive to neutral position. Adjust track voltage to approximately<br />

8 volts, usually at the lower end of most transformer voltage ranges. WARNING: Doing this for an extended period of<br />

time could damage a locomotive equipped with a smoke unit. Turn power switch on and watch the drums load into the gondola<br />

car. Turn switch off after the last barrel has been loaded. The train is now ready to deliver oil drums to their destination.<br />

MAINTENANCE PROCEDURE<br />

This unit should be maintenance free under normal operating conditions.<br />

Frequent or continuous operation may call for lubrication should the unit<br />

begin slowing down or operating erratically. Turn the unit upside down and<br />

apply one drop of machine oil to each of the 4 pivot points as shown.<br />

4 3<br />

2<br />

FIGURE 10<br />

1<br />

SERVICE<br />

This product is proudly offered by <strong>Lionel</strong> Trains, Inc. and it carries a warranty to support its continued reliable operation. You may choose to have<br />

the <strong>Lionel</strong> Service Department service your item even after its warranty expires.If so, a reasonable service fee will be charged. In either event,<br />

please follow the directions below.<br />

If service is required within the warranty period, bring the item to the nearest authorized <strong>Lionel</strong> Trains-Service Center along with the warranty<br />

card. If you prefer to send it back to the factory, you must first write to Customer Service, P.O. Box 748 New Baltimore, MI 48047-0748 stating<br />

what the item is, when it was purchased and what seems to be the problem. You will be sent a return authorization and a label to assure your<br />

merchandise will be properly handled upon receipt.<br />

CAUTION: Make sure the item is packed so as to prevent damage to the merchandise. The shipment must be prepaid and we recommend that it<br />

be insured.<br />

Please make sure you have followed the instructions carefully before returning any merchandise for service. This warranty gives you specific<br />

legal rights and you may have others that vary from state to state.<br />

4


FLOODLIGHT TOWER INSTALLATION & BULB REPLACEMENT<br />

To install the floodlight, first feed the two wires from the base of the floodlight into the middle hole on the top of the platform<br />

near the steps. (See figure 2). Next, snap the two pegs on the base of the floodlight tower into the corresponding<br />

holes on the platform. NOTE: The lights should be pointed toward the building as shown.<br />

Bulb No.<br />

00-2313-300<br />

Lamp Housing<br />

FIGURE 3<br />

To replace the floodlight bulb, first remove the<br />

lamp housing and pull the bulb straight out.<br />

Replace it with bulb No. 00-2313-300 available at<br />

your local <strong>Lionel</strong> Authorized Service Station or the<br />

<strong>Lionel</strong> Consumer Service Department.<br />

FIGURE 2<br />

After the wires are fed through the hole in the platform they must be connected to the spring clips on the underside of the<br />

platform as per one of the two methods shown in Figures 6 and 7.<br />

2


WIRING PROCEDURE<br />

If the wires are not already stripped, peel the insulation from the ends of the wires. (1/4” to 3/8” is sufficient, see Figure 4).<br />

Attach the ends of the wire to the spring clip, inserting the bare wire end, and releasing the tab (See Figure 5). Spring tension<br />

assures a tight wire contact.<br />

STRIPPING THE WIRE<br />

INSERTING WIRE INTO THE<br />

SPRING CLIP<br />

FIGURE 4 FIGURE 5<br />

Figure 6 and 7 demonstrate two methods of<br />

wiring the <strong>Oil</strong> <strong>Drum</strong> <strong>Loader</strong> to your layout. Use<br />

the one that best suits your needs.<br />

FOR LIGHTS AND MOTOR TO BE CONTROLLED BY THE SLIDE SWITCH<br />

Four wires and a slide switch are supplied with<br />

this set (although only three wires will be used<br />

in this operation) and should be attached as<br />

follows: First attach one wire to one of the<br />

clips on the lockon and attach the other end to<br />

one of the slide switch terminals. Attach a second<br />

wire to the other terminal on the slide<br />

switch and connect the other end of the wire to<br />

the No. 3 spring clip on the underside of the<br />

platform. Attach the third wire to the other clip<br />

on the lockon and attach the other end of the<br />

wire to the No. 2 spring clip on the underside<br />

of the platform. Now attach the two floodlight<br />

wires to the No. 2 and No. 3 spring clips as<br />

shown. Note: The two black wires on the<br />

underside of the platform have been factory<br />

assembled to terminals 2 and 3.<br />

UNDERSIDE OF THE OIL<br />

LOADER PLATFORM<br />

1<br />

2<br />

3<br />

OPEN<br />

Floodlight Tower<br />

Wires<br />

SLIDE SWITCH<br />

FIGURE 6<br />

FOR LIGHTS ON CONTINUOUSLY AND MOTOR ACTION CONTROLLED BY THE SLIDE SWITCH.<br />

Four wires will be used in this operation. First<br />

attach one wire to one of the clips on the lockon<br />

and attach the other end to one of the slide<br />

switch terminals. Attach a second wire to the<br />

other terminal on the slide switch and connect<br />

it to the No. 3 spring clip on the underside of<br />

the platform. Attach the third wire to the other<br />

clip on the lockon and connect the other end<br />

of the wire to the No. 2 spring clip on the<br />

underside of the platform. Attach the fourth<br />

wire to the lockon as shown and attach the<br />

other end of the wire to the No. one spring<br />

clip on the underside of the platform. Now<br />

attach the two floodlight wires to the No. 1 and<br />

No. 2 spring clips as shown. Note: The two<br />

black wires on the underside of the platform<br />

have been factory assembled to terminals 2<br />

and 3.<br />

3<br />

UNDERSIDE OF THE OIL<br />

LOADER PLATFORM<br />

1<br />

2<br />

3<br />

Floodlight Tower<br />

Wires<br />

SLIDE SWITCH<br />

FIGURE 7

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