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<strong>Strategies</strong> <strong>for</strong> <strong>profitable</strong> <strong>growth</strong> <strong>in</strong> <strong>the</strong> <strong>global</strong><br />

automotive supply <strong>in</strong>dustry<br />

A <strong>Roland</strong> <strong>Berger</strong> and Rothschild study (SHORT VERSION)<br />

July 2006<br />

MUC-81010-729-01-02-E 1


Key objectives of this study: Analyze trends <strong>in</strong> automotive supplier<br />

profitability and identify patterns of most successful companies<br />

Summary of study objectives and methodology<br />

STUDY OBJECTIVES<br />

• Analyze competitive environment<br />

of <strong>the</strong> <strong>global</strong> automotive<br />

supplier <strong>in</strong>dustry<br />

• Describe development of supplier<br />

profitability<br />

• Identify top and low per<strong>for</strong>mers<br />

• Understand drivers and patterns<br />

<strong>for</strong> susta<strong>in</strong>ed <strong>profitable</strong> <strong>growth</strong><br />

METHODOLOGY<br />

• Analysis of f<strong>in</strong>ancial and<br />

operational data of ca. 350 lead<strong>in</strong>g<br />

<strong>global</strong> automotive suppliers between<br />

2000 and 2005<br />

• Interviews with >100 supplier<br />

executives<br />

• Desk research<br />

• Interpretation of results based on<br />

<strong>Roland</strong> <strong>Berger</strong> and Rothschild<br />

experience<br />

MUC-81010-729-01-02-E<br />

2


Automotive suppliers are under pressure: price reductions and<br />

weak volumes are seen as <strong>the</strong> major challenges<br />

Supplier’s view on ma<strong>in</strong> challenges <strong>in</strong> 2006<br />

Pressure from OEMs to<br />

reduce price<br />

65%<br />

30%<br />

95%<br />

Change vs. 2005<br />

[% po<strong>in</strong>ts]<br />

+5<br />

Weak production volumes<br />

<strong>in</strong> North America<br />

27%<br />

38%<br />

65%<br />

+22<br />

Weak production volumes<br />

<strong>in</strong> Europe<br />

12%<br />

42%<br />

54%<br />

+24<br />

O<strong>the</strong>r material price<br />

<strong>in</strong>creases<br />

14%<br />

36%<br />

50%<br />

-3<br />

Res<strong>in</strong> price rises<br />

19%<br />

29%<br />

48%<br />

-8<br />

Chang<strong>in</strong>g market demands<br />

7%<br />

40%<br />

47%<br />

+14<br />

Steel price rises<br />

15%<br />

31%<br />

46%<br />

-9<br />

Pressure from OEMs to<br />

improve quality<br />

Pressure from OEM to<br />

<strong>in</strong>crease level of <strong>in</strong>novation<br />

Weak production volumes<br />

<strong>in</strong> Asia<br />

15%<br />

10%<br />

5% 17%<br />

24%<br />

29%<br />

22%<br />

34%<br />

44%<br />

Very important<br />

Important<br />

Source: <strong>Roland</strong> <strong>Berger</strong>/SupplierBus<strong>in</strong>ess.com survey December 2005 (Basis: 100 automotive Executives)<br />

+10<br />

+9<br />

+17<br />

MUC-81010-729-01-02-E<br />

3


However, <strong>the</strong> average supplier profitability significantly <strong>in</strong>creased<br />

over <strong>the</strong> past years. Suppliers even outper<strong>for</strong>med car manufacturers<br />

Profitability of automotive suppliers vs. OEMs 2000-2005<br />

ROCE [%] EBIT marg<strong>in</strong> [%]<br />

11.6<br />

11.3<br />

10.1<br />

9.3<br />

10.6 10.4<br />

Suppliers<br />

5.8<br />

6.2<br />

6.0<br />

6.1<br />

6.0<br />

Suppliers<br />

5.9<br />

8.4<br />

8.6<br />

8.9 9.1<br />

8.6<br />

OEMs<br />

7.9<br />

5.7<br />

5.2<br />

5.7 5.7<br />

5.2<br />

5.4<br />

OEMs<br />

2000 2001 2002 2003 2004 2005<br />

2000 2001 2002 2003 2004 2005<br />

Basis: Median of per<strong>for</strong>mance-rated suppliers; f<strong>in</strong>ancial per<strong>for</strong>mance of <strong>the</strong> 13 biggest OEMs (2005 FC <strong>for</strong> Nissan and Toyota)<br />

Source: <strong>Roland</strong> <strong>Berger</strong>/Rothschild Supplier Database 2006<br />

MUC-81010-729-01-02-E<br />

4


Profitability of suppliers headquartered <strong>in</strong> North America decl<strong>in</strong>ed.<br />

Western Europe stable at high level and Japan on <strong>the</strong> rise<br />

Profitability of automotive suppliers by region [ROCE %]<br />

0.0<br />

-3.6<br />

12.6 12.6<br />

12.9<br />

9.3<br />

Western Europe<br />

North America<br />

-6.8<br />

16.5<br />

9.7<br />

Ch<strong>in</strong>a<br />

+3.2<br />

11.3<br />

8.1<br />

Japan<br />

+0.5<br />

0.0<br />

14.4 14.4<br />

10.0 10.5<br />

Asia o<strong>the</strong>r 1)<br />

2000 2005<br />

1) Ma<strong>in</strong>ly South Korea suppliers<br />

Basis: Median of per<strong>for</strong>mance-rated suppliers<br />

RoW<br />

Source: <strong>Roland</strong> <strong>Berger</strong>/Rothschild Supplier Database 2006<br />

MUC-81010-729-01-02-E<br />

5


Medium-sized and large suppliers achieved a higher profitability <strong>in</strong><br />

2005 than both <strong>the</strong>ir small and very large competitors<br />

Profitability of automotive suppliers by company size, 2005 [ROCE %]<br />

Revenue<br />

[EUR m]<br />

10,000<br />

Change<br />

'05 vs. '00<br />

-1.6<br />

0.0<br />

+1.4 +3.2<br />

+4.0<br />

+0.6 0.7<br />

16.7<br />

Average<br />

11.3<br />

8.4<br />

9.5<br />

12.4<br />

13.1<br />

12.6<br />

11.1<br />

Basis: Median of per<strong>for</strong>mance-rated suppliers<br />

Source: <strong>Roland</strong> <strong>Berger</strong>/Rothschild Supplier Database 2006<br />

MUC-81010-729-01-02-E<br />

6


We have identified a group of ~50 suppliers significantly outper<strong>for</strong>m<strong>in</strong>g<br />

<strong>the</strong> market <strong>in</strong> terms of revenue <strong>growth</strong> and profitability<br />

F<strong>in</strong>ancial per<strong>for</strong>mance by supplier 2000-2005<br />

Revenue <strong>growth</strong> 1) [CAGR %]<br />

ROCE Avg. 2000-2005 1) [%]<br />

ROCE 2005 [%]<br />

16.3<br />

17.3<br />

10.3<br />

10.4<br />

2.9x<br />

11.3<br />

3.1x<br />

7.0<br />

3.4x<br />

5.7<br />

5.5<br />

3.0<br />

Top<br />

per<strong>for</strong>mer<br />

Industry<br />

Low<br />

per<strong>for</strong>mer<br />

Top<br />

per<strong>for</strong>mer<br />

Industry<br />

Low<br />

per<strong>for</strong>mer<br />

Top<br />

per<strong>for</strong>mer<br />

Industry<br />

Low<br />

per<strong>for</strong>mer<br />

1) If 2000 or 2005 figures are not available, 2001 and 2004 figures are used respectively<br />

Basis: Median of per<strong>for</strong>mance-rated suppliers<br />

Source: <strong>Roland</strong> <strong>Berger</strong>/Rothschild Supplier Database 2006<br />

MUC-81010-729-01-02-E<br />

7


These “top per<strong>for</strong>mers” applied – on average – different strategies<br />

than <strong>the</strong>ir low per<strong>for</strong>m<strong>in</strong>g peers<br />

<strong>Strategies</strong> of top per<strong>for</strong>mers<br />

Revenue structure<br />

Operat<strong>in</strong>g cost<br />

Balance sheet structure<br />

Qualitative aspects<br />

1<br />

Focused product<br />

portfolio<br />

5<br />

Consequent use<br />

of low cost<br />

locations<br />

9<br />

Excellence <strong>in</strong><br />

work<strong>in</strong>g capital<br />

management<br />

11<br />

Stable<br />

management<br />

structures<br />

2<br />

Broad customer<br />

base<br />

6<br />

Selective R&D<br />

spend<strong>in</strong>g<br />

10<br />

F<strong>in</strong>ancial flexibility<br />

through reduced<br />

gear<strong>in</strong>g<br />

12<br />

Lean and customer<br />

focused<br />

organization<br />

3 Relatively low<br />

share of “Big 3”<br />

revenues<br />

7<br />

High value added<br />

per employee<br />

4<br />

Globally diversified<br />

revenue split<br />

8<br />

Above-average<br />

<strong>in</strong>vestment<br />

activities<br />

MUC-81010-729-01-02-E<br />

8


Authors of this study<br />

<strong>Roland</strong> <strong>Berger</strong> Strategy Consultants<br />

Marcus Berret<br />

Partner<br />

+49 89 9230-8737<br />

marcus_berret@de.rolandberger.com<br />

Rothschild<br />

Thomas Kästele<br />

Director<br />

+49 69 2998-8435<br />

thomas.kaestele@rothschild.de<br />

Ralf Kalmbach<br />

Partner<br />

+49 89 9230-8669<br />

ralf_kalmbach@de.rolandberger.com<br />

Michael Bälz<br />

Director<br />

+49 69 2998-8446<br />

michael.baelz@rothschild.de<br />

Felix Mogge<br />

Senior Consultant<br />

+49 89 9230-8346<br />

felix_mogge@de.rolandberger.com<br />

Hannes Kaltenbrunner<br />

Analyst<br />

+49 69 2998-8493<br />

hannes.kaltenbrunner@rothschild.de<br />

Victor Silveira Camargos<br />

Consultant<br />

+49 89 9230-8469<br />

victor_camargos@de.rolandberger.com<br />

MUC-81010-729-01-02-E<br />

9

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