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TO 00-25-172 - Robins Air Force Base

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<strong>TO</strong> <strong>00</strong>-<strong>25</strong>-<strong>172</strong><br />

4.24 HYDRAZINE HANDLING PROCEDURES FOR<br />

F-16 AND U-2 AIRCRAFT IN-FLIGHT EMERGEN-<br />

CIES.<br />

If an F-16 or U-2 aircraft develops an in-flight emergency, it<br />

may have to land at an airfield not equipped for F-16 or U-2<br />

maintenance/servicing. In these situations, the Emergency<br />

Power Unit (EPU) or Emergency Starting System (ESS) will<br />

be secured to prevent inadvertent ground firing. Turnaround<br />

support for the EPU or ESS will be provided by the home<br />

base or by the nearest base with EPU/ESS support capability.<br />

The F-16 is equipped with a highly reliable and quickly<br />

responsive method of developing emergency electrical and<br />

hydraulic power. A monopropellant (hydrazine) powered<br />

EPU is on board the F-16 aircraft for this purpose. The U-2<br />

is equipped with a highly reliable method of starting the<br />

engine in flight, should it stall. A monopropellant (hydrazine)<br />

powered ESS is on board the U-2 aircraft for this purpose.<br />

Hydrazine, referred to as H-70 (30 percent water and<br />

70 percent hydrazine), is highly toxic, corrosive, and considered<br />

a Class III C combustible in terms of AFMAN 91-201.<br />

Definite hazards are associated with H-70 and shall require<br />

unique support from qualified home base personnel. The F-16<br />

or U-2 pilot is thoroughly knowledgeable of the peculiar<br />

requirements associated with H-70. Non F-16 or U-2 bases<br />

shall require support from home bases for recovery of F-16<br />

or U-2 aircraft with an activated EPU or ESS as follows:<br />

a. General Guidance for Recovery, Isolation, and Support<br />

of <strong>Air</strong>craft After In-Flight Operation of the EPU. Inflight<br />

operation of the EPU, as the result of electrical,<br />

hydraulic, or engine failure will normally result in the<br />

declaration of an IFE. Declaration of an IFE, for these<br />

reasons, is a positive indication that the EPU has operated<br />

in the hydrazine mode. After landing, the aircraft<br />

shall be taxied clear of active runway(s) into an area of<br />

isolation, pending hydrazine system integrity (H-70<br />

leaks/spill) check.<br />

b. At non F-16 or U-2 bases, the pilot, local base Bioenvironmental<br />

Engineer (BEE), and fire department personnel<br />

shall conduct a system integrity check as follows:<br />

(1) Inspect the EPU overboard vent line (located at<br />

the lower fuselage, center of Main Landing Gear<br />

(MLG) doors at forward most portion), the area<br />

surrounding the EPU compartment, and the<br />

ground beneath for hydrazine leakage (clear oily<br />

liquid).<br />

(2) Inspect the area around the ESS to include the<br />

H-70 detector pellet for evidence of leakage, and<br />

the ground beneath for hydrazine leakage (clear<br />

oily liquid).<br />

Due to the toxic characteristics of hydrazine, personnel<br />

testing liquids for confirmation of hydrazine<br />

shall be equipped with self-contained breathing<br />

apparatus as well as apron, gloves, and boots.<br />

Failure to comply with this warning could result<br />

in personal injury or death.<br />

(3) Fire department personnel, equipped in full PPE,<br />

or equivalent may use Micro-Essential Laboratories<br />

litmus (pH) paper, catalog number 46, located<br />

in the map case in the cockpit of each F-16 or<br />

U-2, to determine if the suspect liquid is in fact<br />

hydrazine. If the litmus paper turns purple, assume<br />

the liquid is hydrazine.<br />

(4) If no leak is noted or a leak is confirmed as not<br />

hydrazine, as determined above, the pilot will<br />

contact home base and request turnaround instructions.<br />

4.<strong>25</strong> TRANSIENT F-16 BASES/U-2 ENROUTE SUP-<br />

PORT.<br />

Transient support will involve only confirmation of the status<br />

of the EPU or ESS system (leaking or not leaking) and,<br />

if leaking, isolation and containment to minimize harmful<br />

effects of hydrazine.<br />

a. <strong>Air</strong> <strong>Force</strong> <strong>Base</strong>s - Leaking EPUs or ESSs will be<br />

treated like hazardous chemical spills and handled accordingly.<br />

b. Civilian <strong>Air</strong>ports/Fields - The aircraft pilot will inform<br />

local authorities of the hydrazine leak and advise caution<br />

in approaching the aircraft and recommend being<br />

handled as a hazardous chemical spill.<br />

4.26 HYDRAULIC AND OIL SERVICING.<br />

In addition to the requirements outlined in aircraft -2 technical<br />

orders, the following shall apply to hydraulic/oil servicing<br />

of aircraft.<br />

a. Servicing Equipment.<br />

(1) Avoid spilling oil or hydraulic fluid on aircraft or<br />

maintenance stands.<br />

(2) Hand operated hydraulic and oil-servicing carts<br />

need not be grounded during servicing operations.<br />

4-21

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