TO 35-1-3 - Robins Air Force Base

TO 35-1-3
TABLE OF CONTENTS - Continued
Chapter Page Chapter Page
2.1.8 Cleaning of Non-metal Parts Prior to
Painting . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2.1.8.1 Composites . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2.1.8.2 Plastics . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2.1.9 Cleaning of Electrical Parts . . . . . . . . . . . 2-14
2.1.10 Preparation of SE for Cleaning. . . . . . . . . 2-15
2.1.11 Cleaning of Engine Components and
Enclosures . . . . . . . . . . . . . . . . . . . . . . 2-15
2.2 MECHANICAL CLEANING . . . . . . . . . 2-16
2.2.1 General Information . . . . . . . . . . . . . . . . . 2-16
2.2.2 Coating Removal on Composite
Surfaces. . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2.2.3 Coating Removal on Metallic
Surfaces. . . . . . . . . . . . . . . . . . . . . . . . . 2-17
2.2.4 Grinding . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
2.2.5 Wire Brushing. . . . . . . . . . . . . . . . . . . . . . 2-17
2.2.6 High-Pressure Water (HPW) Paint
Removal Method. . . . . . . . . . . . . . . . . . 2-17
2.2.6.1 Authorized HPW Equipment . . . . . . . . . . 2-18
2.2.6.2 Training Requirements . . . . . . . . . . . . . . . 2-19
2.2.6.3 Personnel and Equipment Preparation
Prior to HPW . . . . . . . . . . . . . . . . . . . . 2-19
2.2.6.4 HPW Paint Removal Operation . . . . . . . . 2-19
2.2.6.5 Post HPW Paint Removal Cleaning . . . . . 2-19
3 PAINTING, SEALING, CORROSION
PREVENTIVE COMPOUND
APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 DEFINITION OF EXPOSURE . . . . . . . . . 3-1
3.3 REQUIREMENTS FOR PAINTING -
FIELD LEVEL . . . . . . . . . . . . . . . . . . . . 3-1
3.3.1 Corrosion Control Scoring Program and
Complete Repainting Criteria . . . . . . . . . 3-1
3.3.2 Abrasive Blasting . . . . . . . . . . . . . . . . . . . . 3-2
3.3.3 Temporary Coating Repairs . . . . . . . . . . 3-2.1
3.3.4 Touch-up Primer . . . . . . . . . . . . . . . . . . . 3-2.1
3.4 REQUIREMENTS FOR PAINTING -
DEPOT LEVEL AND
CONTRACTOR SUPPORT. . . . . . . . 3-2.1
3.4.1 Corrosion Rework Determination. . . . . . 3-2.1
3.4.2 Contractor Compliance . . . . . . . . . . . . . . 3-2.2
3.5 AUTHORIZED COLORS, SEMPENS,
AND MATERIALS . . . . . . . . . . . . . . 3-2.2
3.5.1 SE Standardized Colors . . . . . . . . . . . . . 3-2.2
3.5.2 SE Standard Topcoat . . . . . . . . . . . . . . . 3-2.2
3.5.3 Authorized Colors for Liquid Oxygen,
Nitrogen Storage Carts and Tanks . . . 3-4.1
3.5.4 Passenger or Loading Ramps . . . . . . . . . 3-4.1
3.5.5 Presidential Support Equipment and
USAF Demo Team . . . . . . . . . . . . . . . 3-4.1
3.6 CORROSION TREATMENT FOR
STEEL CABLES . . . . . . . . . . . . . . . . 3-4.1
3.7 PIANO TYPE HINGES . . . . . . . . . . . . . 3-4.1
3.8 MATING SURFACES PROTECTION
REQUIREMENTS . . . . . . . . . . . . . . . 3-4.1
3.8.1 Mating Surfaces - Bare Steel . . . . . . . . . 3-4.1
3.8.2 Mating Surfaces - All Other Metals . . . . 3-4.1
3.8.3 Sealers and Sealant Usage . . . . . . . . . . . 3-4.1
3.9 ACOUSTICAL MATERIAL
PRECAUTIONS. . . . . . . . . . . . . . . . . . . 3-6
3.9.1 Coustifoam PUI and AF . . . . . . . . . . . . . . . 3-6
3.9.2 Nonmetallic Fastener . . . . . . . . . . . . . . . . . 3-6
3.10 DRAINAGE . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.10.1 Fluid Collection Points . . . . . . . . . . . . . . . . 3-6
3.10.2 Modifying Fluid Collection Points . . . . . . . 3-6
3.11 MAINTENANCE STAND RAILS
AND RAIL HOLDERS . . . . . . . . . . . . . 3-7
3.11.1 Drain Holes . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3.11.2 Drain Hole Corrosion Prevention and
Treatment . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3.12 HOLLOW STRUCTURAL
MEMBERS. . . . . . . . . . . . . . . . . . . . . . . 3-7
3.12.1 Drainage for Closed Hollow Members,
When Open Drain Holes are Possible. . . 3-7
3.12.2 Drainage for Closed Hollow Members,
When Open Drain Holes are Not
Possible . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3.13 CORROSION PREVENTIVE
COMPOUNDS (CPC) . . . . . . . . . . . . . . 3-8
3.13.1 MIL-PRF-81309 . . . . . . . . . . . . . . . . . . . . . 3-8
3.13.2 MIL-DTL-85054. . . . . . . . . . . . . . . . . . . . . 3-9
3.13.3 MIL-PRF-16173 CPC Solvent Cutback,
Cold Application. . . . . . . . . . . . . . . . . . . 3-9
3.13.4 MIL-PRF-63460 Lubricant, Cleaner, and
Preservative for Weapons and
Weapon Systems. . . . . . . . . . . . . . . . . . . 3-9
3.13.5 MIL-L-87177 Lubricants, Water
Displacing . . . . . . . . . . . . . . . . . . . . . . . . 3-9
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