TO 35-1-3 - Robins Air Force Base
TO 35-1-3 - Robins Air Force Base
TO 35-1-3 - Robins Air Force Base
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<strong>TO</strong> <strong>35</strong>-1-3<br />
TABLE OF CONTENTS - Continued<br />
Chapter Page Chapter Page<br />
2.1.8 Cleaning of Non-metal Parts Prior to<br />
Painting . . . . . . . . . . . . . . . . . . . . . . . . . 2-14<br />
2.1.8.1 Composites . . . . . . . . . . . . . . . . . . . . . . . . 2-14<br />
2.1.8.2 Plastics . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14<br />
2.1.9 Cleaning of Electrical Parts . . . . . . . . . . . 2-14<br />
2.1.10 Preparation of SE for Cleaning. . . . . . . . . 2-15<br />
2.1.11 Cleaning of Engine Components and<br />
Enclosures . . . . . . . . . . . . . . . . . . . . . . 2-15<br />
2.2 MECHANICAL CLEANING . . . . . . . . . 2-16<br />
2.2.1 General Information . . . . . . . . . . . . . . . . . 2-16<br />
2.2.2 Coating Removal on Composite<br />
Surfaces. . . . . . . . . . . . . . . . . . . . . . . . . 2-16<br />
2.2.3 Coating Removal on Metallic<br />
Surfaces. . . . . . . . . . . . . . . . . . . . . . . . . 2-17<br />
2.2.4 Grinding . . . . . . . . . . . . . . . . . . . . . . . . . 2-17<br />
2.2.5 Wire Brushing. . . . . . . . . . . . . . . . . . . . . . 2-17<br />
2.2.6 High-Pressure Water (HPW) Paint<br />
Removal Method. . . . . . . . . . . . . . . . . . 2-17<br />
2.2.6.1 Authorized HPW Equipment . . . . . . . . . . 2-18<br />
2.2.6.2 Training Requirements . . . . . . . . . . . . . . . 2-19<br />
2.2.6.3 Personnel and Equipment Preparation<br />
Prior to HPW . . . . . . . . . . . . . . . . . . . . 2-19<br />
2.2.6.4 HPW Paint Removal Operation . . . . . . . . 2-19<br />
2.2.6.5 Post HPW Paint Removal Cleaning . . . . . 2-19<br />
3 PAINTING, SEALING, CORROSION<br />
PREVENTIVE COMPOUND<br />
APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1<br />
3.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . 3-1<br />
3.2 DEFINITION OF EXPOSURE . . . . . . . . . 3-1<br />
3.3 REQUIREMENTS FOR PAINTING -<br />
FIELD LEVEL . . . . . . . . . . . . . . . . . . . . 3-1<br />
3.3.1 Corrosion Control Scoring Program and<br />
Complete Repainting Criteria . . . . . . . . . 3-1<br />
3.3.2 Abrasive Blasting . . . . . . . . . . . . . . . . . . . . 3-2<br />
3.3.3 Temporary Coating Repairs . . . . . . . . . . 3-2.1<br />
3.3.4 Touch-up Primer . . . . . . . . . . . . . . . . . . . 3-2.1<br />
3.4 REQUIREMENTS FOR PAINTING -<br />
DEPOT LEVEL AND<br />
CONTRAC<strong>TO</strong>R SUPPORT. . . . . . . . 3-2.1<br />
3.4.1 Corrosion Rework Determination. . . . . . 3-2.1<br />
3.4.2 Contractor Compliance . . . . . . . . . . . . . . 3-2.2<br />
3.5 AUTHORIZED COLORS, SEMPENS,<br />
AND MATERIALS . . . . . . . . . . . . . . 3-2.2<br />
3.5.1 SE Standardized Colors . . . . . . . . . . . . . 3-2.2<br />
3.5.2 SE Standard Topcoat . . . . . . . . . . . . . . . 3-2.2<br />
3.5.3 Authorized Colors for Liquid Oxygen,<br />
Nitrogen Storage Carts and Tanks . . . 3-4.1<br />
3.5.4 Passenger or Loading Ramps . . . . . . . . . 3-4.1<br />
3.5.5 Presidential Support Equipment and<br />
USAF Demo Team . . . . . . . . . . . . . . . 3-4.1<br />
3.6 CORROSION TREATMENT FOR<br />
STEEL CABLES . . . . . . . . . . . . . . . . 3-4.1<br />
3.7 PIANO TYPE HINGES . . . . . . . . . . . . . 3-4.1<br />
3.8 MATING SURFACES PROTECTION<br />
REQUIREMENTS . . . . . . . . . . . . . . . 3-4.1<br />
3.8.1 Mating Surfaces - Bare Steel . . . . . . . . . 3-4.1<br />
3.8.2 Mating Surfaces - All Other Metals . . . . 3-4.1<br />
3.8.3 Sealers and Sealant Usage . . . . . . . . . . . 3-4.1<br />
3.9 ACOUSTICAL MATERIAL<br />
PRECAUTIONS. . . . . . . . . . . . . . . . . . . 3-6<br />
3.9.1 Coustifoam PUI and AF . . . . . . . . . . . . . . . 3-6<br />
3.9.2 Nonmetallic Fastener . . . . . . . . . . . . . . . . . 3-6<br />
3.10 DRAINAGE . . . . . . . . . . . . . . . . . . . . . . . . 3-6<br />
3.10.1 Fluid Collection Points . . . . . . . . . . . . . . . . 3-6<br />
3.10.2 Modifying Fluid Collection Points . . . . . . . 3-6<br />
3.11 MAINTENANCE STAND RAILS<br />
AND RAIL HOLDERS . . . . . . . . . . . . . 3-7<br />
3.11.1 Drain Holes . . . . . . . . . . . . . . . . . . . . . . . . . 3-7<br />
3.11.2 Drain Hole Corrosion Prevention and<br />
Treatment . . . . . . . . . . . . . . . . . . . . . . . . 3-7<br />
3.12 HOLLOW STRUCTURAL<br />
MEMBERS. . . . . . . . . . . . . . . . . . . . . . . 3-7<br />
3.12.1 Drainage for Closed Hollow Members,<br />
When Open Drain Holes are Possible. . . 3-7<br />
3.12.2 Drainage for Closed Hollow Members,<br />
When Open Drain Holes are Not<br />
Possible . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7<br />
3.13 CORROSION PREVENTIVE<br />
COMPOUNDS (CPC) . . . . . . . . . . . . . . 3-8<br />
3.13.1 MIL-PRF-81309 . . . . . . . . . . . . . . . . . . . . . 3-8<br />
3.13.2 MIL-DTL-85054. . . . . . . . . . . . . . . . . . . . . 3-9<br />
3.13.3 MIL-PRF-16173 CPC Solvent Cutback,<br />
Cold Application. . . . . . . . . . . . . . . . . . . 3-9<br />
3.13.4 MIL-PRF-63460 Lubricant, Cleaner, and<br />
Preservative for Weapons and<br />
Weapon Systems. . . . . . . . . . . . . . . . . . . 3-9<br />
3.13.5 MIL-L-87177 Lubricants, Water<br />
Displacing . . . . . . . . . . . . . . . . . . . . . . . . 3-9<br />
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