Chemical Hygiene Plan - Queensborough Community College ...

Chemical Hygiene Plan - Queensborough Community College ... Chemical Hygiene Plan - Queensborough Community College ...

05.06.2014 Views

22.4.4 Return of Cylinders Ensure that you have an S.O.P. in place for the management of cylinders and lecture bottles, especially in terms of their disposal when they become exhausted. Firstly, make sure that all cylinders and lecture bottles are labeled and included in your chemical inventory. Disposal of cylinders and lecture bottles is expensive, especially if the contents are unknown. Before you place an order for a cylinder or lecture bottle, determine if the manufacturer will take back the cylinder or lecture bottle when it becomes empty. If at all possible, only order from manufacturers who will accept cylinders or lecture bottles for return. 22.4.5 Hazards of Specific Gases 1) Inert Gases • Examples: Helium, Argon, Nitrogen • Can cause asphyxiation by displacing the air necessary for the support of life. • Cryogens are capable of causing freezing burns, frostbite, and destruction of tissue. 2) Cryogenic Liquids • Cryogenic liquids are extremely cold and their vapors can rapidly freeze human tissue. • Boiling and splashing will occur when the cryogen contacts warm objects. • Can cause common materials such as plastic and rubber to become brittle and fracture under stress. • Liquid to gas expansion ratio: one volume of liquid will vaporize and expand to about 700 times that volume, as a gas, and thus can build up tremendous pressures in a closed system. Therefore dispensing areas need to be well ventilated. Avoid storing cryogenics in cold rooms, environmental chambers, and other areas with poor ventilation. If necessary, install an oxygen monitor/oxygen deficiency alarm and/or toxic gas monitor before working these materials in confined areas. 3) Oxidizers • Examples: Oxygen, Chlorine • Oxidizers vigorously accelerate combustion; therefore keep away from all flammable and organic materials. Greasy and oily materials should never be stored around oxygen. Oil or grease should never be applied to fittings or connectors. 4) Flammable Gases • Examples: Methane, Propane, Hydrogen, Acetylene • Flammable gases present serious fire and explosion hazards. According to New York City Code, flammable gases shall not be stored in any laboratory unit “where there is not an on-going operation requiring their use. On-going operations shall allow storage of flammable gases sufficient to meet the operating requirements of the equipment in that laboratory unit plus and equal reserve.” “Operating requirements” is defined as the amount needed for one semester. 129

Therefore, when counting an “equal reserve”, a laboratory should never possess at any time more flammable gas than can be exhausted in two semesters. New York City Code also requires that flammable gases within laboratory settings be stored in accordance with the following table: Area of Laboratory in square feet** up to 500 sq. ft. per additional 100 sq. ft Maximum per Laboratory Unit Maximum Capacity 9.24 1.54 15.4 **Water container capacity • Do not store near open flames or other sources of ignition. • Cylinders containing Acetylene should never be stored on their side. • Flammable gases are easily ignited by heat, sparks, or flames, and may form explosive mixtures with air. Vapors from liquefied gas often are heavier than air, and may spread along ground and travel to a source of ignition and result in a flashback fire. 5) Corrosive Gases • Examples: Chlorine, Hydrogen Chloride, Ammonia • There can be an accelerated corrosion of materials in the presence of moisture. • Corrosive gases readily attack the skin, mucous membranes, and eyes. Some corrosive gases are also toxic. • Due to the corrosive nature of the gases, corrosive cylinders should only be kept on hand for 6 months (up to one year maximum). Only order the smallest size needed for your experiments. 6) Poison Gases • Examples: Arsine, Phosphine, Phosgene • Poison gases are extremely toxic and present a serious hazard to laboratory staff. • Poisonous gases require special ventilation systems and equipment and must only be used by properly trained experts. There are also special building code regulations that must be followed with regard to quantities kept on hand and storage. • Consult your EHSO before purchasing poisonous gases. 22.5 Battery Charging Lead acid batteries contain corrosive liquids and also generate Hydrogen gas during charging which poses an explosion hazard. The following guidelines should be followed for battery charging areas: • A “No smoking” sign should be posted. 130

Therefore, when counting an “equal reserve”, a laboratory should never possess at<br />

any time more flammable gas than can be exhausted in two semesters. New York<br />

City Code also requires that flammable gases within laboratory settings be stored<br />

in accordance with the following table:<br />

Area of Laboratory<br />

in square feet**<br />

up to 500 sq. ft. per additional<br />

100 sq. ft<br />

Maximum per<br />

Laboratory Unit<br />

Maximum Capacity 9.24 1.54 15.4<br />

**Water container capacity<br />

• Do not store near open flames or other sources of ignition.<br />

• Cylinders containing Acetylene should never be stored on their side.<br />

• Flammable gases are easily ignited by heat, sparks, or flames, and may form<br />

explosive mixtures with air. Vapors from liquefied gas often are heavier than air,<br />

and may spread along ground and travel to a source of ignition and result in a<br />

flashback fire.<br />

5) Corrosive Gases<br />

• Examples: Chlorine, Hydrogen Chloride, Ammonia<br />

• There can be an accelerated corrosion of materials in the presence of moisture.<br />

• Corrosive gases readily attack the skin, mucous membranes, and eyes. Some<br />

corrosive gases are also toxic.<br />

• Due to the corrosive nature of the gases, corrosive cylinders should only be kept<br />

on hand for 6 months (up to one year maximum). Only order the smallest size<br />

needed for your experiments.<br />

6) Poison Gases<br />

• Examples: Arsine, Phosphine, Phosgene<br />

• Poison gases are extremely toxic and present a serious hazard to laboratory staff.<br />

• Poisonous gases require special ventilation systems and equipment and must only<br />

be used by properly trained experts. There are also special building code<br />

regulations that must be followed with regard to quantities kept on hand and<br />

storage.<br />

• Consult your EHSO before purchasing poisonous gases.<br />

22.5 Battery Charging<br />

Lead acid batteries contain corrosive liquids and also generate Hydrogen gas during charging<br />

which poses an explosion hazard. The following guidelines should be followed for battery<br />

charging areas:<br />

• A “No smoking” sign should be posted.<br />

130

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