3UF5 SIMOCODE-DP System Motor Protection and Control Device
3UF5 SIMOCODE-DP System Motor Protection and Control Device 3UF5 SIMOCODE-DP System Motor Protection and Control Device
s 3UF5 SIMOCODE-DP System Motor Protection and Control Device
- Page 2 and 3: Contents Page The 3UF5 SIMOCODE-DP
- Page 4 and 5: Thermistor-Type Motor Protection Wi
- Page 6 and 7: If the automatic level switches to
- Page 8 and 9: Communication - PROFIBUS-DP PC or P
- Page 10 and 11: Simple Start-Up PC or PU with Win-S
- Page 12 and 13: Price Advantage with SIMOCODE-DP Fi
- Page 14 and 15: Modular Device Configuration The mo
- Page 16 and 17: SIVACON - The Communications-Capabl
- Page 18 and 19: Rated operating current (Switching
- Page 20: www.ad.siemens.de Automation and Dr
s<br />
<strong>3UF5</strong> <strong>SIMOCODE</strong>-<strong>DP</strong> <strong>System</strong> <strong>Motor</strong><br />
<strong>Protection</strong> <strong>and</strong> <strong>Control</strong> <strong>Device</strong>
Contents<br />
Page<br />
The <strong>3UF5</strong> <strong>SIMOCODE</strong>-<strong>DP</strong> <strong>System</strong> 3<br />
Thermistor-Type <strong>Motor</strong> <strong>Protection</strong><br />
Without Compromise 4<br />
Wide Scope of <strong>Control</strong> Functions 5<br />
Extensive Diagnostics 7<br />
Communication – PROFIBUS-<strong>DP</strong> 8<br />
Exchange of Data 10<br />
Simple Start-Up 12<br />
Price Advantage with <strong>SIMOCODE</strong>-<strong>DP</strong> 14<br />
Modular <strong>Device</strong> Configuration 16<br />
SIVACON –<br />
The Communications-Capable<br />
Low-Voltage Switchgear 18<br />
Technical Specifications 19<br />
2
The <strong>3UF5</strong> <strong>SIMOCODE</strong>-<strong>DP</strong> <strong>System</strong><br />
There is less <strong>and</strong> less time in between<br />
ordering <strong>and</strong> the start-up of<br />
a system – however, the requirements<br />
made on motor feeders are<br />
increasing. A system should, for<br />
example, be compact, intelligent<br />
<strong>and</strong> powerful. Every motor has<br />
optimum protection, the scope of<br />
wiring is as small as possible <strong>and</strong><br />
spares must not mean high storage<br />
costs.<br />
To meet all these requirements, the<br />
system designer has to have extensive<br />
knowledge of the complete range of<br />
low-voltage switchgear. The new<br />
communications-capable<br />
<strong>SIMOCODE</strong>®-<strong>DP</strong> <strong>3UF5</strong>0 – Siemens<br />
<strong>Motor</strong> <strong>Protection</strong> <strong>and</strong> <strong>Control</strong> <strong>Device</strong> -<br />
Decentralised Peripherals – makes life<br />
easier for the system designer.<br />
<strong>SIMOCODE</strong>-<strong>DP</strong> is a tried <strong>and</strong><br />
tested system<br />
<strong>SIMOCODE</strong> 3UF10/20 devices have<br />
been in use all over the world for more<br />
than five years. They protect <strong>and</strong><br />
control motors for the chemical, oil <strong>and</strong><br />
gas industry. <strong>Motor</strong>s with heavy<br />
starting duty as used in paper, cement<br />
<strong>and</strong> metal production for example are<br />
no problem for <strong>SIMOCODE</strong>.<br />
<strong>SIMOCODE</strong> also helps ensure that<br />
high-availability systems such as coal,<br />
gas <strong>and</strong> hydro electric plants run<br />
around the clock. <strong>SIMOCODE</strong> provides<br />
the communication between the<br />
master level <strong>and</strong> the automation level<br />
via the PROFIBUS®-FMS/SINEC®-L2-<br />
bus.<br />
The new <strong>SIMOCODE</strong>-<strong>DP</strong> <strong>3UF5</strong>0 with<br />
integrated PROFIBUS-<strong>DP</strong> interface has<br />
established itself worldwide in a short<br />
time span. It protects <strong>and</strong> controls for<br />
example Cement <strong>and</strong> Petrochemical<br />
industries in Malaysia; Paper,<br />
Chemical, Textile, Steel, Gas <strong>and</strong><br />
Waterwork plants in Europe; Chemical<br />
plants in South Africa; Food <strong>and</strong><br />
Consumergoods industries in South<br />
America <strong>and</strong> like the Steel industry in<br />
North America will soon be installed in<br />
a Steel plant in Australia.<br />
The new <strong>SIMOCODE</strong>-<strong>DP</strong> <strong>3UF5</strong>0 is<br />
based on the tried <strong>and</strong> tested<br />
<strong>SIMOCODE</strong> 3UF10/20. In addition to<br />
the existing control functions, such as<br />
direct-, reversing-, star-delta starters,<br />
there is now the possibilty to<br />
implement user-specific controls by<br />
using the freely assignable inputs <strong>and</strong><br />
outputs <strong>and</strong> the built-in truth tables,<br />
timers <strong>and</strong> counters.<br />
The existing motor protection<br />
functions (overload, phase failure <strong>and</strong><br />
current imbalance detection) have<br />
been supplemented by thermistor<br />
motor protection <strong>and</strong> earth-fault<br />
monitoring.<br />
Supervisory level<br />
Master computer<br />
<strong>Control</strong> level<br />
Automation level<br />
ETHERNET<br />
PROFIBUS-<strong>DP</strong><br />
PLC e.g.<br />
SIMATIC<br />
K1 K2 K3<br />
K4<br />
Communicationscapable<br />
low-voltage<br />
switchgear<br />
<strong>SIMOCODE</strong>-<strong>DP</strong><br />
<strong>Motor</strong><br />
<strong>Motor</strong><br />
<strong>Motor</strong><br />
Field level<br />
Fans<br />
Conveyor<br />
belt<br />
Fans<br />
3
Thermistor-Type <strong>Motor</strong> <strong>Protection</strong><br />
Without Compromise<br />
Electrical equipment such as AC<br />
motors <strong>and</strong> transformers need<br />
protection against excessive heating.<br />
Unbalanced current consumption,<br />
phase failure or a stalled rotor are<br />
some of the possible causes of<br />
overloading.<br />
Overload protection<br />
<strong>SIMOCODE</strong>-<strong>DP</strong> protects the load,<br />
independent of the automation level,<br />
against overload, phase failure <strong>and</strong><br />
current imbalance. The <strong>3UF5</strong>0 basic<br />
unit can also be used as an<br />
autonomous, solid-state overload relay<br />
for motor protection.<br />
Finely adjustable adaptation to<br />
start-up conditions<br />
It is possible to select a tripping class<br />
in six steps from CLASS 5 to CLASS<br />
30. The tripping time can be finely<br />
adjusted to the start-up conditions –<br />
<strong>and</strong> the utilisation of the motors can<br />
be optimised.<br />
Built-in thermistor motor protection<br />
Thermistor motor protection is used for<br />
the thermal protection of motors. The<br />
temperature is measured directly at<br />
the motor windings via a PTC or NTC<br />
thermistor detector <strong>and</strong> is evaluated by<br />
<strong>SIMOCODE</strong>-<strong>DP</strong>.␣ No additional<br />
evaluation devices are required, thus<br />
saving space in the switchboard.<br />
Apart from binary thermistor detectors,<br />
<strong>SIMOCODE</strong>-<strong>DP</strong> also evaluates<br />
analogous (KTY) thermistor detectors.<br />
KTY detectors incorporate a resistance<br />
curve which rises linearly with the<br />
temperature. Therefore, a warning <strong>and</strong><br />
a tripping threshold can be set in the<br />
<strong>SIMOCODE</strong>-<strong>DP</strong>.<br />
A considerable advantage.<br />
For motors with a thermally critical<br />
rotor, e.g. slipring <strong>and</strong> squirrel-cage<br />
motors with increased power, the combination<br />
of thermistor-type motor protection<br />
<strong>and</strong> electronically delayed overload<br />
relay offers full thermal protection –<br />
thermistor-type motor protection.<br />
Earth fault monitoring<br />
always available<br />
This protective function is also offered<br />
by the <strong>SIMOCODE</strong>-<strong>DP</strong> communications-capable<br />
motor protection <strong>and</strong><br />
control device. The internal earth fault<br />
detection can be activated in addition<br />
to the thermistor evaluation.<br />
4<br />
For motors with 3-wire connection,<br />
fault currents which exceed the<br />
current setting I e (during nominal<br />
operation) by 30% can be detected<br />
with the internal earth fault detection.<br />
The <strong>SIMOCODE</strong>-<strong>DP</strong> system is also<br />
suitable for a precise earth fault<br />
detection. A version is available with<br />
external earth fault detection. By<br />
connecting an external summation<br />
current transformer, fault currents of<br />
0.3 A, 0.5 A <strong>and</strong> 1 A can be detected<br />
for both 3 <strong>and</strong> 4-wire motors.<br />
An additional evaluation device is not<br />
required, <strong>and</strong> the space requirement in<br />
the cubicle is further reduced.<br />
<strong>Protection</strong> against stalled rotors<br />
<strong>Protection</strong> against the stalling of<br />
motors during normal operation is<br />
achieved by a comparison of a settable<br />
current limit.<br />
Resettable everywhere – manual,<br />
remote <strong>and</strong> automatic reset<br />
A reset at the device is implemented<br />
with the Test/Reset button. By connecting<br />
a pushbutton to the inputs, via<br />
PROFIBUS-<strong>DP</strong> or via the Test/Reset<br />
button at the operating module, a<br />
remote reset can be implemented. An<br />
automatic reset can also be<br />
configured.<br />
Reduction of variants by large<br />
setting ranges: 0.25 A – 820 A<br />
A current window from 0.25 A to<br />
820 A is covered using only six units.<br />
This reduces product selection – <strong>and</strong><br />
saves on spares costs.<br />
Tripping characteristics for 3-pole load<br />
Tripping time min<br />
s<br />
120<br />
100<br />
50<br />
20<br />
10<br />
5<br />
2<br />
1<br />
50<br />
20<br />
10<br />
5<br />
2<br />
15<br />
10<br />
Class 5<br />
Class 30<br />
25<br />
20<br />
0.6 1 2 5 10x I e<br />
Tripping current (Mean values)<br />
Tolerance < ± 10%<br />
With a tolerance of less than 10%,<br />
<strong>SIMOCODE</strong>-<strong>DP</strong> has an accurate<br />
tripping curve which guarantees an<br />
optimum utilisation of motors.<br />
Long-term stability also contributes to<br />
the high degree of accuracy.<br />
Cost reduction by built-in current<br />
transformers<br />
Current detection is archieved via three<br />
current transformers which are<br />
integrated in the device. This means that<br />
savings are made three ways – i.e.<br />
space, wiring <strong>and</strong> additional device<br />
requirements.<br />
Easy ‘through feed ‘connection<br />
Feeder cables up to 100 A rating can be<br />
easily connected to the <strong>3UF5</strong>0. The<br />
cables are not terminated to the device,<br />
but are fed through 3 integral conduits<br />
in the device housing –<br />
a major saving in installation time.<br />
<strong>Protection</strong> of motors in the EExe range<br />
The <strong>SIMOCODE</strong>-<strong>DP</strong> system complies<br />
to the regulations for overload<br />
protection of explosion-protected<br />
motors of the „increased safety“ type<br />
EExe DIN EN 50019/ DIN VDE0165,<br />
DIN VDE 0170/0171 <strong>and</strong> to the test<br />
regulations of the Federal Institute for<br />
Physics <strong>and</strong> Technology <strong>and</strong> the test<br />
requirements of the Federal Institute<br />
for Physics <strong>and</strong> Technology No. 3.53-<br />
14605/96.<br />
Tripping characteristics for 2-pole load<br />
min<br />
Tripping time<br />
s<br />
120<br />
100<br />
50<br />
20<br />
10<br />
5<br />
2<br />
1<br />
50<br />
20<br />
10<br />
5<br />
2<br />
15<br />
10<br />
Class 5<br />
Class 30<br />
25<br />
20<br />
0.6 1 2 5 10x I e<br />
Tripping current (Mean values)
Wide Scope of <strong>Control</strong> Functions<br />
With the <strong>SIMOCODE</strong>-<strong>DP</strong> system nine<br />
different control functions can be<br />
implemented:<br />
• Overload relay<br />
• Direct starter<br />
• Reversing starter<br />
• Star-delta starter<br />
• Dahl<strong>and</strong>er<br />
• Pole-changing switch<br />
• Slide valve (Encoder)<br />
• Solenoid valve<br />
• SIKOSTART® 3RW22<br />
(Soft starter)<br />
In addition, permanent or nonmaintained<br />
comm<strong>and</strong> mode can be<br />
set. All control functions can be<br />
implemented using the <strong>3UF5</strong>0 basic<br />
unit. If more than four inputs <strong>and</strong> four<br />
outputs are required, an additional<br />
eight inputs <strong>and</strong> four outputs can be<br />
fitted by using an extension module.<br />
Cost reduction by pre-defined<br />
control functions<br />
In the <strong>SIMOCODE</strong>-<strong>DP</strong>, all necessary<br />
interlocking requirements for the<br />
relevant control function (e.g. with<br />
encoders the undelayed deactivation<br />
of the motor in case of an operation of<br />
the limit or torque switch) are implemented.<br />
This offers major advantages:<br />
• Reducing the dem<strong>and</strong>s put on the<br />
user program in the programmable<br />
controller, i.e. fast planning, fewer<br />
possibilities for errors, shorter<br />
program cycle times<br />
• Time-critical functions of the<br />
motor feeder are independent of<br />
the signal process time in the<br />
automation level <strong>and</strong> on the<br />
communication system.<br />
In addition, run time checks can be set<br />
for the start or stop of motors <strong>and</strong> for<br />
the slide valve control functions in<br />
between the limits.<br />
Safety by operator enable <strong>and</strong><br />
manual/automatic switch-over<br />
In the automatic mode, control<br />
comm<strong>and</strong>s (e.g. ON, OFF) are transmitted<br />
to <strong>SIMOCODE</strong>-<strong>DP</strong> via the bus.<br />
<strong>Control</strong> comm<strong>and</strong>s from the switchgear<br />
cubicle (e.g. of the operating<br />
module) or from the local control<br />
station are only possible in this<br />
operating mode if the corresponding<br />
operator enable comm<strong>and</strong>s have been<br />
set.<br />
3/N/PE~ 50/60 Hz 400/230 V<br />
L1<br />
L2<br />
L3<br />
NPE<br />
Q1<br />
1L1<br />
2L1<br />
1N<br />
2N<br />
F11<br />
Q1<br />
RMT<br />
l ><br />
2<br />
3<br />
-K1 -K2<br />
-K3<br />
Overload<br />
Current imbalance<br />
Phase failure<br />
Thermistor<br />
Earth fault<br />
Blocking protection<br />
Current value detection<br />
1<br />
A1A2 T1T2 1 2 3 4 5<br />
230 V AC<br />
<strong>3UF5</strong>0<br />
PROFIBUS-<strong>DP</strong><br />
6 7 8 9 10 11 B A SPE/PE<br />
Ready<br />
Gen. Fault<br />
Test/<br />
Reset<br />
Switching at the<br />
cubicle door via<br />
the <strong>3UF5</strong>2<br />
operating module<br />
ON<br />
OFF<br />
2<br />
3<br />
ON<br />
OFF<br />
Local<br />
1<br />
1U 1V 1W<br />
M<br />
3~<br />
2W<br />
2U<br />
2V<br />
-K1 -K2<br />
-K3<br />
5
If the automatic level switches to<br />
manual operation, or if local control is<br />
activated by means of a local manual/<br />
automatic key switch, the bus control<br />
comm<strong>and</strong>s are ignored <strong>and</strong> the feeder<br />
can now be exclusively controlled via<br />
the operating module or using the local<br />
control station.<br />
Reduction of failure times by<br />
autonomous operation<br />
In case of system failures on the<br />
communication system, <strong>SIMOCODE</strong>-<br />
<strong>DP</strong> automatically switches to manual<br />
mode.<br />
When this occurs, the load is either<br />
switched OFF or the operating state is<br />
maintained. Further control is possible<br />
using the manual mode.<br />
Downtimes in case of failures in the<br />
automation <strong>and</strong> communication level<br />
are considerably reduced: The process<br />
can still be safely continued locally due<br />
to the autonomous structure of the<br />
<strong>SIMOCODE</strong>-<strong>DP</strong>.<br />
The process can be resumed however<br />
surely by the self-sufficient structure of<br />
the system <strong>SIMOCODE</strong>-<strong>DP</strong> locally.<br />
It means self-sufficient that all<br />
protective relay for motor <strong>and</strong> control<br />
functions are processed independently<br />
of the automation level in the<br />
<strong>SIMOCODE</strong>-<strong>DP</strong>.<br />
Flexibility due to decentralised<br />
signal logic-, delays- <strong>and</strong><br />
conditioning<br />
The great flexibility of the <strong>SIMOCODE</strong>-<br />
<strong>DP</strong> system is especially characterised<br />
by the integrated:<br />
• 3 truth tables<br />
(3 inputs with 1 output each)<br />
• 1 truth table<br />
(5 inputs with 2 outputs)<br />
• 2 timers<br />
(0.5 s...60 min; output behavior:<br />
ON delay, OFF delay, fleeting<br />
NO contact)<br />
• 2 counters<br />
(0...65535)<br />
• 4 elements of signal processing<br />
– Inverted level without memory<br />
– Rising edge with memory<br />
– Falling edge with memory<br />
• Signal conditioning<br />
– 3 flashing modules<br />
– 3 flickering modules.<br />
• 2 elements of non-resetting<br />
onvoltage failure<br />
The inputs <strong>and</strong> outputs of the system<br />
can be assigned to predefined control<br />
functions as well as to the truth tables,<br />
timers <strong>and</strong> counters. Thus, a flexible<br />
use of the predefined control functions<br />
is possible.<br />
The make/break contact behavior of<br />
the outputs is set by the signal<br />
processing modules.<br />
Selective start of the system<br />
After a mains failure, the motor feeders<br />
can be restarted using time-grading.<br />
This makes a fast <strong>and</strong> selective start of<br />
the system possible.<br />
6<br />
<strong>Control</strong> <strong>and</strong> Signalling
Extensive Diagnostics<br />
<strong>SIMOCODE</strong>-<strong>DP</strong> offers a large amount<br />
of operational <strong>and</strong> statistical data on<br />
the feeder, which is available to the<br />
user for visualisation <strong>and</strong> diagnostic<br />
purposes.<br />
This data can be accessed:<br />
• directly at the switchboard via the<br />
LED display of the h<strong>and</strong>-held-unit<br />
plugged into the basic unit or<br />
operator panel, or via a PC with<br />
Win-<strong>SIMOCODE</strong>-<strong>DP</strong>/Smart.<br />
• via PROFIBUS-<strong>DP</strong>. The data can be<br />
read by the user program <strong>and</strong> it can<br />
be transferred to a corresponding<br />
operator communication <strong>and</strong><br />
monitoring system. Thus, the various<br />
operational <strong>and</strong> statistical information<br />
can be displayed in the control room<br />
• over PROFIBUS-<strong>DP</strong>V1 with a<br />
communications processor which<br />
were in the PC/PU <strong>and</strong> the software<br />
Win-<strong>SIMOCODE</strong>-<strong>DP</strong>/Professional<br />
Always informed as to the current<br />
operating state<br />
<strong>SIMOCODE</strong>-<strong>DP</strong> continuously informs<br />
the process engineer about the current<br />
operating state:<br />
• actual phase current in %<br />
• ON/OFF<br />
• Anti-clockwise, clockwise LEFT/<br />
RIGHT<br />
• Fast, slow<br />
• Slide open, closed, moving<br />
• Warning<br />
• Fault.<br />
Reduction of failures by the<br />
signalling of critical operating<br />
states<br />
The settable current limits inform the<br />
process engineer about critical states<br />
in the system. For example, a current<br />
which is below the lower current limit<br />
setting could mean a broken conveyor<br />
belt for example. The overloading of a<br />
mixing machine for example can be<br />
quickly detected by the display of<br />
‘upper current limit exceeded.’ To avoid<br />
an overload trip of the machine, the<br />
process engineer can take precise<br />
steps to change the working process,<br />
such as reducing the amount of<br />
material in the mixer.<br />
Display of other critical operating<br />
states:<br />
• Current imbalance<br />
• Overload warning/trip<br />
• Thermistor motor protection<br />
warning/trip<br />
• Earth fault warning/trip<br />
• Locked rotor protection<br />
• Warning/trip upper/lower current<br />
limit response.<br />
Reduction of maintenance times<br />
Maintenance intervals can be<br />
increased, as all statistical data relating<br />
to the condition of a particular feeder is<br />
transmitted from the <strong>SIMOCODE</strong>-<strong>DP</strong> to<br />
the PLC. <strong>SIMOCODE</strong>-<strong>DP</strong> registers the<br />
number of starts <strong>and</strong> the number of<br />
overload trips, counts the operating<br />
hours <strong>and</strong> calculates the current in %<br />
of the last trip. All data is stored in a<br />
non-volatile memory in <strong>SIMOCODE</strong>-<strong>DP</strong>.<br />
Analogue Current display<br />
For display of analogue current value<br />
through a display device on the panel<br />
door; the <strong>SIMOCODE</strong>-<strong>DP</strong> system is<br />
provided with an external current<br />
transformer (range 0.25 A-820 A/1A).<br />
With this it is also possible for the<br />
systemselector to inform about the<br />
actual current flowing in the motor<br />
feeder.<br />
Self-monitoring<br />
The correct function of the<br />
<strong>SIMOCODE</strong>-<strong>DP</strong> processor is<br />
permanently monitored. If there is a<br />
fault, <strong>SIMOCODE</strong>-<strong>DP</strong> switches the<br />
load to the adjustement, safe state<br />
(OFF, or maintain operating state -<br />
monostable or bistable behavior).<br />
Also testable ‘in action’<br />
This function gives <strong>SIMOCODE</strong>-<strong>DP</strong><br />
additional safety <strong>and</strong> better monitoring<br />
features.<br />
The operation of <strong>SIMOCODE</strong>-<strong>DP</strong> can<br />
be checked during running – without<br />
switching off of the motor. This saves<br />
time <strong>and</strong> avoids unnecessary<br />
interruptions of the operation.<br />
Display <strong>and</strong> Diagnoses with Win-<strong>SIMOCODE</strong>-<strong>DP</strong> software<br />
7
Communication –<br />
PROFIBUS-<strong>DP</strong><br />
PC or PU with<br />
Win-<strong>SIMOCODE</strong>-<strong>DP</strong>/<br />
Professional<br />
PLC<br />
MMI<br />
with PROFIBUS-<strong>DP</strong>communicationprocessor<br />
PC or PU<br />
PROFIBUS-<strong>DP</strong>V1<br />
Online parametrization,<br />
diagnostics, control<br />
<strong>and</strong> test via acyclical<br />
reading <strong>and</strong> writing<br />
of data<br />
PROFIBUS-<strong>DP</strong><br />
Cyclical exchange of data of control-, <strong>and</strong><br />
signal data. Moreover exchange of diagnostics<br />
by changing <strong>and</strong> parameterization at communication<br />
processor running-up<br />
PC or PU with<br />
Win-<strong>SIMOCODE</strong>-<strong>DP</strong>/Smart<br />
or H<strong>and</strong>-Held-Unit<br />
PLC Programmable<br />
Logic <strong>Control</strong>ler<br />
MMI Man-Machine<br />
Interface<br />
PU/PC Programming Unit/<br />
Personal Computer<br />
<strong>3UF5</strong>0 <strong>SIMOCODE</strong>-<strong>DP</strong><br />
<strong>SIMOCODE</strong>-<strong>DP</strong> <strong>SIMOCODE</strong>-<strong>DP</strong> <strong>SIMOCODE</strong>-<strong>DP</strong><br />
From point to point,<br />
parametrization, diagnostics,<br />
control <strong>SIMOCODE</strong>-<strong>DP</strong> <strong>and</strong><br />
test via RS-232-Interface<br />
PROFIBUS-<strong>DP</strong> (Process Fieldbus -<br />
Decentralised Peripherals) provides<br />
high-performance communication<br />
between the <strong>SIMOCODE</strong>-<strong>DP</strong> <strong>and</strong> the<br />
automation level. <strong>Control</strong> comm<strong>and</strong>s,<br />
operational data, statistical data <strong>and</strong><br />
parameter data are transmitted via the<br />
two-wire bus cable. There is also the<br />
possibility to use optical link modules<br />
so that the data transmission would be<br />
effected via plastic or glass fibre optic<br />
cables.<br />
Here, the communications processor<br />
(CP/IM) plugged into the programmable<br />
logic controller (PLC) provides the<br />
management of the <strong>SIMOCODE</strong>-<strong>DP</strong><br />
Technical specifications PROFIBUS-<strong>DP</strong><br />
Total stations<br />
Transmission medium<br />
max. distance<br />
Transmission medium<br />
devices connected to the bus <strong>and</strong><br />
forms the interface to the user<br />
program. Further processing of the<br />
<strong>SIMOCODE</strong>-<strong>DP</strong> data, i.e. the integration<br />
into the supervisory control<br />
system <strong>and</strong> any subsequent<br />
processing is h<strong>and</strong>led by the user<br />
program.<br />
Short transmission times<br />
To achieve short transmission times,<br />
PROFIBUS-<strong>DP</strong> features several data<br />
channels. Up to 12 bytes can be sent<br />
cyclically from <strong>SIMOCODE</strong>-<strong>DP</strong><br />
to the automation level <strong>and</strong> up to 4<br />
bytes can be returned.<br />
30 <strong>SIMOCODE</strong>-<strong>DP</strong> per segment;<br />
with RS485 repeaters 122 <strong>SIMOCODE</strong>-<strong>DP</strong><br />
shielded, twisted, pair cable or plastic fibre<br />
glass fibre optic cable<br />
9.6 km for two-wire, 100 km for glass fibre<br />
optic cable, 425 m for plastic fibre optic cable<br />
PROFIBUS-<strong>DP</strong> (EN 50170), PROFIBUS-<strong>DP</strong>V1<br />
The diagnostic data of 20 bytes is<br />
only sent to the automation level of<br />
<strong>SIMOCODE</strong>-<strong>DP</strong> in case of a change,<br />
i.e. the diagnostic channel is eventcontrolled.<br />
213 bytes of parameter<br />
data are only sent to the <strong>SIMOCODE</strong>-<br />
<strong>DP</strong> during the start-up of the<br />
automation system.<br />
Communication –<br />
PROFIBUS-<strong>DP</strong>V1<br />
The PROFIBUS-<strong>DP</strong> st<strong>and</strong>ard has been<br />
extended around acyclic reading <strong>and</strong><br />
writing from data <strong>and</strong> with PROFIBUS-<br />
<strong>DP</strong>V1 this can be achieved. Acyclic<br />
reading <strong>and</strong> writing means for<br />
<strong>SIMOCODE</strong>-<strong>DP</strong>, that from a central<br />
workstation over PROFIBUS-<strong>DP</strong>V1<br />
with a PC or PU fitted with<br />
communicatios processor <strong>and</strong> the<br />
software Win-<strong>SIMOCODE</strong>-<strong>DP</strong>/<br />
Professional all control, diagnosis,<br />
test <strong>and</strong> parameter data can be<br />
read <strong>and</strong> written. The PROFIBUS-<strong>DP</strong>V1<br />
is a secondary protocol for the<br />
PROFIBUS-<strong>DP</strong>, <strong>and</strong> it does not<br />
require additional lines or interfaces.<br />
Transmission speed<br />
9.6, 45.45, 93.75, 187.5, 500, 1500 kBit/s<br />
8
The communication processors<br />
<strong>SIMOCODE</strong>-<strong>DP</strong> can work with any<br />
st<strong>and</strong>ard <strong>DP</strong> master which is able to<br />
read GSD files <strong>and</strong> which is capable<br />
of processing the following amounts<br />
of data:<br />
• <strong>Control</strong> data 1 or 4 byte cyclic from<br />
the <strong>DP</strong> master to <strong>SIMOCODE</strong>-<strong>DP</strong><br />
• Signalling data 1/4/12 byte cyclic<br />
from <strong>SIMOCODE</strong>-<strong>DP</strong> to the <strong>DP</strong><br />
master<br />
• Diagnosis data 20 byte acyclic from<br />
<strong>SIMOCODE</strong>-<strong>DP</strong> to the <strong>DP</strong> master<br />
• Parameter data 213 byte.<br />
For acyclic reading <strong>and</strong> writing from<br />
data the communication processor<br />
must be able the st<strong>and</strong>ard extension<br />
PROFIBUS-<strong>DP</strong>V1.<br />
Bus system exp<strong>and</strong>able<br />
If no bus system is applicable at the<br />
today‘s point in time, then can be<br />
easily re-tooled this later. Because<br />
<strong>SIMOCODE</strong>-<strong>DP</strong> processes all<br />
protective relay for motor <strong>and</strong> control<br />
functions independently of the<br />
automation level.<br />
Naturally also <strong>SIMOCODE</strong>-<strong>DP</strong> is<br />
applicable as self-sufficient protective<br />
realy for motor <strong>and</strong> controller without<br />
PROFIBUS-<strong>DP</strong> genereally.<br />
‘OUT’ without<br />
PROFIBUS-<strong>DP</strong>.<br />
Siemens <strong>and</strong> 400 other<br />
manufacturers <strong>and</strong> users<br />
of communications-capable<br />
devices fully support the<br />
EN 50170 PROFIBUS<br />
st<strong>and</strong>ard. All are members<br />
of the PROFIBUS user<br />
organisation.<br />
Today, there are more<br />
than 700 PROFIBUS-related<br />
products.<br />
See for yourself. You can<br />
get information on the highperformance<br />
PROFIBUS<br />
simply by requesting the<br />
information diskette of the<br />
PROFIBUS user<br />
organisation or via the<br />
Internet. This will give you<br />
an immediate overview of<br />
all relevant products.<br />
9
Simple Start-Up<br />
PC or PU with<br />
Win-<strong>SIMOCODE</strong>-<strong>DP</strong>/<br />
Professional<br />
PLC<br />
MMI<br />
with PROFIBUS-<strong>DP</strong>-<br />
Communication<br />
Processor<br />
PROFIBUS-<strong>DP</strong>V1<br />
Online Parameterization<br />
PROFIBUS-<strong>DP</strong><br />
Parameter data is written<br />
on every starting cycle of<br />
the communication processor<br />
PC or PU with<br />
Win-<strong>SIMOCODE</strong>-<strong>DP</strong>/Smart<br />
or h<strong>and</strong>-held-unit<br />
<strong>SIMOCODE</strong>-<strong>DP</strong> <strong>SIMOCODE</strong>-<strong>DP</strong> <strong>SIMOCODE</strong>-<strong>DP</strong><br />
Point to point parameterization<br />
over <strong>SIMOCODE</strong>-<strong>DP</strong> system<br />
interface<br />
Möglichkeiten der Parametrierung<br />
Integrating many slaves using only<br />
one software<br />
The integration of <strong>SIMOCODE</strong>-<strong>DP</strong> into<br />
a PROFIBUS-<strong>DP</strong> network is easily<br />
achieved via the parameterising <strong>and</strong><br />
service programme of COM<br />
PROFIBUS Windows 3.1 or of<br />
SIMATIC S7: Step 7 Windows 95.<br />
Call up the parameterisation <strong>and</strong><br />
service program COM PROFIBUS -<br />
open the master system under File<br />
„New“ <strong>and</strong> add the individual slaves<br />
e.g. the <strong>SIMOCODE</strong>-<strong>DP</strong>, the<br />
PROFIBUS-<strong>DP</strong> interface for the circuitbreaker<br />
or the micro master -<br />
everything with just one software.<br />
Double-click on the <strong>SIMOCODE</strong>-<strong>DP</strong><br />
icon <strong>and</strong> now the required parameters<br />
for the motor feeder can be set.<br />
<strong>SIMOCODE</strong>-<strong>DP</strong> – Online<br />
Parametrization<br />
Now the user can parameterize<br />
<strong>SIMOCODE</strong>-<strong>DP</strong> „Online“ from a<br />
central workstation through<br />
PROFIBUS-<strong>DP</strong>.<br />
So, what is meant by „Online“?<br />
Previously it was possible to transfer<br />
the slave parameters through<br />
PROFIBUS-<strong>DP</strong> only in the start-up<br />
phase of the communication processor.<br />
But now exists the possibility that<br />
besides normal cyclic data exchange,<br />
acyclic reading <strong>and</strong> writing of<br />
parameters is also possible. This<br />
means now <strong>SIMOCODE</strong>-<strong>DP</strong> can be<br />
parameterized, controlled, observed<br />
<strong>and</strong> tested from a central project<br />
engineering workstation by using Win-<br />
<strong>SIMOCODE</strong>-<strong>DP</strong>/Professional software.<br />
This central project engineering<br />
workstation should be equipped with a<br />
personnel computer (PC) or a<br />
programming unit (PU) with integrated<br />
PROFIBUS-<strong>DP</strong> communication<br />
processor. Another possibility is to use<br />
a Siemens PU, with integrated MPI<br />
interface <strong>and</strong> access the PROFIBUS-<br />
<strong>DP</strong> directly.<br />
Reduced comissioning time<br />
Now its not required to run around<br />
from switch room <strong>and</strong> parametrize the<br />
motor feeders. All <strong>SIMOCODE</strong>-<strong>DP</strong><br />
connected to PROFIBUS-<strong>DP</strong> can be<br />
parametrized from a central place.<br />
Moreover all parameters can also be<br />
read <strong>and</strong> written by that.<br />
Increased system availability<br />
In the past changing of parameters<br />
meant system deadlock. With Win-<br />
<strong>SIMOCODE</strong>-<strong>DP</strong>/Professional the<br />
parameters in <strong>SIMOCODE</strong>-<strong>DP</strong> can be<br />
modified „Online“ through PROFIBUS-<br />
<strong>DP</strong> – wihtout bringing the system to a<br />
halt.<br />
10
„Totally Integrated“ in SIMATIC S7,<br />
C7, M7, PCS7 – OM-<strong>SIMOCODE</strong>-<strong>DP</strong><br />
Win-<strong>SIMOCODE</strong>-<strong>DP</strong>/Professional is<br />
„Totally Integrated“ in SIMATIC S7/C7/<br />
M7 as well as PCS7. The call is made<br />
by STEP 7 from HW-Config. The OM-<br />
<strong>SIMOCODE</strong>-<strong>DP</strong> therby implements<br />
the data interface.<br />
This results in a unique possibility; that<br />
only with one software package one<br />
can write the PLC user programme,<br />
configure PROFIBUS-<strong>DP</strong> <strong>and</strong><br />
parameterize <strong>SIMOCODE</strong>-<strong>DP</strong> <strong>3UF5</strong> –<br />
the communication capable motor<br />
protection <strong>and</strong> control device. Use of<br />
different complex software packages is<br />
omitted thereby.<br />
Totally Integrated in SIMATIC S7/M7/C7/PCS7<br />
A plus for commisioning<br />
Another advantage of the <strong>SIMOCODE</strong>-<br />
<strong>DP</strong> system is that a motor feeder can<br />
be tested during the commisioning<br />
stage with the Win-<strong>SIMOCODE</strong>-<strong>DP</strong>/<br />
Professional software. This means,<br />
there lies a possibility, that one can<br />
switch on <strong>and</strong> off from a central<br />
workstation <strong>and</strong> also set the Testbits<br />
<strong>and</strong> enquire about the device state.<br />
Interconnectivity from <strong>SIMOCODE</strong>-<strong>DP</strong> to a PROFIBUS-<strong>DP</strong> network<br />
Parameterization with Win-<strong>SIMOCODE</strong>-<strong>DP</strong>/Professional<br />
11
Price Advantage with <strong>SIMOCODE</strong>-<strong>DP</strong><br />
Figure 1 shows the configuration of a<br />
typical communications-capable motor<br />
feeder with overload relay, thermistor<br />
motor protection device, earth fault<br />
detection, current value transmission<br />
via A/D converters <strong>and</strong> a decentralised<br />
peripheral system for the bus<br />
connection.<br />
Figures 2 <strong>and</strong> Figure 3 show the motor<br />
branch of the future.<br />
Reduced number of products<br />
cover the entire range<br />
For the complete control <strong>and</strong><br />
monitoring including connection to the<br />
PROFIBUS-<strong>DP</strong>, only <strong>SIMOCODE</strong>-<strong>DP</strong> is<br />
required. This means that no additional<br />
overload relays, thermistor evaluation<br />
devices etc. need to be installed.<br />
Reduction of the scope of wiring<br />
between field <strong>and</strong> control level<br />
Communication between the field<br />
level <strong>and</strong> the higher automation level<br />
(PLC or process control system DCS)<br />
is normally implemented via coupling<br />
devices <strong>and</strong> point-to-point connections<br />
to input <strong>and</strong> output modules of the<br />
PLC or DCS. With the application of<br />
<strong>SIMOCODE</strong>-<strong>DP</strong>, the scope of wiring is<br />
reduced to a minimum - A two-wire<br />
PROFIBUS-<strong>DP</strong> cable for up to 100<br />
motor feeder; Coupling devices <strong>and</strong><br />
input/output modules, cable gallery are<br />
not required.<br />
Reduction in wiring costs in<br />
the field level<br />
In the case of the reverser starter<br />
(figure 3) no electrical interlocking is<br />
required, <strong>and</strong> no time-delay relay which<br />
prevents a direct switch-over from<br />
clockwise to anti-clockwise rotation is<br />
necessary. Everything is implemented<br />
with <strong>SIMOCODE</strong>-<strong>DP</strong>.␣ The only thing<br />
required is to set the desired switchover<br />
delay time<br />
Without <strong>3UF5</strong><br />
With <strong>3UF5</strong><br />
-Q1<br />
-K1<br />
3UL22<br />
-K2<br />
Earth fault<br />
detection<br />
3UL21<br />
Current value<br />
transmission<br />
–<br />
4...20 mA<br />
–<br />
-Q1<br />
-K1 -K2<br />
Overload<br />
Current imbalance<br />
Phase failure<br />
Earth fault protection<br />
Thermistor<br />
Blocking protection<br />
Current value detection<br />
Overload relay<br />
3RU50<br />
PROFIBUS-<strong>DP</strong><br />
Figure 1: Well-tried technology<br />
12<br />
3UN21<br />
Thermistor<br />
motor protection<br />
M<br />
3~<br />
DI AI DO<br />
Decentralized peripherals<br />
M<br />
3~<br />
Figure 2: <strong>Motor</strong> branch of the future
L1<br />
L2<br />
L3<br />
N<br />
PE<br />
3/N/PE~ 50/60 Hz<br />
400/230 V<br />
Q1<br />
1L1<br />
1N<br />
2L1<br />
2N<br />
F11<br />
Q1<br />
RMT<br />
-K1 -K2<br />
1<br />
2<br />
4<br />
l ><br />
2<br />
4<br />
Overload<br />
Current unbalance<br />
Phase failure<br />
Thermistor<br />
Earth fault<br />
Blocking protection<br />
Current value detection<br />
A1 A2 T1T2 1 2 3 4 5<br />
230 V AC<br />
<strong>3UF5</strong>0<br />
PROFIBUS-<strong>DP</strong><br />
6 7 8 9 10 11 B A SPE/PE<br />
Ready<br />
Gen. Fault<br />
Test/<br />
Reset<br />
Anti-clockwise<br />
Clockwise<br />
Off<br />
Local<br />
M<br />
3~<br />
-1<br />
-K1 -K2<br />
Figure 3: Reversing starter with <strong>SIMOCODE</strong>-<strong>DP</strong><br />
As all functions are integrated into one<br />
device, the following savings are<br />
possible.<br />
Savings possible:<br />
device variants in<br />
the motor feeders<br />
space requirement<br />
in the cubicle<br />
the wiring cost<br />
between control level<br />
<strong>and</strong> field level<br />
scope of wiring<br />
in the unit control<br />
level<br />
start-up<br />
times<br />
spares<br />
costs<br />
13
Modular <strong>Device</strong> Configuration<br />
The modular configuration of the<br />
<strong>SIMOCODE</strong>-<strong>DP</strong> system means that it<br />
can be used as a protection <strong>and</strong><br />
control device for feeders. The system<br />
consists of the following components:<br />
<strong>3UF5</strong>0 basic unit<br />
The basic unit with four inputs <strong>and</strong><br />
four outputs implements all protection<br />
<strong>and</strong> control functions autonomously,<br />
<strong>and</strong> provides connection to the<br />
PROFIBUS-<strong>DP</strong>.␣ The four inputs are fed<br />
by the internal 24 V DC power supply.<br />
The extension module, the operating<br />
module, the manual operating device<br />
or the PC can be connected via the<br />
system interface. The basic unit is<br />
produced with three different control<br />
supply voltage<br />
(24 V DC, 115 V AC, 230 V AC).<br />
Win-<strong>SIMOCODE</strong>-<strong>DP</strong><br />
Runs on any AT-compatible PC under<br />
Windows 95 or Windows NT. For startup,<br />
diagnostics <strong>and</strong> maintenance.<br />
Manual control (ON, OFF, ...)<br />
Diagnostics (current display, fault, ...)<br />
Parameterization (address, baud rate,<br />
set current, control function, ...)<br />
Includes Online Help <strong>and</strong> parameter<br />
data examples.<br />
<strong>3UF5</strong>1 extension module<br />
The extension module additionally<br />
provides eight inputs <strong>and</strong> four outputs<br />
to the system. The device itself is fed<br />
by the basic unit. The eight inputs<br />
must be connected to an external<br />
voltage supply. Here, there are three<br />
different voltage versions (24 V DC,<br />
115 V AC, 230 V AC). The connection to<br />
the basic unit <strong>and</strong> the connection to<br />
the operating module, to the manual<br />
operating device or to the PC is via the<br />
system interface.<br />
<strong>3UF5</strong>2 operating module<br />
For manual control of a drive in the<br />
cubicle. Can be connected to the basic<br />
unit <strong>and</strong> to the extension module.<br />
Power supply from the basic unit.<br />
Connection possibilities for the manual<br />
operating device or PC. Installation in<br />
the front panel or in the IP 54 cubicle<br />
door.<br />
Three buttons can be freely<br />
parameterised. Six signalling LEDs<br />
can be freely parameterised.<br />
14
Connection of a thermistor sensor circuit<br />
for optional thermistor-type motor<br />
Connection of a summation current<br />
transformer for earth fault monitoring<br />
Connection of control<br />
supply voltage<br />
- 24 V DC<br />
- 115 V AC<br />
- 230 V AC<br />
3 LED displays<br />
<strong>Device</strong> test, manual reset<br />
- Automatic reset parameterisable<br />
- Remote reset via bus or input<br />
3 + 1 relay outputs:<br />
- Function assignment<br />
parameterizable<br />
<strong>System</strong> interface<br />
- Connection to basic unit<br />
- Power supply from basic unit<br />
3 + 1 outputs:<br />
- Function assignment<br />
parameterisable<br />
2 status LEDs<br />
3 LED displays<br />
Function assignment<br />
parameterisable<br />
<strong>Device</strong> test<br />
Manual reset<br />
A1 A2 T1 T2 1 2 3 4 5<br />
AC 230V I1 I2 I3 I4 24VDC<br />
G/9520<br />
Ready<br />
Bus<br />
Gen. Fault<br />
25...100A<br />
Test/<br />
Reset<br />
PROFIBUS-<strong>DP</strong><br />
<strong>3UF5</strong>021-3AJ00-1<br />
01 02 03 03 PROFIBUS-<strong>DP</strong><br />
Sys.<br />
3UFS<br />
6 7 8 9 10 11 B A SPE/PE<br />
20 21 22 23 24 25 26 27 28<br />
15 16 17 18 19 10 11 12<br />
Sys.<br />
3UFS<br />
G/9520<br />
05 06 07 08<br />
Sys.<br />
3UFS<br />
<strong>3UF5</strong>100-0XX00-0AA0<br />
30 31 32 33 34 35 PE<br />
Ready<br />
Gen. Fault<br />
Test/<br />
Reset<br />
4 optocoupled inputs:<br />
- 24 V DC, internally supplied<br />
- Function assignment<br />
parameterisable<br />
<strong>System</strong> interface<br />
- Connection of extension<br />
module, operating module,<br />
manual operating device or PC<br />
PROFIBUS-<strong>DP</strong> bus connection<br />
- St<strong>and</strong>ard 9-pole SUB-D socket<br />
- Terminals, e.g. for drawout unit<br />
design<br />
8 optocupled inputs:<br />
- 24 V DC, 115 V AC<br />
230 V AC, externally supplied<br />
- Function assignment<br />
parameterisable<br />
<strong>System</strong> interface<br />
- Connection of<br />
operating module,<br />
manual operating device<br />
or PC<br />
3 buttons,<br />
function assignment<br />
parameterisable<br />
3 LED displays<br />
function assignment<br />
parameterisable<br />
9-pole SUB-D socket<br />
for the connection of the<br />
manual operating device<br />
or PC<br />
3WX36 manual operating device<br />
This can be connected to the basic<br />
unit, to the extension module or to the<br />
operating module. For commisioning,<br />
diagnostics <strong>and</strong> maintenance. Manual<br />
control (ON, OFF, ...) Diagnosis<br />
(Current display, fault, ...)<br />
Parameterisation (address,<br />
baud rate, set current, control<br />
function, ...)<br />
OM-<strong>SIMOCODE</strong>-<strong>DP</strong><br />
STEP 7-Object-Manager to call Win-<br />
<strong>SIMOCODE</strong>-<strong>DP</strong>/Professional in STEP 7<br />
Connection cables with plugs<br />
Connection between basic unit,<br />
extension module or operating<br />
module.<br />
Bus terminal/bus termination<br />
modules<br />
If the PROFIBUS-<strong>DP</strong> is connected to<br />
the basic unit, the st<strong>and</strong>ard 9-pole Sub-<br />
D plugs with built-in bus terminating<br />
resistor can be used. Especially for the<br />
application of <strong>SIMOCODE</strong>-<strong>DP</strong> in <strong>Motor</strong><br />
<strong>Control</strong> Centers (MCC drawout unit<br />
design) there is a bus termination<br />
module with built-in power supply. This<br />
guarantees that even the last unit in<br />
the bus can be removed without any<br />
impairment of the data flow.<br />
Operating manual<br />
A manual for the <strong>SIMOCODE</strong>-<strong>DP</strong><br />
system is available which describes<br />
each detail of the functionality of<br />
<strong>SIMOCODE</strong>-<strong>DP</strong>. It is intended as an aid<br />
for project planning <strong>and</strong> system startup<br />
<strong>and</strong> it features a comprehensive<br />
description of the PROFIBUS-<strong>DP</strong><br />
communications interface <strong>and</strong> project<br />
examples.<br />
15
SIVACON – The Communications-Capable<br />
Low-Voltage Switchgear<br />
As well as the communicationscapable<br />
3WN6 circuit-breakers <strong>and</strong><br />
AS-Interface modules, <strong>SIMOCODE</strong>-<strong>DP</strong><br />
now provides another communications<br />
module for low-voltage switchgear.<br />
<strong>SIMOCODE</strong>-<strong>DP</strong> can be used in<br />
SIVACON® for the control of all<br />
feeders in both fixed <strong>and</strong> drawout<br />
design.<br />
High availability - no problem with<br />
SIVACON drawout design<br />
SIVACON drawout design enables the<br />
system operator to adapt quickly to<br />
changing system requirements.<br />
With the integration of <strong>SIMOCODE</strong>-<strong>DP</strong><br />
directly into the drawout units, a clear<br />
connection to the feeder <strong>and</strong> the<br />
corresponding <strong>SIMOCODE</strong>-<strong>DP</strong> is<br />
reached. A replacement of drawout<br />
units is possible without interruption of<br />
the bus connection.<br />
Technical configuration of the<br />
SIVACON switchgear with<br />
<strong>SIMOCODE</strong>-<strong>DP</strong><br />
The <strong>3UF5</strong>2 operating module is always<br />
accessible from the front <strong>and</strong> is<br />
situated in the front panel of the<br />
relevant drawout unit.<br />
The <strong>3UF5</strong>0 basic unit with the integrated<br />
current transformers is built into<br />
the inside of the drawout units.<br />
Each feeder can be adjusted <strong>and</strong><br />
controlled autonomously at the<br />
switchboard by connecting the manual<br />
operating device or a PC with the WIN-<br />
<strong>SIMOCODE</strong>-<strong>DP</strong> software to the<br />
operating module integrated into the<br />
front panel. In addition, all operation,<br />
diagnostic <strong>and</strong> statistical data<br />
determined by <strong>SIMOCODE</strong>-<strong>DP</strong> can be<br />
read.<br />
16
Technical Specification<br />
<strong>3UF5</strong>0 basic unit, <strong>3UF5</strong>1 extansion module, <strong>3UF5</strong>2 operator panel, 3WX3G h<strong>and</strong>-held-unit<br />
Permiss. ambient/storage temperature -25 °C to +60 °C/ -40 °C to +80 °C<br />
Site altitude<br />
up to 2000 m above sea level<br />
Degree of protection (in acc. IEC 529) IP 20 max. setting curent I e w 100 A; IP 00 max. setting current I e > 100 A;<br />
Shock resistance (sinewave)<br />
Mounting position<br />
Mounting<br />
10 g/5 ms<br />
free choice<br />
max. setting current I e w 100 A: snap-on mounting onto 35 mm top-hat rail or screw fixing<br />
with insertion clip<br />
max. setting current I e > 100 A: screw fixing directly to contactor of srewfiring<br />
EMC interference immunity Conducted interference, burst in acc. with IEC 61000-4-4: 2 kV (corr. to severity 3)<br />
Conducted interference, surge in acc. with IEC 61000-4-5: 2 kV (corr. to severity 3)<br />
Electrostatic discharge in acc. with IEC 61000-4-2: 8 kV (corr. to severity 3)<br />
Field-related interference in acc. with IEC 61000-4-3: 3 V/m (corr. to severity 2)<br />
(see special notes in the manual)<br />
EMC emitted interference Limit value class A in acc. with EN 55011 1991<br />
<strong>3UF5</strong>0 basic unit<br />
Display<br />
green LED „Ready“<br />
green LED „Bus“<br />
red LED „General Fault“<br />
Buttons<br />
Test/Reset<br />
<strong>System</strong> interface<br />
PROFIBUS-<strong>DP</strong> interface<br />
Main circuit<br />
Permanent light “Ready“<br />
Off “no control supply voltage“ or “function test negative, device blocked“<br />
Permanent light “Bus operation“<br />
Permanent light/flashing light “Branch fault“,␣␣e.g. overload tripping<br />
By pressing the Test/Reset button the device can be reset after a tripping or it can be<br />
tested as to its functionality<br />
RS232 for connection of extension module, operating module, manual operating device or PC<br />
RS485 for connection of the PROFIBUS-<strong>DP</strong> line via terminals (connection cross-section<br />
as with auxiliary contactors or via 9-pole SUB-D socket)<br />
Rated insulation voltage U I 690 V for blank/uninsulated conductor (<strong>3UF5</strong>001 - <strong>3UF5</strong>021)<br />
} for pollution degree 3<br />
1000 V for insulated conductor <strong>3UF5</strong>031 - <strong>3UF5</strong>051<br />
1000 V for blank/uninsulated conductor (<strong>3UF5</strong>031 <strong>and</strong> <strong>3UF5</strong>051)<br />
Rated impulse strength U imp<br />
6 kV <strong>3UF5</strong>001 - <strong>3UF5</strong>021<br />
8 kV <strong>3UF5</strong>031 - <strong>3UF5</strong>051<br />
Rated frequency <strong>and</strong> current type<br />
50 Hz/60 Hz; three-phase AC<br />
Diameter of push-through openings 10 mm (devices with max. setting current I e w 25 A)<br />
(max. I e w 100 A) 15 mm (devices with max. setting current I e 100 A)<br />
for devices with setting current I e >100 A: mounting with connection bars<br />
Busbar connection (Current range) 50 to 205 A 125 to 500 A 200 to 820 A<br />
Torque M8: 10 to 14 Nm M10: 14 to 24 Nm M10: 14 to 24 Nm<br />
M12: 20 to 35 Nm<br />
Flexible with cable lug 35 to 95 mm 2 50 to 240 mm 2 50 to 240 mm 2<br />
Str<strong>and</strong>ed with cable lug 50 to 120 mm 2 70 to 240 mm 2 70 to 240 mm 2<br />
Auxiliary circuit/control circuit<br />
Rated control supply voltage U e AC 50/60 Hz, 115 V <strong>and</strong> 230 V DC 24 V<br />
Working range AC 50/60 Hz, 0.85 to 1.1 U s DC 24 V, 0.85 to 1.2 U s (DIN 19240)<br />
Power consumption AC 50/60 Hz, 5 VA DC 24 V, 5 W<br />
Mains buffering time<br />
200 ms<br />
Rated insulation voltage U I 300 V (for pollution degree 3)<br />
Rated impulse strength U imp<br />
4 kV<br />
Outputs<br />
4 mono-/bistable outputs depending on the variant<br />
Auxiliary contacts of outputs<br />
3 outputs thereof are connected to a common potential <strong>and</strong> 1 is connected separately; can be freely assigned to the<br />
control functions (e.g. for activation of mains <strong>and</strong> star-delta contactor as well as signalling of the operating state)<br />
Upstream short-circuit protection for<br />
Fuse-links utilization category gL/gA 6 A, fast 10 A<br />
auxiliary contacts (outputs)<br />
Circuit-breaker 1.6 A, C characteristic<br />
Rated continuous current<br />
5 A<br />
17
Rated operating current<br />
(Switching capacity)<br />
Inputs<br />
AC-15; 6 A/24 V; 6 A/120 V; 3 A/230 V<br />
DC-13; 2 A/24 V; 0.55 A/60 V; 0.25 A/125 A<br />
4, own power supply due to device electronics (24 V DC); inputs connected to a common potential for the coupling<br />
of process signals such as e.g. local control station, key-operated switches or limit switches<br />
Thermistor motor protection<br />
Total cold resistance: 1.5 kO<br />
(PTC thermistor detector)<br />
Operating value: 2.7... 3.1 kO; release value: 1.5...1.65 kO<br />
Connection cross-section<br />
Torque<br />
0.8 to 1.2 Nm<br />
single-core <strong>and</strong> str<strong>and</strong>ed 1 x (0.5 to 4.0) mm 2 ; 2 x (0.5 to 2.5) mm 2<br />
flexible with/without conductor barrel 1 x (0.5 to 2.5) mm 2 ; 2 x (0.5 to 1.5) mm 2<br />
<strong>3UF5</strong>1 extension module<br />
<strong>System</strong> interface<br />
Auxiliary circuit/control circuit<br />
Rated insulation voltage U I 300 V (for pollution degree 3)<br />
Rated impulse strength U imp<br />
Outputs<br />
Auxiliary contacts of outputs<br />
Upstream short-circuit protection for<br />
auxiliary contacts (outputs)<br />
Rated continuous current<br />
Rated operating current<br />
(Switching capacity)<br />
Inputs<br />
RS232 as connection to the basic unit <strong>and</strong><br />
for connection of operating module, manual operating device or PC<br />
4 kV<br />
4 bistable outputs<br />
3 outputs thereof are connected to a common potential <strong>and</strong> 1 is connected separately;<br />
can be freely assigned to the control functions (e.g. for activation of mains <strong>and</strong> star-delta contactor as well as<br />
signalling of the operating state)<br />
Fuse-links utilization category gL/gA 6 A, fast 10 A<br />
Circuit-breaker 1.6 A, C characteristic<br />
5 A<br />
AC-15; 6 A/24 V; 6 A/120 V; 3 A/230 V<br />
DC-13; 2 A/24 V; 0.55 A/60 V; 0.25 A/125 A<br />
Connection cross-section<br />
Torque<br />
0.8 to 1.2 Nm<br />
single-core <strong>and</strong> str<strong>and</strong>ed 1 x (0.5 to 4.0) mm 2 ; 2 x (0.5 to 2.5) mm 2<br />
flexible with/without conductor barrel 1 x (0.5 to 2.5) mm 2 ; 2 x (0,5 to 1.5) mm 2<br />
<strong>3UF5</strong>2 operating module<br />
Displays<br />
green LED „Ready“<br />
8 externally supplied 24 V DC, 115 V AC, 230 V AC depending on the variant, inputs connected to a common potential<br />
for the coupling of process signals such as e.g. local control station, key-operated switches or limit switches<br />
Permanent light “Ready“<br />
OFF “no control supply voltage“ or “function test negative, device blocked“<br />
red LED „General Fault“<br />
Permanent light/flashing light “Branch fault“,␣␣e.g. overload tripping<br />
3 green und 3 yellow LEDs Feeder-specific displays can be freely assigned, e.g. manual/automatic mode,<br />
tripping, thermistor motor protection, clockwise/anti-clockwise rotation etc.<br />
Operating buttons<br />
Keys<br />
Test/Reset<br />
<strong>System</strong> interface<br />
For controlling the motor feeder, freely programmable<br />
By pressing the Test/Reset button the device can be reset after a trip<br />
or it can be tested as to its functionality<br />
RS232 for connection of manual operating device or PC<br />
3WX36 manual operating device<br />
Displays<br />
Keys<br />
Power supply<br />
2 lines, 16 letters.<br />
3 function keys, 4 cursor keys, 1 acknowledgement key<br />
4 batteries, type 1.5 V round cell<br />
18
Win-<strong>SIMOCODE</strong>-<strong>DP</strong>/Professional <strong>3UF5</strong>710<br />
Parameterization, Operate, Observe, Testing over <strong>DP</strong>V1<br />
Parameterization, Operate, Observe, Testing over RS-232<br />
Target system<br />
SIMATIC S5<br />
Automation <strong>System</strong><br />
SIMATIC S7/M7/C7/PCS7<br />
foreign system<br />
PC/PU requirements<br />
sea PC-/PU requirements Windows 95 or Windows NT ≥ 4.0<br />
free capacity harddisk<br />
minimum 10 MB<br />
STEP 7 requirements<br />
STEP 7 is not an absolute necessity. But when it is already installed it is necessary<br />
to have a Version ≥ 4.0. (These version contain the compatible support software for <strong>DP</strong>V1<br />
otherwise it will be directly loaded through Win-<strong>SIMOCODE</strong>-<strong>DP</strong>/Professional)<br />
PC/PU interface requirements<br />
PU integrated with MPI-SS or MPI-Board<br />
CP 5411, CP 5412 (A2), CP 5511 or CP 5611<br />
RS-232 with compatible interface cable 3RW29 20-1DA00<br />
<strong>SIMOCODE</strong>-<strong>DP</strong> requirements <strong>DP</strong>V1-delivery date E10 (from June 98)<br />
Win-<strong>SIMOCODE</strong>-<strong>DP</strong>/Smart <strong>3UF5</strong>711<br />
PC/PU requirements<br />
sea PC-/PU preconditions Windows 95 or Windows NT ≥ 4.0<br />
free capacity harddisc<br />
minimum 10 MB<br />
PC/PU interface requirements<br />
OM-<strong>SIMOCODE</strong>-<strong>DP</strong> <strong>3UF5</strong>712<br />
SIMATIC requirements<br />
RS-232 with compatible interface cable 3RW29 20-1DA00<br />
SIMATIC S7/M7/C7/PCS7<br />
STEP 7 requirements Version ≥ 4.0<br />
PC/PU requirements Software STEP 7<br />
<strong>SIMOCODE</strong>-<strong>DP</strong> requirements <strong>DP</strong>V1 – delivery date E10 (from June 98)<br />
19
www.ad.siemens.de<br />
Automation <strong>and</strong> Drives Group<br />
Low Voltage <strong>Control</strong>s <strong>and</strong> Distribution Division<br />
P.O. Box 32 40, D-91050 Erlangen<br />
Siemens Aktiengesellschaft<br />
Subject to change without prior notice 4/98<br />
Order No. E20001-A230-P302-X-7600<br />
Printed in Germany<br />
Dispostelle 27615/SEK 30197<br />
21C7128 CPSM.52.1.03 PS 07013.0